LS Industrial Systems XGT Series User manual

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Programmable Logic Controller
XGB Pnet Slave I/F Module
User’s Manual
 Read this manual carefully before
installing,
wiring, operating, servicing
or inspecting this equipment.

Keep this manual within easy reach
for quick reference.
XBL-PSEA
XGT Series
http://www.lsis.com

Safety Instruction
Before using the product …
Foryour safetyand effectiveoperation,pleaseread thesafety instructions thoroughly beforeusingtheproduct.
►Safety Instructions should always be observed in order to prevent accident or risk with the safe and
properusetheproduct.
►Instructionsaredividedinto “Warning”and“Caution”,andthemeaning ofthe termsisasfollows.
This symbol indicates the possibility of serious injury or death if some applicable
instructionisviolated
This symbol indicates the possibility of severe or slight injury, and property
damagesifsomeapplicableinstructionis violated
Moreover, even classified events under its caution category may develop into serious accidents relying on
situations. Therefore we strongly adviseuserstoobserveallprecautions properly justlikewarnings.
►The marks displayed on the product and in the user’s manual have the followingmeanings.
Becareful!Danger may be expected.
Becareful!Electric shockmay occur.
►The user’s manual even after read shall be keptavailableandaccessibleto
anyuserofthe product.
Warning
Caution

Safety Instruction
Safety Instructions for design process
Please install a protection circuit on the exterior of PLC so that the whole system may
operate safely regardless of failures from external power or PLC. Any abnormal output or
operationfromPLCmaycauseseriousproblemstosafetyinwholesystem.
- Install protection units on the exterior of PLC like an interlock circuit that deals with opposite
operations such as emergency stop, protection circuit, and forward/reverse rotation or install an
interlockcircuit thatdealswithhigh/lowlimit underitspositioncontrols.
- If any system error (watch-dog timer error, module installation error, etc.) is detected during
CPU operation in PLC, all output signals are designed to be turned off and stopped for safety.
However,therearecases when outputsignalsremainactivedue todevice failuresinRelayand
TR which can’t be detected. Thus, you are recommended to install an addition circuit to monitor
theoutputstatusfor thosecriticaloutputswhich maycause significantproblems.
Never overload more than rated current of output module nor allow to have a short circuit.
Over current for alongperiodtimemaycausea fire.
Never let the external power of the output circuit to be on earlier than PLC power, which may
cause accidentsfrom abnormal outputoroperation.
Please install interlock circuits in the sequence program for safe operations in the system
when exchange data with PLC or modify operation modes using a computer or other
external equipments Read specific instructions thoroughly when conducting control operations
withPLC.
Warning

Safety Instruction
Safety Instructions for design process
Safety Instructions on installation process
I/O signal or communication line shall be wired at least 100mm away from a high-voltage
cable or power line. Fail to followthis
instructionmaycausemalfunctions fromnoise
Caution
Use PLC only in the environment specified in PLC manual or general standard of data
sheet. Ifnot, electric shock,fire, abnormaloperationof theproductmay becaused.
Before install or remove themodule, be sure PLC power is off. If not, electric shock or damage
ontheproductmaybecaused.
Be sure that every module is securely attached after adding a module or an extension
connector. If the product is installed loosely or incorrectly, abnormal operation, error or dropping
may be caused. In addition, contact failures under poor cable installation will be causing
malfunctions aswell.
Be sure that screws get tighten securely under vibrating environments. Fail to do so will put
theproduct underdirect vibrations whichwillcauseelectric shock, fireandabnormal operation.
Do not come in contact with conducting parts in each module, which may cause electric
shock,malfunctionsorabnormaloperation.
Caution

