Baldor 18H Series Installation instructions

SERIES 18H
AC Flux Vector Control
Installation
& Operating Manual
9/97 MN718
VECTOR DRIVE

Table of Contents
Table
of Contents i
MN718
Section 1
Quick Start Guide
1-1.
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Overview 1-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick
Start Checklist
1-1.
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Quick
Start Procedure
1-2.
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Section
2
General Information 2-1.
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Overview 2-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited
W
arranty 2-2.
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Safety
Notice
2-3.
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Section
3
Receiving & Installation
3-1.
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Receiving
& Inspection
3-1.
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Physical
Location
3-1.
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Control
Installation
3-2.
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Through
the W
all Mounting
3-2.
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Optional
Remote Keypad Installation
3-3.
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Electrical
Installation
3-4.
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System
Grounding
3-4.
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Line
Impedance
3-6.
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Line Reactors 3-7.
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Load Reactors 3-7.
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Input
Current Requirements
3-9.
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AC
Main Circuit
3-10.
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Protection Devices 3-10.
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Power
Disconnect
3-10.
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Wire
Size and Protection Devices
3-10.
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AC
Line Connections
3-13.
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380-400
V
AC Configuration
3-13.
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Three
Phase Input Power
3-15.
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Single
Phase Input Power Considerations
3-18.
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Single
Phase Control Derating
3-18.
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Size
A and B Single Phase Power Installation
3-18.
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Size
C and D Single Phase Power Installation
3-20.
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Size
E Single Phase Power Installation
3-22.
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Size
F Single Phase Power Installation
3-24.
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Optional
Dynamic Brake Hardware
3-26.
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Physical
Installation
3-26.
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Electrical
Installation
3-27.
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Encoder
Installation
3-30.
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Home
(Orient) Switch Input
3-32.
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Buffered
Encoder Output
3-32.
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Section 1
General Information
ii T
able of Contents
MN718
Control Circuit Connections
3-33.
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Keypad
Mode Connections
3-33.
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Standard
Run 3 Wire Mode Connections
3-35.
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15
Speed 2-Wire Mode Connections
3-37.
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Fan
Pump 2 Wire Control Mode
3-39.
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Fan
Pump 3 Wire Control Mode
3-40.
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Bipolar
Speed and T
orque Mode Connections
3-41.
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Process
Mode Connections
3-43.
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Specific
Process Mode Outputs
3-45.
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Analog
Inputs and Outputs
3-47.
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Analog
Inputs
3-47.
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Analog
Outputs
3-50.
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External T
rip Input
3-51.
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Opto-Isolated
Inputs
3-51.
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Opto-Isolated
Outputs
3-53.
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Pre-Operation
Checklist
3-55.
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Power-Up
Procedure
3-56.
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Section
4
Programming and Operation 4-1.
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Overview 4-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display
Mode
4-2.
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Adjusting
Display Contrast
4-2.
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Display
Mode Screens
4-3.
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Display
Screens & Diagnostic Information Access
4-4.
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Fault Log Access 4-5.
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Program
Mode
4-6.
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Parameter
Blocks Access for Programming
4-6.
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Changing
Parameter V
alues when Security Code Not Used
4-7.
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Reset
Parameters to Factory Settings
4-8.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initialize
New Firmware
4-9.
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Parameter
Definitions
4-10.
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Section 1
General Information
Table
of Contents iii
MN718
Section 5
Troubleshooting 5-1.
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No
Keypad Display - Display Contrast Adjustment
5-1.
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How
to Access the Fault Log
5-3.
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How
to Clear the Fault Log
5-3.
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How
to Access Diagnostic Information
5-4.
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Electrical
Noise Considerations
5-11.
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Causes
and Cures
5-11.
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Special
Drive Situations
5-14.
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Drive
Power Lines
5-14.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio Transmitters 5-14.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control
Enclosures
5-15.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special
Motor Considerations
5-15.
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Wiring Practices 5-16.
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Optical
Isolation
5-17.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plant
Ground
5-17.
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Section
6
Manual Tuning the Series 18H Control
6-1.
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Manually T
uning the Control
6-1.
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Motor
Mag Amps Parameter
6-1.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slip
Frequency Parameter
6-1.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current
Prop Gain Parameter
6-1.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current
Int Gain Parameter
6-2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed
Prop Gain Parameter
6-2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed
Int Gain Parameter
6-2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PI
Controller
6-3.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 1
General Information
iv T
able of Contents
MN718
Section 7
Specifications, Ratings & Dimensions
7-1.
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Specifications 7-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating
Conditions
7-1.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keypad
Display
7-2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control
Specifications
7-2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential
Analog Input
7-2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog
Outputs
7-3.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital
Inputs
7-3.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital
Outputs
7-3.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic
Indications
7-3.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ratings 7-4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal T
ightening T
orque Specifications
7-6.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 7-10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
A Control
7-10.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
A Control – Through–W
all Mounting
7-11.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
B Control
7-12.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
B Control – Through–W
all Mounting
7-13.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
C Control
7-14.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
D Control
7-15.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
E Control
7-16.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
E Control – Through–W
all Mounting
7-17.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
F Control
7-19.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
F Control – Through–W
all Mounting
7-20.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size
G Control
7-22.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix
A
A-1.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dynamic
Braking (DB) Hardware
A-1.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RGA
Assemblies
A-4.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RBA
Assemblies
A-5.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RTA
Assemblies
A-6.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix
B
B-1.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter
V
alues B-1.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix
C
C-1.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote
Keypad Mounting T
emplate C-2.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 1
Quick Start Guide
Quick
Start Guide 1-1
MN718
Overview
If you are an experienced user of Baldor controls, you are probably already familiar with
the keypad programming and keypad operation methods. If so, this quick start guide has
been prepared for you. This procedure will help get your system up and running in the
keypad mode quickly
. This will allow motor and control operation to be verified. This
procedure assumes that the Control, Motor and Dynamic Brake hardware are correctly
installed (see Section 3 for procedures) and that you have an understanding of the
keypad programming & operation procedures. It is not necessary to wire the terminal
strip to operate in the Keypad mode (Section 3 describes terminal strip wiring
procedures). The quick start procedure is as follows:
1.
Read the Safety Notice and Precautions in section 2 of this manual.
2.
Mount the control. Refer to Section 3 “Physical Location” procedure.
3.
Connect AC power
, refer to Section 3 “AC Line Connections”.
4.
Connect the motor, refer to Section 3 “Three Phase Input Power”.
5.
Connect the encoder
, refer to Section 3 “Encoder Installation”.
6.
Install Dynamic brake hardware, if required. Refer to Section 3 “Optional
Dynamic Brake Hardware”.
Quick Start Checklist
Check of electrical items.
CAUTION: After completing the installation but before you apply power
, be
sure to check the following items.
1. V
erify AC line voltage at source matches control rating.
2.
Inspect all power connections for accuracy
, workmanship and torques as well
as compliance to codes.
3. V
erify control and motor are grounded to each other and the control is
connected to earth ground.
4.
Check all signal wiring for accuracy
.
5.
Be certain all brake coils, contactors and relay coils have noise suppression.
This should be an R-C filter for AC coils and reverse polarity diodes for DC
coils. MOV type transient suppression is not adequate.
W
ARNING: Make sure that unexpected operation of the motor shaft during start
up will not cause injury to personnel or damage to equipment.
Check of Motors and Couplings
1. V
erify freedom of motion for all motor shafts and that all motor couplings are
tight without backlash.
2. V
erify the holding brakes if any, are properly adjusted to fully release and set to
the desired torque value.

