LS Industrial Systems XGT Series User manual

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Programmable Logic Controller
XGB Pnet I/F Module
User’s Manual
 Read this manual carefully before
installing,
wiring, operating, servicing
or inspecting this equipment.

Keep this manual within easy reach
for quick reference.
XBL-PMEC
XGT Series
http://www.lsis.com

Safety Instructions
Before using the product …
For your safety and effective operation, please read the safety instructions
thoroughly before using the product. Safety Instructions should always be
observed in order to prevent accident or risk with the safe and proper use the
product.
Instructions are divided into “Warning” and “Caution”, and the meaning of the
terms is as follows.
This symbol indicates the possibility of serious injury
or death if some applicable instruction is violated
This symbol indicates the possibility of severe or
slight injury, and property damages if some
applicable instruction is violated
Moreover, even classified events under its caution category may develop
into serious accidents relying on situations. Therefore we strongly advise users
to observe all precautions properly just like warnings.
The marks displayed on the product and in the user’s manual have the
following meanings.
Be careful! Danger may be expected.
Be careful! Electric shock may occur.
The user’s manual even after read shall be kept available and accessible to
any user of the product.
Warning
Caution

Safety Instructions
Safety Instructions for design process
1. Please install a protection circuit on the exterior of PLC so that the
whole system may operate safely regardless of failures from
external power or PLC. Any abnormal output or operation from PLC
may cause serious problems to safety in whole system.
(1) Install protection units on the exterior of PLC like an interlock circuit
that deals with opposite operations such as
emergency stop,
protection circuit, and forward/reverse rotation or install an interlock
circuit that deals with high/low limit under its position controls.
(2) If any system error (watch-dog timer error, module installation error,
etc.) is detected during CPU operation in PLC, all output signals are
designed to be turned off and stopped for safety. However, there
are cases when output signals remain active due to device failures
in Relay and TR which can’t be detected
. Thus, you are
recommended to install an addition circuit to monitor the output
status for those critical outputs which may cause significant
problems.
2. Never overload more than rated current of output module nor
allow to have a short circuit. Over current for a long period time may
cause a fire .
3. Never let the external power of the output circuit to be on earlier
than PLC power, which may cause accidents from abnormal output or
operation.
4.
Please install interlock circuits in the sequence program for safe
operations in the system when exchange data with PLC or modify
operation modes using a computer or other external equipments
Read specific instructions thoroughly when conducting control
operations with PLC.
Warning

Safety Instructions
Safety Instructions for design process
Safety Instructions on installation process
I/O signal or communication line shall be wired at least 100mm
away from a high-voltage cable or power line.Fail to follow this
instruction may cause malfunctions from noise
Caution
1. Use PLC only in the environment specified in PLC manual or
general standard of data sheet.
If not, electric shock, fire,
abnormal operation of the product may be caused.
2. Before install or remove the module, be sure PLC power is off.
If not, electric shock or damage on the product may be caused.
3. Be sure that every module is securely attached after adding a
module or an extension connector.
If the product is installed
loosely or incorrectly, abnormal operation, error or dropping may
be caused.
In addition, contact failures under poor cable
installation will be causing malfunctions as well.
4. Be sure that screws get tighten securely under vibrating
environments.
Fail to do so will put the product under direct
vibrations which will cause electric shock, fire and abnormal
operation.
5. Do not come in contact with conducting parts in each module,
which may cause electric shock, malfunctions
or abnormal
operation.
Caution

Safety Instructions
Safety Instructions for wiring process
1. Prior to wiring works, make sure that every power is turned off.
If not, electric shock or damage on the product may be caused.
2.
After wiring process is done, make sure that terminal covers
are installed properly before its use.Fail to install the cover may
cause electric shocks.
Warning
1. Check rated voltages
and terminal arrangements in each
product prior to its wiring process.
Applying incorrect voltages
other than rated voltages and misarrange
ment among terminals
may cause fire or malfunctions.
2. Secure terminal screws tightly applying with specified torque.If
the screws get loose, short circuit, fire or abnormal operation may be
caused.
Securing screws too tightly will cause damages to the
module or malfunctions, short circuit, and dropping.
3. Be sure to earth to the ground using Class 3 wires for FG
terminals which is exclusively used for PLC. If the terminals not
grounded correctly, abnormal operation or electric shock may be
caused.
4. Don’t let any foreign materials such as wiring waste inside the
module while wiring,
which may cause fire, damage on the
product or abnormal operation.
5. Make sure that pressed terminals get ti
ghten following the
specified torque. External connector type shall be pressed or
soldered using proper equipments.
Caution

