LSM CP30 Assembly instructions
2
3
Index
Contents Page No.
Introduction 4
Designated Use of Machine 5
Specifications
Technical Data 6
Compactor Specifications 7
Warranty
Warranty Registration Forms 9 - 11
Warranty 12
Safety
General Safety 13
Safety Checklist 13
Machine Installation 14
Operation Instructions 15-17
Troubleshooting 18
Care and Maintenance 19
Parts List 20
Terms and Conditions 21
CE Declaration 22
Installation/ Training 23
LSM Training Record 24
Electrical Requirement 25
Electrical Diagram 28-31
4
Introduction
Congratulations on your purchase of an LSM CP30 Can and Oil Filter Press.
PLEASE READ THE FOLLOWING MANUAL BEFORE USING THE MACHINE.
Read this manual carefully for instructions on how to operate your CP30 correctly.
In order for you to achieve the best possible results with your new compactor, we
kindly ask you to study the following pages carefully before use.
Please complete the specification and warranty sheets immediately after
purchase. Remember! Warranty forms must be returned to us fully completed
within 30 days of purchase. Warranty registration forms can be faxed to LSM.
Failure to do so can result in loss of warranty for your machine.
This manual has been carefully written to help you maintain the condition of your
machine. Please adhere to the recommended maintenance instructions to prolong
the life of your machine.
Keep safety in mind at all times. Failure to do so could result in personal
injury or damage to your machine.
All information, illustrations and specifications in this manual are based on the
latest information available at the time of publication.
It is the policy of LSM Engineering Ltd. to improve its products whenever possible
and practical to do so. We reserve the right to make changes or improvements at
any time without incurring any obligation to make such changes on products sold.
Thank you for choosing LSM.
5
Designated Use of Machine
The CP30 is exclusively designed to compact only certain waste material. It is
suitable ONLY to be used with the following materials:
Oil filters, air filters, fuel filters, Tin / Aluminium cans & plastic buckets
of diameter less than 300mm & height less than 460mm.
The Material Baler is NOT SUITABLE for any of the following types of waste:
Pressurised containers, Metal, Wood, Glass or any Solid Materials.
LSM Engineering Ltd will not be held responsible for any loss or damage resulting
from machine applications other than those specified. Any other use the machine
may be put to is entirely at the owners / operators risk.
The designated use of an LSM compactor precludes that the operation,
maintenance and repair instructions as given by the manufacturer will be strictly
fulfilled.
Any alterations made to this machine by the customer / user, especially
interference with safety guards and equipment could mean the Declaration of
Conformity on this machine losing its validity, as well as your warranty.
6
Technical Data
General
Compaction Force: Up to 8T
Cycle Time: 35 seconds
Door Type: Swinging Door Standard
No. Of Rams: 1
Technical
Motor Type: 220 S Phase
Operator Controls: 24V Standard & hydraulic lever.
Auto Shut Down: n/a
Operating Cycle: Double Acting
Emergency Stop: Standard
Cycle Time: 35 Seconds
7
Compactor Specifications
MACHINE SPEC.
CP30
Overall Height
2540mm
Overall Height (No Stand)
1435mm
Overall Width
1105mm
Overall Width (No Stand)
615mm
Overall Depth
680mm
Machine Weight Approx.
245kg
8
9
WARRANTY AND MANUAL REGISTRATION FORMS
Manufacturers and Suppliers
of Specialist Equipment
Ballymacken, Portlaoise
R32 ATD3 Co. Laois, Ireland,
Tel: 00 353 (0) 57 8660379
Fax: 00 353 (0) 57 8660597
Email:[email protected]
Web: www.lsmltd.com
PLEASE COMPLETE THE FOLLOWING FORMS IN FULL.
The first form is a warranty registration form; this form is issued in accordance with our conditions of
sale and with particular reference to condition 9 governing warranty conditions (See Terms and
Conditions). We cannot process a claim unless all particulars are supplied.
The second is an acceptance form, which the purchaser is asked to sign to acknowledge he/she has
received a copy of the Operator manual and full training for the machine purchased.