Section 1
General Information
1-2
Quick Start Guide
MN718
Quick Start Procedure Initial Conditions
Be sure the Control, Motor and Dynamic Brake hardware are wired according to the
procedures described in section 3 of this manual. Become familiar with the keypad
programming and keypad operation of the control as described in Section 4 of this
manual.
1. V
erify that any enable inputs to J1-8 are open.
2. T
urn power on. Be sure there are no faults.
3.
Set the Level 1 Input block, Operating Mode to “KEYP
AD”.
4.
Be sure the Level 2 Protection block, Local Enable INP parameter is OFF and
the Level 2 Protection block, External T
rip parameter is OFF
.
5.
Set the Level 2 Output Limits block, “OPERA
TING ZONE” parameter as desired
(STD CONST TQ, STD V
AR TQ, QUIET CONST TQ or QUIET V
AR TQ).
6.
Enter the following motor data in the Level 2 Motor Data block parameters:
Motor V
oltage (input)
Motor Rated Amps (FLA)
Motor Rated Speed (base speed)
Motor Rated Frequency
Motor Mag Amps (no load current)
Encoder Counts
7.
Go to Level 2 Motor Data block, press ENTER, at CALC PRESETS select YES
(using the
Y
key) and let the control calculate preset values for the parameters
that are necessary for control operation.
8.
Disconnect the motor from the load (including coupling or inertia wheels). If the
load cannot be disconnected, refer to Section 6 and manually tune the control.
After manual tuning, perform steps 10, 1
1, 15, 16 and 17.
W
ARNING: The motor shaft will rotate during this procedure. Be certain that
unexpected motor shaft movement will not cause injury to
personnel or damage to equipment.
9.
Go to Level 2 Autotune block, and do the following tests:
CMD OFFSET TRIM
CUR LOOP COMP
STAT
OR R1
FLUX CUR SETTING
ENCODER TESTS
SLIP FREQ TEST
10.
Set the Level 2 Output Limits block, “MIN OUTPUT SPEED” parameter
.
11.
Set the Level 2 Output Limits block, “MAX OUTPUT SPEED” parameter
.
12.
Remove all power from the control.
13.
Couple the motor to its load.
14. T
urn power on. Be sure no errors are displayed.
15.
Go to Level 2 Autotune block and perform the SPD CNTRLR CALC test.
16.
Run the drive from the keypad using one of the following: the arrow keys for
direct speed control, a keypad entered speed or the JOG mode.
17.
Select and program additional parameters to suit your application.
The control is now ready for use the in keypad mode. If a dif
ferent operating mode is
desired, refer to Section 3 Control Connections and Section 4 Programming and
Operation.

