LS Industrial Systems XGT Series User manual

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Programmable Logic Controller
XGB Pnet Slave I/F Module
User’s Manual
 Read this manual carefully before
installing,
wiring, operating, servicing
or inspecting this equipment.

Keep this manual within easy reach
for quick reference.
XBL-PSEA
XGT Series
http://www.lsis.com

Safety Instruction
Before using the product …
Foryour safetyand effectiveoperation,pleaseread thesafety instructions thoroughly beforeusingtheproduct.
►Safety Instructions should always be observed in order to prevent accident or risk with the safe and
properusetheproduct.
►Instructionsaredividedinto “Warning”and“Caution”,andthemeaning ofthe termsisasfollows.
This symbol indicates the possibility of serious injury or death if some applicable
instructionisviolated
This symbol indicates the possibility of severe or slight injury, and property
damagesifsomeapplicableinstructionis violated
Moreover, even classified events under its caution category may develop into serious accidents relying on
situations. Therefore we strongly adviseuserstoobserveallprecautions properly justlikewarnings.
►The marks displayed on the product and in the user’s manual have the followingmeanings.
Becareful!Danger may be expected.
Becareful!Electric shockmay occur.
►The user’s manual even after read shall be keptavailableandaccessibleto
anyuserofthe product.
Warning
Caution

Safety Instruction
Safety Instructions for design process
Please install a protection circuit on the exterior of PLC so that the whole system may
operate safely regardless of failures from external power or PLC. Any abnormal output or
operationfromPLCmaycauseseriousproblemstosafetyinwholesystem.
- Install protection units on the exterior of PLC like an interlock circuit that deals with opposite
operations such as emergency stop, protection circuit, and forward/reverse rotation or install an
interlockcircuit thatdealswithhigh/lowlimit underitspositioncontrols.
- If any system error (watch-dog timer error, module installation error, etc.) is detected during
CPU operation in PLC, all output signals are designed to be turned off and stopped for safety.
However,therearecases when outputsignalsremainactivedue todevice failuresinRelayand
TR which can’t be detected. Thus, you are recommended to install an addition circuit to monitor
theoutputstatusfor thosecriticaloutputswhich maycause significantproblems.
Never overload more than rated current of output module nor allow to have a short circuit.
Over current for alongperiodtimemaycausea fire.
Never let the external power of the output circuit to be on earlier than PLC power, which may
cause accidentsfrom abnormal outputoroperation.
Please install interlock circuits in the sequence program for safe operations in the system
when exchange data with PLC or modify operation modes using a computer or other
external equipments Read specific instructions thoroughly when conducting control operations
withPLC.
Warning

Safety Instruction
Safety Instructions for design process
Safety Instructions on installation process
I/O signal or communication line shall be wired at least 100mm away from a high-voltage
cable or power line. Fail to followthis
instructionmaycausemalfunctions fromnoise
Caution
Use PLC only in the environment specified in PLC manual or general standard of data
sheet. Ifnot, electric shock,fire, abnormaloperationof theproductmay becaused.
Before install or remove themodule, be sure PLC power is off. If not, electric shock or damage
ontheproductmaybecaused.
Be sure that every module is securely attached after adding a module or an extension
connector. If the product is installed loosely or incorrectly, abnormal operation, error or dropping
may be caused. In addition, contact failures under poor cable installation will be causing
malfunctions aswell.
Be sure that screws get tighten securely under vibrating environments. Fail to do so will put
theproduct underdirect vibrations whichwillcauseelectric shock, fireandabnormal operation.
Do not come in contact with conducting parts in each module, which may cause electric
shock,malfunctionsorabnormaloperation.
Caution

Safety Instruction
Safety Instructions for wiring process
Prior to wiring works, make sure that every power is turned off. If not, electric shock or
damageontheproduct maybecaused.
After wiring process is done, make sure that terminal covers are installed properly before
its use. Failtoinstallthecovermaycauseelectricshocks.
Warning
Check rated voltages and terminal arrangements in each product prior to its wiring
process. Applying incorrect voltages other than rated voltages and misarrangement among
terminalsmaycause fire ormalfunctions.
Secure terminal screws tightly applying with specified torque.Ifthe screws getloose,short
circuit, fire or abnormal operation may be caused. Securing screws too tightly will cause
damagestothemoduleormalfunctions,shortcircuit,anddropping.
Be sureto earth to the ground using Class 3 wires for FG terminals which is exclusively
used for PLC. If the terminals not grounded correctly, abnormal operation or electric shock
maybecaused.
Don’t let any foreign materials such as wiring waste inside the module while wiring,
whichmay causefire,damageontheproductorabnormaloperation.
Make sure that pressed terminals get tighten following the specified torque. External
connector type shall be pressedor soldered using proper equipments.
Caution