Safety Instruction
Safety Instructions for wiring process
Prior to wiring works, make sure that every power is turned off. If not, electric shock or
damageontheproduct maybecaused.
After wiring process is done, make sure that terminal covers are installed properly before
its use. Failtoinstallthecovermaycauseelectricshocks.
Warning
Check rated voltages and terminal arrangements in each product prior to its wiring
process. Applying incorrect voltages other than rated voltages and misarrangement among
terminalsmaycause fire ormalfunctions.
Secure terminal screws tightly applying with specified torque.Ifthe screws getloose,short
circuit, fire or abnormal operation may be caused. Securing screws too tightly will cause
damagestothemoduleormalfunctions,shortcircuit,anddropping.
Be sureto earth to the ground using Class 3 wires for FG terminals which is exclusively
used for PLC. If the terminals not grounded correctly, abnormal operation or electric shock
maybecaused.
Don’t let any foreign materials such as wiring waste inside the module while wiring,
whichmay causefire,damageontheproductorabnormaloperation.
Make sure that pressed terminals get tighten following the specified torque. External
connector type shall be pressedor soldered using proper equipments.
Caution

Safety Instruction
Safety Instructions for test-operation and maintenance
Don’t touch the terminal when powered.Electricshockorabnormaloperation mayoccur.
Prior to cleaning or tightening the terminal screws, let all the external power off including
PLCpower.Ifnot,electric shockorabnormal operation mayoccur.
Don’t let the battery recharged, disassembled, heated, short or soldered. Heat, explosion
orignition maycauseinjuries orfire.
Warning
Do not make modifications or disassemble each module. Fire, electric shock or abnormal
operationmayoccur.
Prior to installing or disassembling the module, let all the external power off including
PLCpower.Ifnot,electric shockorabnormaloperation mayoccur.
Keep any wireless equipment such as walkie-talkie or cell phones at least 30cm away
from PLC.Ifnot,abnormal operationmaybecaused.
When making a modification on programs or using run to modify functions under PLC
operations, read and comprehend all contents in the manual fully. Mismanagement will
cause damages toproductsandaccidents.
Avoid any physical impact to the battery and prevent it from dropping as well. Damages
to battery may cause leakage from its fluid. When battery was dropped or exposed under strong
impact, never reuse the battery again. Moreover skilled workers are needed when exchanging
batteries.
Caution

Safety Instruction
Safety Instructions for waste disposal
Product or battery waste shall be processed as industrial waste. The waste may discharge
toxic materialsorexplodeitself.
Caution

Revision History
Revision History
Version Date Contents Chapter
V 1.0 ’14.11 First edition -
※The number of User’s manual is indicated right partof the back cover.
ⓒ2014 LSIS Co., Ltd All Rights Reserved.

About User’s Manual
1
Thank you for purchasing PLC of LSIS Co.,Ltd.
Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and
programming of the product you purchased in order for correct use and importantly, let the end user and maintenance
administrator to be provided with the User’s Manual.
The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly. In
addition, you may connect our website (http://www.lsis.com/)and download the information as a PDF file.
Relevant User’s Manuals
Title Description
XG5000 User’s Manual
(for XGK, XGB)
XG5000 software user manual describing online function such as
programming, print, monitoring, debugging by using XGK, XGB
CPU
XG5000 User’s Manual
(for XGI, XGR)
XG5000 software user manual describing online function such
as programming, print, monitoring, debugging by using XGI,
XGRCPU
XGK/XGB Instructions & Programming
User’s Manual User’s manual for programming to explain how to use instructions that are used PLC system with XGK, XGB CPU.
XGI/XGR/XEC Instructions & Programming
User’s Manual
User’s manual for programming to explain how to use
instructions that are used PLC system with XGI, XGR,XEC CPU.
XGK CPU User’s Manual
(XGK-CPUA/CPUE/CPUH/CPUS/CPUU)
XGK-CPUA/CPUE/CPUH/CPUS/CPUU user manual describing
about XGK CPU module, power module, base, IO module,
specification of extension cable and system configuration, EMC
standard
XGI CPU User’s Manual
(XGI-CPUU/CPUH/CPUS)
XGI-CPUU/CPUH/CPUS user manual describing about XGI
CPU module, power module, base, IO module, specification of
extension cable and system configuration, EMC standard
XGR redundant series User’s
Manual
XGR-CPUH/F, CPUH/T user manual describing about XGR
CPU module, power module, extension drive, base, IO module,
specification of extension cable and system configuration, EMC
standard
Current user manual of XBL-PSEA is written based on the following version.
Related OS version list
Product name
OS version
XBC H Type V2.40
XBC SUType
V1.50
XEC SUType V1.40
XEC H Type
V1.80
XBMType V3.50
XG5000 V4.0