Section 2
General Information
General
Information 2-1
MN718
Overview
The Baldor Series 18H PWM control uses flux vector technology
. Flux vector technology
(sometimes referred to as Field Oriented Control) is a closed loop control scheme using
an algorithm to adjust the frequency and phase of voltage and current applied to a three
phase induction motor
. The vector control separates the motor current into it’
s flux and
torque producing components. These components are independently adjusted and
vectorially added to maintain a 90 degree relationship between them. This produces
maximum torque from base speed down to and including zero speed. Above base
speed, the flux component is reduced for constant horsepower operation. In addition to
the current, the electrical frequency must also be controlled. The frequency of the
voltage applied to the motor is calculated from the slip frequency and the mechanical
speed of the rotor
. This provides instantaneous adjustment of the voltage and current
phasing in response to speed and position feedback from an encoder mounted to the
motors’ shaft.
The control’s rated horsepower is based on the use of a NEMA design B four pole motor
and 60Hz operation at nominal rated input voltage. If any other type of motor is used, the
control should be sized to the motor using the rated current stated on the motor
nameplate.
The Baldor Series 18H control may be used in many dif
ferent applications. It may be
programmed by the user to operate in four dif
ferent operating zones; standard or quiet
constant torque or variable torque. It can also be configured to operate in a number of
modes depending upon the application requirements and user preference.
It is the responsibility of the user to determine the optimum operating zone and mode to
interface the control to the application. These choices are made with the keypad as
explained in Section 4 of this manual.