Safety Instructions
Safety Instructions for test-operation and
maintenance
1. Don’t touch the terminal when powered
. Electric shock or
abnormal operation may occur.
2. Prior to cleaning or tightening the terminal screws, let all the
external power off including PLC power. If not, electric shock or
abnormal operation may occur.
3. Don’t let the battery recharged, disassembled, heated, short or
soldered. Heat, explosion or ignition may cause injuries or fire.
Warning
1. Do not make modifications or disassemble each module.Fire,
electric shock or abnormal operation may occur.
2. Prior to installing or disassemb
ling the module, let all the
external power off including PLC power. If not, electric shock or
abnormal operation may occur.
3. Keep any wireless equipment such as walkie-talkie or cell
phones at least 30cm away from PLC. If not, abnormal operation
may be caused.
4. When making a modification
on programs or using run to
modify functions under PLC operations, read and comprehend
all contents in the manual fully. Mism
anagement will cause
damages to products and accidents.
5. Avoid any physical impact to the battery and prevent it from
dropping as well. Damages to battery may cause leakage from its
fluid. When battery was dropped or exposed under strong impact,
never reuse the battery again. Moreover skilled workers are needed
when exchanging batteries.
Caution

Safety Instructions
Safety Instructions for waste disposal
Product or battery waste shall be processed as industrial waste.
The waste may discharge toxic materials or explode itself.
Caution

Revision History
※The number of User’s manual is indicated right part of the back cover.
ⓒLSIS Co., Ltd 2013 All Rights Reserved.
Version Date Remark Page
V 1.0 ’13.11 First Edition -
V1.1 ’15.03 XG5000 V4.0 UI Updated Entire

About User’s Manual
1
Congratulations on purchasing PLC of LSIS Co.,Ltd.
Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and
programming of the product you purchased in order for correct use and importantly, let the end user and maintenance
administrator to be provided with the User’s Manual.
The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly. In
addition, you may connect our website (http://www.lsis.com) and download the information as a PDF file.
Relevant User’s Manuals
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PROFICON User’s Manual
User’s manual for Pnet configuration tool, PROFICON

◎
Table of Contents
◎
Chapter 1 Introduction
1.1 Introduction -------------------------------------------------------------------------------------------------------- 1-1
1.2 Characteristics ---------------------------------------------------------------------------------------------------- 1-1
1.3 Product Configuration ------------------------------------------------------------------------------------------- 1-2
1.3.1 Model Name------------------------------------------------------------------------------------------------ 1-2
1.3.2 Available number by CPU------------------------------------------------------------------------------- 1-2
1.3.3 Slave Device ----------------------------------------------------------------------------------------------- 1-3
1.4 Software ------------------------------------------------------------------------------------------------------------- 1-4
1.4.1 Check list for the software ------------------------------------------------------------------------------ 1-4
1.4.2 PROFICON------------------------------------------------------------------------------------------------- 1-5
1.4.3 Check the version----------------------------------------------------------------------------------------- 1-5
Chapter 2 Specifications
2.1 General Specifications ------------------------------------------------------------------------------------------ 2-1
2.2 Performance Specifications ----------------------------------------------------------------------------------- 2-2
2.3 Structure & Characteristics ------------------------------------------------------------------------------------ 2-4
2.3.1 Structure of Pnet I/F module -------------------------------------------------------------------------- 2-4
2.4 Cable Specifications --------------------------------------------------------------------------------------------- 2-5
2.4.1 Cable specifications ------------------------------------------------------------------------------------- 2-5
Chapter 3 Installation and Test Operation
3.1 Installation Environment ----------------------------------------------------------------------------------------- 3-1
3.2 Cautions when Handling----------------------------------------------------------------------------------------- 3-2
3.3 Precautions for Installation ------------------------------------------------------------------------------------ 3-3
3.3.1 Installation of cable ------------------------------------------------------------------------------------ 3-3
3.4 From Setting to Operation ------------------------------------------------------------------------------------- 3-5
3.5 Installation of the product -------------------------------------------------------------------------------------- 3-6
3.5.1 Installation of XBL-PMEC ---------------------------------------------------------------------------- 3-6
3.6 Test Operation ---------------------------------------------------------------------------------------------------- 3-7
3.6.1 Precautions for system configuration ------------------------------------------------------------- 3-7