1
◎
Contents
◎
Chapter 1 Overview
1.1 How to use the user’s manual..........................................................................................................................................................1-1
1.2 Characteristics of Product.................................................................................................................................................................1-3
1.2.1 Characteristics of Pnet slave I/F module.................................................................................................................................1-3
1.3Product configuration ........................................................................................................................................................................1-5
1.3.1 Product Configuration of the Pnet slave I/F module...............................................................................................................1-4
1.4Software to use the product..............................................................................................................................................................1-5
1.4.1Software check point................................................................................................................................................................1-5
1.4.2XG5000.....................................................................................................................................................................................1-5
1.4.3Check of version.......................................................................................................................................................................1-6
1.5Version Compatibility List..................................................................................................................................................................1-7
1.5.1Pnet Slave I/F Module Version Compatibility List...................................................................................................................1-7
1.6Notice in using...................................................................................................................................................................................1-7
Chapter 2 Product Specifications
2.1 General Specifications .................................................................................................................................................................. 2-1
2.2 Performance Specifications............................................................................................................................................................ 2-2
2.3 Communication Cable Specification................................................................................................................................................2-3
2.3.1 Profibus-DP cable specification............................................................................................................................................. 2-3
2.4 Terminating........................................................................................................................................................................................2-4
2.4.1 Pnet Terminating.................................................................................................................................................................... 2-4
Chapter 3 System Configuration
3.1 Names of parts of the XGB Pnet Slave I/F module....................................................................................................................... 3-1
3.1.1 Basic System Configuration................................................................................................................................................... 3-1
3.1.2 Names and Roles of Each Part............................................................................................................................................. 3-1
3.2System Configuration Example...................................................................................................................................................... 3-3
3.2.1 Pnet System (GMWIN).......................................................................................................................................................... 3-3
3.2.2 Pnet system (XG5000) .......................................................................................................................................................... 3-4

2
Chapter 4 Communication Programming
4.1 How to Set Master Module...............................................................................................................................................................4-1
4.1.1 High-speed Link ..................................................................................................................................................................... 4-1
4.1.2 Link Parameter Setting........................................................................................................................................................... 4-2
4.1.3High-speed Link communication status flag information...................................................................................................... 4-4
4.2 How to set up the XGB Pnet slave I/F module’s parameters ....................................................................................................... 4-6
4.2.1 Setup of high-speed link parameters..................................................................................................................................... 4-6
4.2.2 Diagnosis of high-speed link communication state .............................................................................................................. 4-9
4.2.3Setup of SyCon parameters................................................................................................................................................ 4-10
4.2.4 Setup of PROFICON parameters....................................................................................................................................... 4-14
Chapter 5 Profibus-DP Communication
5.1 Overview.......................................................................................................................................................................................... 5-1
5.2 Communication Specification .........................................................................................................................................................5-1
5.3 Basic Performance.......................................................................................................................................................................... 5-2
5.3.1 Overview...................................................................................................................................................................................5-2
5.3.2 Operation by High-speed Link............................................................................................................................................... 5-2
5.3.3 Procedure to establish Pnet communication........................................................................................................................ 5-3
5.3.4 I/O Data Communication ....................................................................................................................................................... 5-4
5.4Tool for Communication Setting..................................................................................................................................................... 5-5
5.4.1 Communication Setting by SyCon..........................................................................................................................................5-5
5.4.2 Communication Setting by PROFICON ............................................................................................................................. 5-15
5.5High Speed Link Setting ............................................................................................................................................................... 5-24
5.5.1 High Speed Link Setting in XG5000......................................................................................................................................5-23
5.5.2 How to set GSD and downloading procedure.................................................................................................................... 5-31
5.6Communication Settings with other companies’modules (Siemens S7 300 series)................................................................. 5-32
5.6.1 How to set up..........................................................................................................................................................................5-32

