LTI CDA54 Series User manual

DE
EN
Ausführungsbeschreibung
CDA/CDD54.xxx,W
Specification
Antriebsregler
22 kW to 90 kW
45 A to 170 A
Inverter Drive Systems
22 kW to 90 kW
45 A to 170 A

Piktogramme/
Pictograms
Ausführungsbeschreibung CDA/CDD54.xxx
CDA/CDD54.xxx Specification
ID no.: 1001.21B.2-00 • 04/2014
Technische Änderungen vorbehalten.
Subject to technical changes.
Achtung! Fehlbedienung kann zu
Beschädigung oder Fehlfunktion des
Antriebs führen.
Attention! Misoperation may result in
damage to the drive or malfunction.
Gefahr durch elektrische Spannung!
Falsches Verhalten kann Menschenle-
ben gefährden.
Danger from electrical tension! Impro-
per behaviour may endanger human life.
Gefahr durch rotierende Teile! Antrieb
kann automatisch loslaufen. Danger from rotating parts! The drive may start running automatically.
Hinweis: Nützliche Information Note: Useful information
Verweis auf andere Dokumente Reference to other documents
Hinweis: Diese Ausführungsbeschreibung
ist keine Betriebsanleitung!
Sie ergänzt die Betriebsanleitun-
gen der jeweiligen Baureihen um
die Beschreibung der Bauvarian-
ten.
Note: This specification manual is not an
operation manual!
It is an add on to the referring ope-
ration manual of the units.
Grundsätzlich muss jede Person, die mit der
Montage, Inbetriebnahme, Bedienung und
Instandhaltung (Inspektion, Wartung, Instand-
setzung) des Umrichters befasst ist, eine ent-
sprechende autorisierte, eingewiesene und
qualifizierte Elektrofachkraft im Sinne VDE
0105 sein.
Any person involved with the installation, com-
missioning, operation and maintenance
(inspection, maintenance, and repair) of the
inverter must be an authorised, trained and
qualified electrician in accordance with VDE
0105.
Diese Elektrofachkraft muss diese Ausfüh-
rungsbeschreibung und die Betriebsanleitung,
im besonderen die Sicherheitshinweise, gele-
sen und verstanden haben.
The qualified electrician must have read and
understood this specification, the operation
manual and in particular the safety information.
Geräte mit folgender Bezeichnung werden in dieser
Ausführungsbeschreibung beschrieben: Devices with the following nominations are described in this specification:
➢ CDA54.xxx
➢ CDD54.xxx
➢ CDA54.xxx
➢ CDD54.xxx
D

Specification CDA/CDD54.xxx
DE
EN
FR
IT
ES
FR
Table of Contents
1 Mechanical installation
1.1 Please note! ................................................................................................1-1
1.2 Wall mounting ............................................................................................1-1
2 Installation
2.1 Overview .....................................................................................................2-1
2.1.1 CDA54.xxx ..............................................................................................2-2
2.1.2 CDD54.xxx ..............................................................................................2-3
2.1.3 Position plan CDA54.xxx,W .....................................................................2-4
2.1.4 Position plan CDD54.xxx,W .....................................................................2-4
2.2 EMC compliant installation ........................................................................2-5
2.3 Electrical isolation concept .......................................................................2-7
2.4 Motor connection .......................................................................................2-7
2.5 Mains connection .......................................................................................2-7
A Appendix
A.1 Permissible current load for drive controllers ..........................................A-1
A.2 Technical data ............................................................................................A-3
A.3 Ambient conditions ....................................................................................A-3
A.4 Using a power choke ................................................................................A-4
A.5 Line filter ....................................................................................................A-5
A.6 UL-approval ................................................................................................A-6

1-
Specification CDA/CDD54.xxx

0-1
Specification CDA/CDD54.xxx
DE
EN
FR
IT
ES
FR
Validity This specification supplements the operation manuals:
•CDA3000
Id.-No.: 0840.00B.x
•CDD3000
Id.-No.: 0931.00B.x
This specification replaces the following chapters in the above mentioned operation
manuals:
Operation Instructions CDA/CDD3000 Specification
Chapter Subject New Replaced
Inside of cover, front Device overview, validity of software X
2Mechanical installation X
3.1 Installation - overview
3.2 EMC compliant installation X
Electrical isolation concept X
3.4 Motor connection X
3.5 Mains connection X
A Appendix Technical data, UL approval, etc. X

0-2
Specification CDA/CDD54.xxx
Device overview
CDA/CDD54.xxx
Device variants
Validity of software CDA54.xxx from version 4.0
CDD54.xxx from version 3.50
Operation Instructions CDA/CDD3000 Specification
Chapter Subject New Replaced
Inside of cover, front Device overview, validity of software X
Device designation Rated current
[A] Rated power [kW] Sizes [BG]
CDA/CDD54.045 45 22
6
CDA/CDD54.060 60 30
CDA/CDD54.072 72 37
CDA/CDD54.090 90 45 7
CDA/CDD54.110 110 55
CDA/CDD54.143 143 75 7a
CDA/CDD54.170 170 90
BG6
22 - 37 kW
45 - 72 A
45 - 55 kW
90 - 110 A
75 - 90 kW
143 - 170 A
BG7 BG7a
WARNING
Capacitordischarge
time>3min.
Payattentionto the
operationmanual!
ACHTUNG
Kondensatorent-
ladezeit>3 Min.
Betriebsanleitung
beachten!
+10,5V
OSD02
WARNING
Capacitordischarge
time> 3 min.
Payattention tothe
operationmanual!
ACHTUNG
Kondensatorent-
ladezeit> 3 Min.
Betriebsanleitung
beachten!
+10,5V
OSD02
WARNING
Capacitordischarge
time>3min.
Payattentiontothe
operationmanual!
ACHTUNG
Kondensatorent-
ladezeit>3 Min.
Betriebsanleitung
beachten!
+10,5V
OSD02