Chapter 4 System Configuration
4.1 System Configuration of Network ---------------------------------------------------------------------------- 4-1
4.1.1 XGT Pnet + Smart I/O -------------------------------------------------------------------------------- 4-1
Chapter 5 PROFICON Setting
5.1 Overview------------------------------------------------------------------------------------------------------------- 5-1
5.1.1 Main functions-------------------------------------------------------------------------------------------- 5-1
5.1.2 Characteristics ------------------------------------------------------------------------------------------ 5-1
5.1.3 Screen composition------------------------------------------------------------------------------------- 5-2
5.1.4 GSD Register--------------------------------------------------------------------------------------------- 5-2
5.2 Network composition through PROFICON------------------------------------------------------------------ 5-4
5.2.1 Master composition ------------------------------------------------------------------------------------- 5-4
5.2.2 Slave composition--------------------------------------------------------------------------------------- 5-6
5.2.3 Bus parameter-------------------------------------------------------------------------------------------- 5-9
5.3 Download and upload Network Configuration-------------------------------------------------------------5-10
5.3.1 Download Network Settings -------------------------------------------------------------------------5-10
5.3.2 Upload Network Settings -----------------------------------------------------------------------------5-13
5.4 Diagnosis function------------------------------------------------------------------------------------------------5-14
5.4.1 Start / Stop Communication--------------------------------------------------------------------------5-14
5.4.2 Debug mode (Start/Stop Debug Mode, Device Diagnostics) --------------------------------5-14
5.4.3 Live List ---------------------------------------------------------------------------------------------------5-16
5.4.4 Automatic Network Scan------------------------------------------------------------------------------5-16
5.4.5 I/O Data Monitoring ------------------------------------------------------------------------------------5-20
5.4.6 Disconnection Report----------------------------------------------------------------------------------5-20
5.4.7 Master information (Device Information)----------------------------------------------------------5-21
Chapter 6 XG5000
6.1 Parameter Setting Process ------------------------------------------------------------------------------------- 6-1
6.2 Basic Parameter Setting----------------------------------------------------------------------------------------- 6-2
6.2.1 Execute XG5000 and Create a new Project ------------------------------------------------------ 6-2
6.2.2 Registration of the communication module ------------------------------------------------------- 6-3
6.3 High-speed Link Parameter Setting--------------------------------------------------------------------------- 6-7
6.3.1 Introduction of High-speed Link---------------------------------------------------------------------- 6-7
6.3.2 High Speed Link Send/Receive Data Processing ----------------------------------------------- 6-8
6.3.3 High Speed Link Parameter Setting----------------------------------------------------------------- 6-9
6.4 High-speed Link Information ---------------------------------------------------------------------------------6-14
6.5 Monitor of High-speed link information --------------------------------------------------------------------6-16

Chapter 7 Program Example
7.1 Example of Communication with XBL-PMEC -------------------------------------------------------------- 7-1
7.2 PROFICON settings --------------------------------------------------------------------------------------------- 7-2
7.3 XG5000 settings -------------------------------------------------------------------------------------------------7-11
Chapter 8 Troubleshooting
8.1 Symptoms and Management by LED Status -------------------------------------------------------------- 8-1
8.2 System Diagnosis of PROFICON ----------------------------------------------------------------------------- 8-1
8.3 System Diagnosis of XG5000 --------------------------------------------------------------------------------- 8-1
8.4 Diagnosis of Communication Module through XG5000 ------------------------------------------------ 8-2
8.5 Troubleshooting -------------------------------------------------------------------------------------------------- 8-3
8.5.1 PROFICON, XG5000 abnormal connection ----------------------------------------------------- 8-3
8.5.2 Abnormal connection with slave module --------------------------------------------------------- 8-4
Appendix
A.1 Terminology -------------------------------------------------------------------------------------------------------A-1
A.2 List of Flags -------------------------------------------------------------------------------------------------------A-3
A.2.1 High-speed link flags ------------------------------------------------------------------------------------A-3
A.3 PROFICON Error code -----------------------------------------------------------------------------------------A-5
A.4 External Dimensions --------------------------------------------------------------------------------------------A-7

Chapter 1 Introduction
1 - 1
Chapter 1 Introduction
1.1 Introduction
This user’s manual is to describe Profibus-DP (Decentralized Peripherals) Master I/F module (here in
after referred to as Pnet I/F module) among communication modules of XGB PLC system.
Profibus-DP is specified in IEC Fieldbus Standard IEC 1158.
In this communication, Token Passing is used to control the communication and to configure the network
easily. Pnet I/F module is a module to control the field bus with Twisted Shielded Pair Copper Cable
applied.
1.2 Characteristics
XGB Pnet I/F module has the characteristics as follows;
▶Conforms to the international standard of EN 50170
▶Supports Auto Baud Rate Detect
▶Supports Sync/Freeze mode
▶Max. input data : 244 Bytes/Slave
▶Max. output data: 244 Bytes/Slave
▶Communication speed : 9.6k, 19.2k, 93.7k, 187.5k, 500k, 1.5M, 3M, 6M, 12M