3
Chapter 6 Installation and Wiring
6.1 Installation........................................................................................................................................................................................ 6-1
6.1.1 Installation Environment......................................................................................................................................................... 6-1
6.1.2 Notices in installing Profibus-DP module .............................................................................................................................. 6-2
6.1.3Notices in Handling ................................................................................................................................................................ 6-3
6.2 Wiring............................................................................................................................................................................................... 6-7
6.2.1 Power Wiring ............................................................................................................................................................................6-7
6.2.2I/O DeviceWiring......................................................................................................................................................................6-9
6.2.3GroundingWiring.....................................................................................................................................................................6-9
6.2.4Cable Specification for Wiring................................................................................................................................................6-10
Chapter 7 Maintenance and Repair
7.1 Repair and Check ........................................................................................................................................................................... 7-1
7.2 Daily Check...................................................................................................................................................................................... 7-2
7.3Regular Check................................................................................................................................................................................. 7-3
Chapter 8 Trouble Shooting
8.1 Problems and Corrective Measures depending on the LED state............................................................................................... 8-1
8.2System Diagnosis of XG5000 ........................................................................................................................................................ 8-1
8.2.1 Information on communication module...................................................................................................................................8-2
8.2.2 High-speed link.........................................................................................................................................................................8-2
8.3Communication module diagnosis through XG5000.................................................................................................................... 8-4
8.4 Trouble Shooting by Errors............................................................................................................................................................. 8-5
8.4.1 XG5000 Access Error..............................................................................................................................................................8-5
8.4.2 Communication error with the master.....................................................................................................................................8-6
Appendix
A.1 List of flag......................................................................................................................................................................................... A-1
A.1.1 List of Special Relays(F).........................................................................................................................................................A-1
A.1.2 List of Communication Relays (L)...........................................................................................................................................A-9
A.1.3 List of Link device (N)............................................................................................................................................................A-12
A.2Dimension..................................................................................................................................................................................... A-15

CHAPTER 1 Overview
1-1
Chapter 1 Overview
1.1 How to use the user’s manual
This User’s Manual provides the information such as product specification, performance and operation method needed to
use PLC System composed of Pnet Slave I/F module.
The User’s Manual is composed of as follows.
CHAP.1 Overview
Describes the configuration of the user’s manual, product characteristics and terminology
CHAP.2 Product Specification
Describes common specification of each product used for Pnet slave I/Fmodule
CHAP.3 System Configuration
Describes the kinds of product available for Pnet slave I/F module and system configuration method
CHAP.4 Communication Programming
Describes common communication program operating method to act Pnet slave I/F module
CHAP.5 Profibus-DPCommunication
Describes basic communication method of Profibus-DP (from now on referred to as Pnet) communication module
CHAP.6 Installation andWiring
Describes installation and wiring method, and notices to make sure of the reliability of PLC system
CHAP.7 Maintenance and Repair
Describes check list and method to run PLC system normally for a long term.
CHAP.8Trouble Shooting
Describes various errors to be occurred while using the system and the action to solve the problem
Appendix
Here describes the product terminology and external dimension for system installation.

CHAPTER 1 Overview
1-2
If you want to write programs, refer to the following manuals.
•GLOFA PLC Instruction manual
•GLOFA PLC GMWIN user manual
•GLOFA PLC GM3/4 user manual
•GLOFA PLC GM6 user manual
•MASTER-K Instruction
•MASTER-K 200S/300S user manual
•KGLWIN user manual
•XG5000 user manual
•XGKInstruction manual
•XGI/XGR/XEC Instruction manual
•XGK CPU manual
•XGI/XGR CPU manual
•XBC Standard/Economic type Main Unit user’smanual
•XEC Standard/Economic type Main Unit user’smanual
•XGT Pnet I/Fmodule user manual
•XGBPnet I/F module user manual
Notice
1) This manual is based on XG5000 V4.0.