Safety Instruction
Safety Instructions for test-operation and maintenance
Don’t touch the terminal when powered.Electricshockorabnormaloperation mayoccur.
Prior to cleaning or tightening the terminal screws, let all the external power off including
PLCpower.Ifnot,electric shockorabnormal operation mayoccur.
Don’t let the battery recharged, disassembled, heated, short or soldered. Heat, explosion
orignition maycauseinjuries orfire.
Warning
Do not make modifications or disassemble each module. Fire, electric shock or abnormal
operationmayoccur.
Prior to installing or disassembling the module, let all the external power off including
PLCpower.Ifnot,electric shockorabnormaloperation mayoccur.
Keep any wireless equipment such as walkie-talkie or cell phones at least 30cm away
from PLC.Ifnot,abnormal operationmaybecaused.
When making a modification on programs or using run to modify functions under PLC
operations, read and comprehend all contents in the manual fully. Mismanagement will
cause damages toproductsandaccidents.
Avoid any physical impact to the battery and prevent it from dropping as well. Damages
to battery may cause leakage from its fluid. When battery was dropped or exposed under strong
impact, never reuse the battery again. Moreover skilled workers are needed when exchanging
batteries.
Caution

Safety Instruction
Safety Instructions for waste disposal
Product or battery waste shall be processed as industrial waste. The waste may discharge
toxic materialsorexplodeitself.
Caution

Revision History
Revision History
Version Date Contents Chapter
V 1.0 ’14.11 First edition -
※The number of User’s manual is indicated right partof the back cover.
ⓒ2014 LSIS Co., Ltd All Rights Reserved.

About User’s Manual
1
Thank you for purchasing PLC of LSIS Co.,Ltd.
Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and
programming of the product you purchased in order for correct use and importantly, let the end user and maintenance
administrator to be provided with the User’s Manual.
The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly. In
addition, you may connect our website (http://www.lsis.com/)and download the information as a PDF file.
Relevant User’s Manuals
Title Description
XG5000 User’s Manual
(for XGK, XGB)
XG5000 software user manual describing online function such as
programming, print, monitoring, debugging by using XGK, XGB
CPU
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as programming, print, monitoring, debugging by using XGI,
XGRCPU
XGK/XGB Instructions & Programming
User’s Manual User’s manual for programming to explain how to use instructions that are used PLC system with XGK, XGB CPU.
XGI/XGR/XEC Instructions & Programming
User’s Manual
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instructions that are used PLC system with XGI, XGR,XEC CPU.
XGK CPU User’s Manual
(XGK-CPUA/CPUE/CPUH/CPUS/CPUU)
XGK-CPUA/CPUE/CPUH/CPUS/CPUU user manual describing
about XGK CPU module, power module, base, IO module,
specification of extension cable and system configuration, EMC
standard
XGI CPU User’s Manual
(XGI-CPUU/CPUH/CPUS)
XGI-CPUU/CPUH/CPUS user manual describing about XGI
CPU module, power module, base, IO module, specification of
extension cable and system configuration, EMC standard
XGR redundant series User’s
Manual
XGR-CPUH/F, CPUH/T user manual describing about XGR
CPU module, power module, extension drive, base, IO module,
specification of extension cable and system configuration, EMC
standard
Current user manual of XBL-PSEA is written based on the following version.
Related OS version list
Product name
OS version
XBC H Type V2.40
XBC SUType
V1.50
XEC SUType V1.40
XEC H Type
V1.80
XBMType V3.50
XG5000 V4.0

1
◎
Contents
◎
Chapter 1 Overview
1.1 How to use the user’s manual..........................................................................................................................................................1-1
1.2 Characteristics of Product.................................................................................................................................................................1-3
1.2.1 Characteristics of Pnet slave I/F module.................................................................................................................................1-3
1.3Product configuration ........................................................................................................................................................................1-5
1.3.1 Product Configuration of the Pnet slave I/F module...............................................................................................................1-4
1.4Software to use the product..............................................................................................................................................................1-5
1.4.1Software check point................................................................................................................................................................1-5
1.4.2XG5000.....................................................................................................................................................................................1-5
1.4.3Check of version.......................................................................................................................................................................1-6
1.5Version Compatibility List..................................................................................................................................................................1-7
1.5.1Pnet Slave I/F Module Version Compatibility List...................................................................................................................1-7
1.6Notice in using...................................................................................................................................................................................1-7
Chapter 2 Product Specifications
2.1 General Specifications .................................................................................................................................................................. 2-1
2.2 Performance Specifications............................................................................................................................................................ 2-2
2.3 Communication Cable Specification................................................................................................................................................2-3
2.3.1 Profibus-DP cable specification............................................................................................................................................. 2-3
2.4 Terminating........................................................................................................................................................................................2-4
2.4.1 Pnet Terminating.................................................................................................................................................................... 2-4
Chapter 3 System Configuration
3.1 Names of parts of the XGB Pnet Slave I/F module....................................................................................................................... 3-1
3.1.1 Basic System Configuration................................................................................................................................................... 3-1
3.1.2 Names and Roles of Each Part............................................................................................................................................. 3-1
3.2System Configuration Example...................................................................................................................................................... 3-3
3.2.1 Pnet System (GMWIN).......................................................................................................................................................... 3-3
3.2.2 Pnet system (XG5000) .......................................................................................................................................................... 3-4