PLEASE DO NOT SIGN IF YOU HAVE RECEIVED BOTH OF THESE
WARRANTY REGISTRATION
DATE OF PURCHASE:
PURCHASERS NAME: SIGNATURE:
ADDRESS:
PHONE/FAX+ EMAIL:
DEALERS NAME:
DEALERS ADDRESS:
PHONE+EMAIL:
MACHINE TYPE AND MODEL:
SERIAL NO:
APPROX NO. OF BALES WEEKLY:
NOTES:
TRAINING & OPERATOR MANUAL REGISTRATION
PLEASE SIGN THE FOLLOWING DECLARATION TO STATE THAT ON THE DAY YOU (THE PURCHASER) PURCHASED
YOUR MACHINE, YOU RECEIVED AN OPERATORS MANUAL AND TRAINING INSTRUCTIONS
I, the purchaser have received my LSM Operators manual and training from the below dealer/ installation
engineer
PURCHASER_________________________________SIGNATURE_______________________________
DATE_________________________________________________________________________________
DEALER______________________________________SIGNATURE______________________________
DATE_________________________________________________________________________________
PLEASE FAX/POST BACK TO LSM WITHIN 30 DAYS OF PURCHASE
10
11
WARRANTY AND MANUAL REGISTRATION FORMS
Manufacturers and Suppliers
of Specialist Equipment
Ballymacken, Portlaoise
R32 ATD3 Co. Laois, Ireland,
Tel: 00 353 (0) 57 8660379
Fax: 00 353 (0) 57 8660597
Email:[email protected]
Web: www.lsmltd.com
PLEASE COMPLETE THE FOLLOWING FORMS IN FULL.
The first form is a warranty registration form; this form is issued in accordance with our conditions of
sale and with particular reference to condition 9 governing warranty conditions (See Terms and
Conditions). We cannot process a claim unless all particulars are supplied.
The second is an acceptance form, which the purchaser is asked to sign to acknowledge he/she has
received a copy of the Operator manual and full training for the machine purchased.
PLEASE DO NOT SIGN IF YOU HAVE RECEIVED BOTH OF THESE
WARRANTY REGISTRATION
DATE OF PURCHASE:
PURCHASERS NAME: SIGNATURE:
ADDRESS:
PHONE/FAX+ EMAIL:
DEALERS NAME:
DEALERS ADDRESS:
PHONE+EMAIL:
MACHINE TYPE AND MODEL:
SERIAL NO:
APPOX NO. OF BALES WEEKLY:
NOTES:
TRAINING & OPERATOR MANUAL REGISTRATION
PLEASE SIGN THE FOLLOWING DECLARATION TO STATE THAT ON THE DAY YOU (THE PURCHASER) PURCHASED
YOUR MACHINE, YOU RECEIVED AN OPERATORS MANUAL AND TRAINING INSTRUCTIONS
I, the purchaser have received my LSM Operators manual and training from the below dealer/ installation
engineer
PURCHASER_________________________________SIGNATURE_______________________________
DATE_________________________________________________________________________________
DEALER______________________________________SIGNATURE______________________________
DATE_________________________________________________________________________________
(THIS COPY TO BE KEPT IN YOUR MANUAL FOR OWN REFERENCE)
12
Warranty
Warranty terms are as follows:
LSM will not accept claims for labour or mileage
NB: LSM Warranty relates to parts only.
WASTE BALER:
2 Years Warranty (1st year: Parts & Labour)
(2nd year: Parts only)
NO WARRANTY ALLOWED FOR BREAKDOWNS DUE TO:
Misuse of the machine (e.g. overloading by the operator)
All hydraulic hoses.
Lack of maintenance (e.g. failure to carry out the daily or regular
care and maintenance recommended)
Putting any unsuitable material in machine (e.g. cans,
pressurized containers, metal, wood, glass or any solid materials.
Note: Balers hired out to and operated by third parties are not
covered by warranty, unless previously agreed.
13
General Safety
Inspect your machine carefully each time before use. This will only take a minute.
Shut off machine when leaving unattended.
Children should never be in the area when your CP30 is in operation.
Remember that the first step to avoiding danger is to recognize the hazards
Safety Checklist
Study this manual. Provide training for new users. Any machine is potentially
dangerous when under the control of untrained personnel.
Always disconnect all power sources before carrying out any adjustments or
maintenance to your machine.
If you suspect there is an oil leak in the system, DO NOT OPERATE! Instead, notify
LSM immediately.
The CP30 is suitable ONLY to be used with the following: Oil filters, air filters, fuel
filters, Tin / Aluminum cans & plastic buckets of diameter less than 300mm & height
less than 460mm.
Operators or helpers should avoid wearing loose clothing.
Make sure the machine is positioned on a solid level surface and screwed into a wall
or sound concrete floor with proper fixings.
It is prohibited to compact spray-cans, aerosol cans or gas containers, cans with
dangerous material, or solid materials.
It is prohibited to compact solid materials such as metal, wood, glass etc. as this will
cause damage to the machinery.
Using any prohibited materials may result in explosions and therefore cause danger to
life.
Never remove safety guards while there is still power going into the machine. All
power must be off!
Never operate machine without having all guards in place. They are there for your
safety and protection.
Machine Installation –It is important to fix your machine to a solid level surface to
avoid movement while in operation.
Always wear safety gloves and eye wear provided when using your machine for your
own safety!!
Do not use this machine if you are unsure of any of the procedures or operations.