2-2 General Information
MN718
Limited Warranty
For
a period of two (2) years from the date of original purchase, BALDOR will
repair or replace without charge controls and accessories which our
examination proves to be defective in material or workmanship. This
warranty is valid if the unit has not been tampered with by unauthorized
persons, misused, abused, or improperly installed and has been used in
accordance
with the instructions and/or ratings supplied.
This warranty is in
lieu of any other warranty or guarantee expressed or implied. BALDOR
shall not be held responsible for any expense (including installation and
removal),
inconvenience, or consequential damage, including injury to
any
person or property caused by items of our manufacture or sale. (Some
states do not allow exclusion or limitation of incidental or consequential
damages,
so the above exclusion may not apply
.) In any event, BALDOR’
s
total liability, under all circumstances, shall not exceed the full purchase
price of the control. Claims for purchase price refunds, repairs, or
replacements
must be referred to BALDOR with all pertinent data as to the
defect, the date purchased, the task performed by the control, and the
problem
encountered. No liability is assumed for expendable items such as
fuses.
Goods may be returned only with written notification including a BALDOR
Return
Authorization Number and any return shipments must be prepaid.

General Information 2-3
MN718
Safety Notice This
equipment contains voltages that may be as high as 1000 volts! Electrical shock
can cause serious or fatal injury
. Only qualified personnel should attempt the start–up
procedure or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts or parts
that are driven by this equipment. Improper use can cause serious or fatal injury
. Only
qualified personnel should attempt the start–up procedure or troubleshoot this equipment.
PRECAUTIONS
W
ARNING:
Do not touch any circuit board, power device or electrical
connection before you first ensure that power has been
disconnected and there is no high voltage present from this
equipment or other equipment to which it is connected. Electrical
shock can cause serious or fatal injury
. Only qualified personnel
should attempt the start–up procedure or troubleshoot this
equipment.
W
ARNING:
Be sure that you are completely familiar with the safe operation of
this equipment. This equipment may be connected to other
machines that have rotating parts or parts that are controlled by
this equipment. Improper use can cause serious or fatal injury
.
Only qualified personnel should attempt the start–up procedure or
troubleshoot this equipment.
W
ARNING: This unit has an automatic restart feature that will start the motor
whenever input power is applied and a RUN (FWD or REV)
command is issued. If an automatic restart of the motor could
cause injury to personnel, the automatic restart feature should be
disabled by changing the Level 2 Miscellaneous block, Restart
Auto/Man parameter to Manual.
W
ARNING:
Be sure the system is properly grounded before applying power
.
Do not apply AC power before you ensure that all grounding
instructions have been followed. Electrical shock can cause
serious or fatal injury
.
W
ARNING:
Do not remove cover for at least five (5) minutes after AC power is
disconnected to allow capacitors to discharge. Dangerous voltages
are present inside the equipment. Electrical shock can cause
serious or fatal injury
.
W
ARNING: Improper operation of control may cause violent motion of the
motor shaft and driven equipment. Be certain that unexpected
motor shaft movement will not cause injury to personnel or damage
to equipment. Certain failure modes of the control can produce
peak torque of several times the rated motor torque.
W
ARNING:
Motor circuit may have high voltage present whenever AC power is
applied, even when motor is not rotating. Electrical shock can
cause serious or fatal injury
.
W
ARNING:
Dynamic brake resistors may generate enough heat to ignite
combustible materials. Keep all combustible materials and
flammable vapors away from brake resistors.
W
ARNING: The motor shaft will rotate during the autotune procedure. Be
certain that unexpected motor shaft movement will not cause injury
to personnel or damage to equipment.
Continued on next page

Section 1
General Information
2-4
General Information
MN718
Caution: T
o prevent equipment damage, be certain that the electrical service
is not capable of delivering more than the maximum line short
circuit current amperes listed for 230 V
AC, 460 V
AC or 575 V
AC
control rating.
Caution: Disconnect motor leads (T1, T2 and T3) from control before you
perform a “Megger” test on the motor. Failure to disconnect motor
from the control will result in extensive damage to the control. The
control is tested at the factory for high voltage / leakage resistance
as part of Underwriter Laboratory requirements.
Caution: Do not connect AC power to the Motor terminals T1, T2 and T3.
Connecting AC power to these terminals may result in damage to
the control.
Caution: Baldor recommends not using “Grounded Leg Delta” transformer
power leads that may create ground loops and degrade system
performance. Instead, we recommend using a four wire W
ye.
Caution: Do not supply any power to the External Trip (motor thermostat)
leads at J1-16 and 17. Power on these leads can damage the
control. Use a dry contact type that requires no external power to
operate.