CHAPTER 1 Overview
1-3
1.2 Characteristics of Product
1.2.1 Characteristics of Pnet slave I/F module
The characteristics of Pnet slave I/F module are as follows.
(1) Supports open network by adopting a communication protocol of international standard.
(2) Available to communicate with the master module at long distance
(3) Available to set up to 1~125 stations
(4) Helpful in reducing installation and maintenance cost
(5) Diverse system configuration and easy maintenance
(6) Easy system change
(7) Compatible with other company’s product
-It is available for Pnet slave I/F module to connect with other company’s master module
(8)When using our master module, communication programming is simple
-Uses high-speed link parameter of GMWIN/KGLWIN/XG5000
(9)Easy I/O configuration by setting high-speed link parameter with XG5000
(10) Online network monitoring function is provided.
-Available to check the communication state of the communication module through high-speed link monitor
(11) High speed communication
(12) Flexible communication relation by deciding communication speed automatically based on the master speed
(13)The master can enable/disable “Data Swap” and “Diagnostic function”
(14) You can know error information and operating mode of the CPU module through diagnostic function of the master
station
(15) Global instructions are supported.
-Synchronizes I/O data according to Sync, Unsync, Freeze, Unfreeze instruction
(16)Available to be used with diverse CPU modules
-Available to be used with XBC-U, XBC-H, XBC-SU, XEC-H, XEC-SU, XBM-S and so on XGB CPU modules

CHAPTER 1 Overview
1-4
1.3 Product configuration
1.3.1 Product Configuration of the Pnet slave I/F module
1) System configuration of the Pnet slave module
Installable CPU Installation position
Note1)
The maximum number of installed
modules
Note2)
Remarks
XBC-U
Expansion of up to 10-stage
2EA
-
XBC-H
Expansion of up to 10-stage
2EA
-
XBC-SU
Expansion of up to 7-stage
2EA
-
XEC-H
Expansion of up to 10-stage
2EA
-
XEC-SU
Expansion of up to 7-stage
2EA
-
XBM-S
Expansion of up to 7-stage
2EA
-
Notice
[Note 1] The XGB series adopt the connector connection method so the expansion modules can be installed up to 10-stage.
[Note 2] For the XGB CPU series, the additional communication modules can be installed up to 2EAthrough expansion modules.

CHAPTER 1 Overview
1-5
1.4 Software to use the product
Here describe on main programming tool and other software to use the Pnet slave I/F module. For more specific
program and application of communication, refer to the followings.
1.4.1 Software check point
Classification Product Communication setting tool
XBL-PSEA Communication module for XGB XG5000
Note
1) The above program can be downloaded from our website now. In case of not using the internet, visit the near
our company and get the CD.
Internet web address : http://www.lsis.com
2) XG5000 is programmable through the RS-23C port of CPU module and USB. For the used cable name, refer
to the XGT catalog item list. (USB-301A, K1C-050A)
1.4.2 XG5000
XG5000 is dedicated software for setting of basic parameter, writing of frame and diagnosis of all communication
module including the Pnet slave I/F module.
The following figure is initial screen of XG5000.
[Figure 1.4.1] XG5000 initial screen

CHAPTER 1 Overview
1-6
1.4.3 Check of version
Before using the Pnet slave I/F module, check the version of module.
(1) Check through XG5000
Here describes on how to read communication module information by online connection to communication module. If
interface with CPU is normal, it is available to get the following information.
(a) Execute the XG5000.
(b) Connect with CPU through online connection.
(c) If connection with CPU is established, execute the system diagnosis.
(d) Double0click the module in the system diagnosis screen.
(e) Software information shows at the right bottom of screen.
[Figure 1.4.2] Version check through XG5000
(2) Check of version through the case label of the product
Each communication module has the product information label on the case.If online check is not possible, see the
label on the case after removing it from base.
Label is in the back of the case and type name of product and version information is indicated.