1-1
Specification CDA/CDD54.xxx
DE
EN
FR
IT
ES
FR
1 Mechanical installation
1.1 Please note!
Attention: Please strictly avoid that ...
- any moisture enters into the device,
- aggressive or conductive substances are in the immediate vicinity,
- drill chippings, screws or foreign bodies drop into the device,
- ventilation openings are covered.
1.2 Wall mounting
Operation Instructions CDA/CDD3000 Specification
Chapter Subject New Replaced
2Mechanical installation X
Step Action Comment
1
Mark the position of the tapped holes on the
backing plate.
Drill a hole for each fastening screw and cut
threads into the backing plate.
The tapping area will provide you with good,
full-area contact.
2Mount the drive controllervertically on the
backing plate. Do not forget the mounting clearances! The contact area must be metallic bright.
3Mount additional components, such as line
filter, power choke, etc. on the backing plate. The cable between line filter and drive controller must not be longer than max. 30 cm.
4Continue with the electrical installation in
section 3.
Please note:
• Air must be able to flow through the device without restriction.
• The backing plate must be well earthed.
• To attain the best result for EMC-compatible installation you
should use a chromatized or galvanised backing plate. On spray
painted backing plates remove the paint coating from the contact
area.
100
100
The device may otherwise be damaged!

1 Mechanical installation
1-2
Specification CDA/CDD54.xxx
CDx54...,Wx.x BG6 BG7 BG7a
Weight ~32 kg ~32 kg ~37 kg
A 190 280 280
A1150 200 200
A2150 200 200
B 230 267,5 321
C 382,5 600 600
C1365 581 581
G ∅5.6 (M5) 9.5 (M9) 9.5 (M9)
H 100 100 100
I60 60 60
J60 60 60
K 260 300 350
Please provide additionalspace for bending radii ofthe connection cables!
Table 1.1 Wall mounting dimensions (dimensions in mm)
K
I
HJ
H
A
A1
C1
∅ GA2
C
B

2-1
Specification CDA/CDD54.xxx
DE
EN
FR
IT
ES
FR
2 Installation
2.1 Overview Terminals X1, X18 and X21 on devices CDA54.xxx and CDD54.xxx have following cable cross-
sections, depending on sizes:
Fig. 1.1 Terminals BG6
Fig. 1.2 Terminals BG7/7a
The following overview shows the devices CDA54.xxx and CDD54.xxx with their interface
positions. The terminals are designated in more detail in the following tables.
Operation Instructions CDA/CDD3000 Specification
Chapter Subject New Replaced
3.1 Installation - overview X
3.2 EMC compliant installation / PE-terminal X
NEW Electrical isolation concept X
3.4 Motor connection X
3.5 Mains connection X
Size X1 X18 X21
BG6 25 2,5 25
BG7 50 2,5 50
BG7a 95 2,5 U, V, W, PE: 95
ZK+, ZK-, RB-, RB+, PE: 50
Table 1.2 Cable cross-section in mm2
X1
X1 8
+
-
+
-
X21
PE U V W
X1
X1 8
+
-
+
-
PE U V W ZK- BR- BR+ ZK+ PE
X21

2 Installation
2-2
Specification CDA/CDD54.xxx
2.1.1 CDA54.xxx
U
V
W
ZK+
+
-
ZK-
RB+
RB-
Motor
3~
X21
Brake + Brake -
-
power supply unit 24 V ... 48 V DC
BG6 : 1 A ... 2 A
BG7/7a: 3 A ... 6 A
++--
+-
X18
optional
RS232
3
X4
432 1
9876
X3
16
17
18
19
20
13
14
15
12
11
10
9
8
7
6
5
4
3
2
1
OSD00
OSD01
DGND
Relay
Normaly
Normaly
open
closed
DGND
ISD02
ISD03
+24V
ISD01
ISD00
ENPO
+24V
+24V
AGND
ISA01
ISA00
UR
X2
ENPO
Digital input
Digital output
Relay output
Analog input
Analog output
V
R≥10kΩ
L1
L2
L3
FN
L1
L2
L3
PE
K1
< 0,3 m*
X1
*Use > 0.3 m shielded
cables
ϑ
ϑ
ϑ+
-
ϑ
ϑ+
Thermostat relay
Brake resistor control
ϑ
start
D
RIVE
-
M
AN AGER
H3H2H1
CDA54.xxx
No. Designation Function
H1, H2, H3 Light emitting diodes Equipment status display
X1 Mains connection Mains supply connection, 3 x 460 V -25 % +15 %
X2 Control connection 4 digital inputs and ENPO, 2 analog inputs (10 bit),
2 digital outputs, 1 relay (two-way contact), 1 analog output
X31) Motor temperature monitoring PTC, following DIN 44082
linear temperature sensor KTY 84-130 or
thermal circuit breaker Klixon
Table 2.3 Terminal designation CDA54.xxx