Chapter 1 Introduction
1 - 2
1.3 Product Configuration
1.3.1 Model Name
This describes on the product configuration of the XGB Pnet I/F module.
Remark
(1) XGB Pnet supports only Profibus-DP. FMS, PA are not supported and protocol conversion is
available by the coupler
(2) Support of the DP version
1) DP-V0: Periodical data exchange between the PLC and the slave device
(Node diagnosis, module status, specific channel diagnosis)
2) DP-V1: Asynchronous data exchange between the PC or PLC and the slave device, integration of
EDD and FDT, fail-safe communication, alarm
3) DP-V2:
supports broadcast, clock synchronization and time stamp, HART, upload/download,
redundancy
1.3.2 Available number by CPU
You can mount up to 2 Pnet I/F module. If possible, mount the module in the basic unit for best
performance of the communication module. The following table indicates the available service type
by the CPU. When configuring the system, apply this considering the number of the communication
module.
COMM
Pnet
X B L P M E c
XGT name
XGB
Module
Link
Option type
C: H/W ver
Mater
M: Master
S: Slave
Media type
E: Electric

Chapter 1 Introduction
1 - 3
1.3.3 Slave Device
The Pnet I/F module can be connected with Smart I/O series and available product list is as
follows.
Item Model Product
Code Contents PNO ID Remark
Block type PLC G7L-PBEA 46270031
Connected at the K120S
expansion part
0x7100
Smart I/O
(Block type)
GPL-D22A 47060007
DC input 16 points
0x07B1
Fixed type, 9-
pin
communication
connector
GPL-D24A 47060009
DC input 32 points
0x07B2
GPL-TR2A 47060008
TR output 16 (0.1A, Sink)
0x07B4
GPL-TR4A 47060010
TR output 32 (0.1A, Sink)
0x07B5
GPL-RY2A 47060011
Relay output 16
0x07B6
GPL-DT4A 47060012
DC input 16/ TR output 16
0x07B3
GPL-D22C 47060046
DC input 16
0x07B1
Removable
type, 9-
pin
communication
connector
GPL-D24C 47060047
DC input 32
0x07B2
GPL-TR2C 47060048
TR output 16 (0.5A, Source)
0x07B4
GPL-TR4C 47060049
TR output 32 (0.5A, Source)
0x07B5
GPL-RY2C 47060051
Relay output 16
0x07B6
GPL-DT4C 47060050
DC input16/ TR output 16
0x07B3
GPL-TR2B 47060059
TR output 16 (0.5A, Source)
0x07B4
Fixed type, 9
-
pin
communication
connector
GPL-TR4B 47060058
TR output 32 (0.5A, Source)
0x07B5
GPL-DT4B 47060060
DC input16/ TR output 16
0x07B3
GPL-TR2A1 47060084
TR output 16 (0.5A, Sink)
0x07B4
GPL-TR4A1 47060076
TR output 32(0.5A, Sink)
0x07B5
GPL-DT4A1 47060078
DC input 16/ TR output 16
0x07B3
GPL-TR2C1 47060085
TR output 16 (0.5A, Sink)
0x07B4
Removable
type, 9-
pin
communication
connector
GPL-TR4C1 47060077
TR output 32 (0.5A, Sink)
0x07B4
GPL-DT4C1 47060079
DC input 16/ TR output 16
0x07B3
GPL-AV8C 47060123
Analog voltage input, 8 channels
0x09FB
GPL-AC8C 47060124
Analog current input 8 channels
0x09f8
GPL-DV4C 47060125
Analog voltage output, 8
0x09FC
GPL-DC4C 47060126
Analog current output, 8
0x09FE
Smart I/O
(Extension
type)
XPL-BSSA 47060130 Expansion type Pnet I/F module 0x09F7
Remote Module XGL-PSRA 47200128
Pnet Remote I/F module
0x0CB1
Communication
Module
XGL-PSEA 47200132
Pnet Communication I/F ,module
0x0CBE
XBL-PSEA 47230156
Pnet Communication I/F ,module
0x0F24
[Table1.3.1] Pnet I/F module product list
Remark
1) Fixed type: The product whose I/O terminal block is fixed at the module
2) Removable type: The product whose I/O terminal block can be removed