CHAPTER 1 Overview
1-7
1.5 Version Compatibility List
1.5.1 Pnet Slave I/F Module Version Compatibility List
The below table shows the O/S versions list of the CPUs that are compatible with the XGB Pnet slave modules. So for the proper
system configuration, makesure to refer to the belowtable beforeuse. XGK/XGI/XGR can be available for allversions.
Item
Available modules
Remarks
Model
O/S version
CPU
XBC-U
More than version 1.00
-
XBC-H
More than version 2.40
-
XBC-SU
More than version 1.50
-
XEC-H
More than version 1.80
-
XEC-SU
More than version 1.40
-
XBM-S
More than version 3.50
-
PADT
XG5000
More than version 4.0
-
Communication
Master
G3/4/6L-PUEA/B
More than version 1.0
-
XGL-PMEA/C
More than version 1.0
-
XBL-PMEC
More than version 1.0
-
1.6 Notice in Using
When installing this device, notice the followings for the reliability and safety.
Category Classification Contents
Temperature
Condition •When installing this device, maintain the temperature between 0~55 °C
•Do not exposure it to direct light.
Measure •When temperature is too high, install pan, air-conditioner and when temperature is
too low, install suitable device.
Condensing Condition •No condensing allowed.
•Install something in the control panel for protection from the water and dust.
Measure •Due to the frequent On/Off, condensing may occur. In this case, turn on the device
at the night
Shock Condition •Install it in the place where impact and vibration don’t occur..
Measure •When impact and vibration is severe, install anti-vibration rubber so that vibration
and impact doesn’t affect the device.
Gas Condition •Install in the place where there is not corrosive gas.
Measure
•
When corrosive gas enters, plan air-purification measure in the control panel.
EMC
Environment
Condition •Install in the place where electro-magnetic wave is not severe.
Measure
•In case of wiring, set the precise route.
•Check the shield of control panel
For light, use glow lamp and avoid fluorescent lamp
•When installing power module, ground the device at standard electric potential

Chapter 2 Product Specifications
2-1
Chapter 2 Product Specifications
2.1 General Specifications
General specifications of XGT series are as specified below in Table 2.1.
No. Item Specification
Related
specifications
1 Operating temp. 0℃∼+55℃-
2 Storage temp. -25℃∼+70℃-
3 Operating humidity
5∼95%RH, no dew allowed -
4 Storage humidity 5∼95%RH, no dew allowed -
5 Vibration
immunity
For discontinuous vibration Number -
Frequency Acceleration Amplitude
Each 10 times in X,Y,Z
directions IEC61131-2
5≤f< 8.4㎐- 7.5mm
8.4≤f≤150
㎐
9.8
㎨
(1G)
-
For continuous vibration
Frequency Acceleration Amplitude
5≤f< 8.4㎐- 3.5mm
8.4≤f≤150㎐4.9㎨(0.5G) -
6 Impact immunity
* Max. impact acceleration: 147
㎨
(15G)
*Authorized time: 11㎳
* Pulse wave : Sign half-wave pulse
(Each 3 times in X,Y,Z directions)
IEC61131-2
7 Noise
immunity
Square wave
impulse noise AC: ±1,500V DC: ±900V
Test specification
of
LS Industrial
Systems
Static electric
discharging
Voltage: 4kV (Contact discharge)
IEC 61131-2,
IEC 61000-4-2
Radiation
electromagnetic
field noise
80 ~1,000MHz, 10 V/m IEC 61131-2,
IEC 61000-4-3
Fast
Transient
/burst noise
Class Power
Supply Digital/Analog I/O communication interface IEC 61131-2,
IEC 61000-4-4
Voltage 2kV 1kV
8 Ambient conditions
No corrosive gas or dust -
9 Operating height 2,000m or less -
10 Pollution level 2 or less -
11 Cooling type Natural air cooling -
Table 2.1 General Specifications
Remark
1) IEC(International Electrotechnical Commission):
An internationalnongovernmental organization which promotes internationally cooperated standardization in
electric/electronic fields, publishes international standards and manages applicable estimation system related with.
2) Pollution level:An indexindicating pollution level of the operatingenvironment which decides insulation
performance of the devices. Forinstance, Pollution level 2 indicatesthe state generally that only non-conductive
pollution occurs. However, this state contains temporary conduction due to dewproduced.