Section 3
Receiving & Installation
Receiving
& Installation 3-1
MN718
Receiving & Inspection The
Series 18H V
ector Control is thoroughly tested at the factory and carefully packaged
for shipment. When you receive your control, there are several things you should do
immediately.
1.
Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered your control.
2. V
erify that the part number of the control you received is the same as the part
number listed on your purchase order
.
3.
If the control is to be stored for several weeks before use, be sure that it is
stored in a location that conforms to published storage specifications. (Refer to
Section 7 of this manual).
Physical Location The
location of the 18H is important. It should be installed in an area that is protected
from direct sunlight, corrosives, harmful gases or liquids, dust, metallic particles, and
vibration. Exposure to these elements can reduce the operating life and degrade
performance of the control.
Several other factors should be carefully evaluated when selecting a location for
installation:
1.
For ef
fective cooling and maintenance, the control should be mounted vertically
on a flat, smooth, non-flammable vertical surface. T
able 3-1 lists the W
atts
Loss ratings for enclosure sizing.
2.
At least two inches clearance must be provided on all sides for air flow
.
3.
Front access must be provided to allow the control cover to be opened or
removed for service and to allow viewing of the Keypad Display
. (The keypad
may optionally be remote mounted up to 100 feet from the control.)
Controls installed in a floor mounted enclosure must be positioned with
clearance to open the enclosure door
. This clearance will also provide
suf
ficient air space for cooling.
4. Altitude derating
. Up to 3300 feet (1000 meters) no derating required. Above
3300 ft, derate the continuous and peak output current by 2% for each 1000 ft.
5. T
emperature derating
. Up to 40
°
C no derating required. Above 40
°
C, derate
the continuous and peak output current by 2% per
°
C. Maximum ambient is
55°C.
Table 3-1 Series 18H Watts Loss Ratings
Enclosure
Size
230 V
AC
460 V
AC
575 V
AC
2.5KHz
PWM 8.0KHz
PWM 2.5KHz
PWM 8.0KHz
PWM 2.5KHz
PWM 8.0KHz
PWM
A and B
14 W
atts/
Amp
17 W
atts/
Amp
17 W
atts/
Amp
26 W
atts/
Amp
18 W
atts/
Amp
28 W
atts/
Amp
C, D, E, and F
12 W
atts/
Amp
15 W
atts/
Amp
15 W
atts/
Amp 23Watts/
Amp 19Watts/
Amp
29 W
atts/
Amp
G
15 W
atts/
Amp

Section 1
General Information
3-2
Receiving & Installation
MN718
Control Installation The
control must be securely fastened to the mounting surface. Use the four (4)
mounting holes to fasten the control to the mounting surface or enclosure.
Shock Mounting
If the control will be subjected to levels of vibration greater than 0.5G at 10 to 60Hz, the
control should be shock mounted. Excessive vibration within the control could cause
internal connections to loosen and cause component failure or electrical shock hazard.
Through the Wall MountingControl
sizes E and F are designed for panel or through the wall installation. T
o mount a
control through the wall, a Through the W
all mounting kit must be purchased. These kits
are:
Kit No. Description
KT0000A00
Size A control through the wall mounting kit.
KT0001A00
Size B control through the wall mounting kit.
V0083991
Size E control through the wall mounting kit.
V0084001
Size F control through the wall mounting kit.
Procedure:
1.
Refer to Section 7 of this manual for drawings and dimensions of the through
the wall mounting kits. Use the information contained in these drawings to
layout the appropriate size hole on your enclosure and wall.
2.
Cut the holes in your enclosure and wall.
3.
Locate and drill holes for mounting hardware as shown in the drawings.
4.
Cut foam tape and apply to perimeter of opening as shown.
5.
Secure the four (4) brackets to the exterior of the customers panel with the
hardware provided.
6.
Secure the control to the customers panel using the hardware provided.