14
Machine Installation
It is important to fix your machine to a solid level surface to avoid movement while
in operation. Brackets are fitted to the CP30 so it can be screwed to a sound
concrete ground. Use with proper fixings as shown in fig.1
The CP30 has removable legs giving you the option to fit it to a table top or
another surface. Fig 2
M12 ANCHOR BOLTS
FITTED TO FLOOR
BRACKETS PROVIDED
Fig 1
Fig 2
FIT UP TO M12 BOLTS
INTO HOLES IN BASE
15
Operating Instructions
The following chapter explains the method of operating your filter crush.
1. Place 240l wheelie bin or equivalent under the machine.(fig 1)
2. Plug machine into mains and turn on using the power on button on the
electrical control panel (fig 2)
3. Open the door and make sure that the centreplate is in the up / start
position. If it is not, close the door and use the hydraulic lever to return the
centreplate to the start position then open the door again.
4. Place material to be crushed into the chamber. (fig 3)
TIP - Always place the material to be crushed in the centre of the
chamber. This will ensure that the material is crushed evenly and
reduce wear & tear on the machines moving parts.
5. Close and latch the door.
6. Move the hydraulic lever to the down position. This will cause the
centreplate to fall and crush the material. (fig 2)
7. Move the Hydraulic lever to the up position to return the centreplate to the
start position. (fig 2)
8. Open the door and push the crushed material out the hole in the back of the
machine. This will cause the material to fall into the collection bin and clear
the chamber for the next can.
N.B. Some filters are filled with materials that will prevent them
from being crushed, If a filter will not crush DO NOT FORCE IT as
this could damage your machine.
9. Your filter crush has a collection tray at the bottom to collect and run off
from the crushed materials. When the tray is full, drain it via the bung at the
side of the machine. (fig 4)
16
Operating Instructions Diagram
(fig 1)
(fig 2)
17
(fig 3)
(fig 4)
18
Troubleshooting
If your machine is not operating correctly, it is generally due to a loss in electrical
power or oil pressure.
Follow the guidelines below to help eliminate the problem.
PROBLEM
CAUSE
REMEDY
No Electrical Power
Power on switch is turned off,
Machine is not plugged in or
fuse is blown
NB. Always use the correct
amp fuse
Turn switch to ON.
Check if the fuse has
blown.
Power is on but ram
will not move up or
down
Door is not closed properly
Ensure the door is
closed properly
The emergency stop Button is
pushed in
Reset the emergency
stop and start again
Problems with hydraulic kit
Contact LSM service
dept.
Machine is working
fine but will not crush
material
Object is unsuitable for
crushing.
Remove offending
object.
Hydraulic pressure to low.
Contact LSM service
dept.
If a problem still exists contact the service department on:
19
Care and Maintenance
In order to maintain your machine in peak working order, it is necessary to carry
out routine maintenance. As pointed out in the Safety section of this manual, no
other material than that specified is to be compacted with a CP30. These materials
are as follows:
Oil filters, air filters, fuel filters, Tin / Aluminium cans & plastic buckets
of diameter less than 300mm & height less than 460mm.
A. Correct Maintenance and Inspection Procedures
a. Learn how to service your machine correctly
b. Follow the correct maintenance and inspection procedures shown in
this manual
c. Inspect machine daily before starting
d. Check for loose or missing parts
If there is a problem with your machine, contact LSM Engineering Ltd Service
Dept.
B. Recommended Maintenance
The following is a maintenance list recommended to you by LSM Engineering
Ltd to ensure your machine is kept in peak condition. Due to its simplistic
design, the WRCP30 requires little maintenance.
The following weekly maintenance is recommended:
a. Oil any door hinges or moving latches with WD40 / Grease.
b. Check tightness on all nuts and bolts after the first use and
afterwards on a weekly basis. If loose, contact the LSM Service
Department for torque settings.
c. Check oil level and check for any oil leaks.
d. Keep machine clean.
e. Keep top of packing plate free of debris.
N.B Use Only Hydraulic Oil of Type HYD 32
.
Note –Use only genuine LSM spare parts.
Note –In order to maximise the life of your LSM Baler it should
receive a full service once a year. Contact the LSM Service
Department to arrange your service dates.
20
CP30 PARTS LIST
CP30 PART LIST
ITEM No.
PART No.
QUANTITY
PART DESCRIPTION
1
15FC-BD-00-000
1
BODY ASSEMBLY
2
15FC-CP-00-000
1
CENTRE PLATE
3
15FC-HYD-01-000
1
HYDRAULIC RAM
4
15FC-HYD-02-000
1
HYDRAULIC PIPES & FITTINGS
5
15FC-DR-02-000
1
DOOR HANDLE
6
15FC-GU-00-000
1
REAR GUARD
7
15FC-MTR-01-000
1
MOTOR
8
15FC-MTR-02-000
1
ELECTRICAL PANEL
9
15FC-HYD-03-000
1
HYDRAULIC LEVER VALVE
10
15FC-STD-00-000
1
MACHINE STAND FOR 240L WHEELIE BIN
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