Chapter 1 Introduction
1 - 4
1.4 Software
This describes on the software tool for the Pnet I/F module. For programming and application, refer
to the followings
1.4.1 Check list for the software
(1) Software list
- Programming tool : XG5000
- Communication configuration tool : PROFICON
(2) Selecting the CPU (Version) to use the Pnet I/F module
Item
Model
Available version
Remark
XBC
High performance
V2.22
Standard(USB)
V1.32
XEC
High performance
V1.53
Standard
V1.11
XBM
Modular type
V3.32
Software
XG5000
V4.00
PROFICON
V2.2
Remark
(1) You can download the above software from our web site. In case Internet is available, visit the
nearest distributor and get the installation CD.
Web site address: http://www.lsis.com
(2) You can program through the RS-232C port and USB of the CPU module. For the cable, refer to
wiring diagram of the CPU module.
(3) In case you use the product other than available version, some function may not work properly. If
possible, use the recommended version and check the compatibility.

Chapter 1 Introduction
1 - 5
1.4.2 PROFICON
PROFICON is software tool dedicated for Pnet I/F module. This is used for configuration,
diagnostics. More detail, refer to ch6. PROFICON.
The following figure is an initial screen of the PROFICON.
[Figure 1.4.1] PROFICON initial screen
1.4.3 Check the version
Before using the Pnet I/F module, check the version of the module
(1) Check through the XG5000
This is method reading the communication module information through online connection
If it is under normal interface with the CPU, you can get the information as follows.
a) Execute the XG5000
b) Connect to the CPU through “Connect” on the “Online” menu.
c) In the “System Diagnosis” screen, select “Module Information” by double-clicking the
communication module and pop-up window
d) You can check version of the module.

Chapter 1 Introduction
1 - 6
[Figure 1.4.3] Checking the version of the module through the XG5000
(2) Check through the PROFICON
This is method reading the communication module information through online connection
If it is under normal interface with the CPU, you can get the information as follows.
a) Execute the PROFICON
b) Select [Settings] on the [Communication] menu.
More detail, refer to [Communication connection settings] on the [ch5.3.1 Download
Network Settings].
c) Select [Device Information] on the [Diagnostics] menu.
d) You can check version of the module.

Chapter 1 Introduction
1 - 7
[Figure 1.4.3] Checking the version of the module through the PROFICON
(3) Check through the case label of the product
The module information is attached at the external case every communication modules
In case online connection is not available, take a module apart and check the label in the module
case.

Chapter 2 Specifications
2 - 1
Chapter 2 Specifications
2.1 General Specifications
General specifications of XGT series are as specified below in Table 2.1.
No. Item Specification Related specifications
1
Operating
temp.
0℃∼+55℃-
2 Storage temp. -25℃∼+70℃-
3
Operating
humidity
5∼95%RH, no dew allowed -
4
Storage
humidity 5∼95%RH, no dew allowed -
5 Vibration
immunity
For discontinuous vibration -
Frequency Acceleration Amplitude Number
IEC61131-2
5≤f< 8.4 ㎐-3.5mm
Each 10 times in
X,Y,Z directions
8.4≤f≤150 ㎐9.8 ㎨(1G) -
For continuous vibration
Frequency Acceleration Amplitude
5≤f< 8.4 ㎐-1.75mm
8.4≤f≤150 ㎐4.9 ㎨(0.5G) -
6 Impact
immunity
* Max. impact acceleration: 147
㎨
(15G)
* Authorized time: 11 ㎳
* Pulse wave : Sign half-wave pulse
(Each 3 times in X,Y,Z directions)
IEC61131-2
7 Noise
immunity
Square wave
impulse noise AC: ±1,500V
DC:
±
900V
Test specification of
LS Industrial Systems
Static electric
discharging Voltage : 4kV (contact discharging) IEC 61131-2, IEC 61000-4-2
Radiation electromagnetic
field noise
80 ~1,000MHz, 10 V/m
IEC 61131-2,
IEC 61000-4-3
Fast
Transient
/burst
noise
Class Power
module Digital/Analog I/O communication interface IEC 61131-2,
IEC 61000-4-4
Voltage
2kV
1kV
8
Ambient
conditions
No corrosive gas or dust
9
Operating
height
2,000m or less
10
Pollution level
2 or less
11 Cooling type Natural air cooling
Table 2.1 General Specifications
Remark
1) IEC(International Electrotechnical Commission):
An international nongovernmental organization which promotes internationally cooperated standardization in
electric/electronic fields, publishes international standards and manages applicable estimation system related with.
2) Pollution level: An index indicating pollution level of the operating environment which decides insulation
performance of the devices. For instance, Pollution level 2 indicates the state generally that only non-conductive
pollution occurs. However, this state contains temporary conduction due to dew produced.