Section 1
General Information
Receiving
& Installation 3-3
MN718
Optional Remote Keypad Installation
The keypad may be remotely mounted using the optional Baldor keypad
extension cable. The keypad assembly (white - DC00005A-01; grey - DC00005A-02)
comes complete with the screws and gasket required to mount it to an enclosure. When
the keypad is properly mounted to a NEMA T
ype 4X indoor enclosure, it retains the T
ype
4X indoor rating.
Tools Required:
•
Center punch, tap handle, screwdrivers (Phillips and straight) and crescent
wrench.
•
8-32 tap and #29 drill bit (for tapped mounting holes) or #19 drill (for clearance
mounting holes).
•1-1/4″
standard knockout punch (1-
11/16″
nominal diameter).
•R
TV sealant.
•
(4) 8-32 nuts and lock washers.
•
Extended 8-32 screws (socket fillister) are required if the mounting surface is
thicker than 12 gauge and is not tapped (clearance mounting holes).
•
Remote keypad mounting template. A tear out copy is provided at the end of
this manual for your convenience.
Mounting Instructions: For tapped mounting holes
1.
Locate a flat 4
″
wide x 5.5
″
minimum high mounting surface. Material should
be suf
ficient thickness (14 gauge minimum).
2.
Place the template on the mounting surface or mark the holes as shown.
3.
Accurately center punch the 4 mounting holes (marked A) and the large
knockout (marked B).
4.
Drill four #29 mounting holes (A). Thread each hole using an 8-32 tap.
5.
Locate the 1-
1/4″
knockout center (B) and punch using the manufacturers
instructions.
6.
Debur knockout and mounting holes making sure the panel stays clean and flat.
7.
Apply R
TV to the 4 holes marked (A).
8.
Assemble the keypad to the panel. Use 8–32 screws, nuts and lock washers.
9.
From the inside of the panel, apply R
TV over each of the four mounting screws
and nuts. Cover a
3/4″
area around each screw while making sure to completely
encapsulate the nut and washer
.
Mounting Instructions:
For clearance mounting holes
1.
Locate a flat 4
″
wide x 5.5
″
minimum high mounting surface. Material should
be suf
ficient thickness (14 gauge minimum).
2.
Place the template on the mounting surface or mark the holes as shown on the
template.
3.
Accurately center punch the 4 mounting holes (marked A) and the large
knockout (marked B).
4.
Drill four #19 clearance holes (A).
5.
Locate the 1-
1/4″
knockout center (B) and punch using the manufacturers
instructions.
6.
Debur knockout and mounting holes making sure the panel stays clean and flat.
7.
Apply R
TV to the 4 holes marked (A).
8.
Assemble the keypad to the panel. Use 8–32 screws, nuts and lock washers.
9.
From the inside of the panel, apply R
TV over each of the four mounting screws
and nuts. Cover a
3/4″
area around each screw while making sure to completely
encapsulate the nut and washer
.

Section 1
General Information
3-4
Receiving & Installation
MN718
Electrical Installation Interconnection
wiring is required between the motor control, AC power source, motor
,
host control and any operator interface stations. Use listed closed loop connectors that
are of appropriate size for wire gauge being used. Connectors are to be installed using
crimp tool specified by the manufacturer of the connector
. Only Class 1 wiring should be
used.
Baldor Series H controls feature UL approved adjustable motor overload protection
suitable for motors rated at no less than 50% of the output rating of the control. Other
governing agencies such as NEC may require separate over–current protection. The
installer of this equipment is responsible for complying with the National Electric Code
and any applicable local codes which govern such practices as wiring protection,
grounding, disconnects and other current protection.
System Grounding
Baldor Controls are designed to be powered from standard three phase lines that are
electrically symmetrical with respect to ground. System grounding is an important step in
the overall installation to prevent problems. The recommended grounding method is
shown in Figure 3-1.
Caution: Baldor recommends not using “Grounded Leg Delta” transformer
power leads that may create ground loops and degrade system
performance. Instead, we recommend using a four wire W
ye.
Figure 3-1 Recommended System Grounding
L1
AC Main
Supply
Safety
Ground
Driven Earth
Ground Rod
(Plant Ground)
Four Wire
“Wye”
L1
L2
L3
Earth
LOCAL
SHIFT
DISP
RESET
PROG
ENTER
JOG
STOP
REV
FWD
L2 L3 T1 T2 T3
Series H
Optional
Line
Reactor
Optional
Load
Reactor
Route all 4 wires L1, L2, L3 and Earth
(Ground) together in conduit or cable.
Route all 4 wires T1, T2, T3 and Motor
Ground together in conduit or cable.
Connect all wires (including motor ground)
inside the motor terminal box.
Ground
per NEC and
Local codes.
Note: Wiring shown for clarity of grounding
method only. Not representative of
actual terminal block location.

Section 1
General Information
Receiving
& Installation 3-5
MN718
Ungrounded Distribution System
With an ungrounded power distribution system it is possible to have a continuous current
path to ground through the MOV devices. T
o avoid equipment damage, an Isolation
transformer with a grounded secondary is recommended. This provides three phase AC
power that is symmetrical with respect ground.
Input Power Conditioning
Baldor controls are designed for direct connection to standard three phase lines that are
electrically symmetrical with respect to ground. Certain power line conditions must be
avoided. An AC line reactor or an isolation transformer may be required for some power
conditions.
S
Baldor Series H controls require a minimum line impedance of 3%. Refer to
“Line Impedance” for additional information.
S
If the feeder or branch circuit that provides power to the control has
permanently connected power factor correction capacitors, an input AC line
reactor or an isolation transformer must be connected between the power factor
correction capacitors and the control.
S
If the feeder or branch circuit that provides power to the control has power
factor correction capacitors that are switched on line and of
f line, the capacitors
must not be switched while the control is connected to the AC power line. If the
capacitors are switched on line while the control is still connected to the AC
power line, additional protection is required. TVSS (T
ransient V
oltage Surge
Suppressor) of the proper rating must be installed between the AC line reactor
or an isolation transformer and the AC input to the control.

Section 1
General Information
3-6
Receiving & Installation
MN718
Line Impedance
The Baldor Series 18H control requires a minimum line impedance of 3% (voltage drop
across the reactor is 3% when the control draws rated input current). If the incoming
power line has less than 3% impedance, a 3 phase line reactor can be used to provide
the needed impedance in most cases. Line reactors are optional and are available from
Baldor.
The input impedance of the power lines can be determined in two ways:
1.
Measure the line to line voltage at no load and at full rated load.
Use these measured values to calculate impedance as follows:
%Impedance+(VoltsNoLoadSpeed*VoltsFullLoadSpeed)
(VoltsNoLoadSpeed) 100
2.
Calculate the short circuit current capacity of the power line. If the short circuit
current capacity is greater than the published maximum short circuit current
ratings for the control, a line reactor should be installed.
T
wo methods of calculating short circuit current capacity are provided:
A.
Method 1
Calculate short circuit current as follows:
ISC +(KVAXFMR 1000 100)
(%ZXFMR VL*L 3
Ǹ)
Example: 50KV
A transformer with 2.75% impedance @ 460V
AC
ISC +(50 1000 100)
(2.75 460 3
Ǹ)+2282Amps
B.
Method 2
Step 1: Calculate KV
A short circuit as follows:
KVASC +(KVAXFMR)
(%ZXFMR
100 )+ǒ50
.0275Ǔ+1818.2KVA
Step 2: Calculate short circuit current as follows:
ISC +(KVASC 1000)
(VL*L 3
Ǹ)+1818.2 1000
460 3
Ǹ+2282Amps
where:
KVAXFMR=T
ransformer KV
A
Isc
=short circuit current
ZXFMR=T
ransformer Impedance
VL–L
=Input volts measured line to line

Section 1
General Information
Receiving
& Installation 3-7
MN718
Line Reactors
Three phase line reactors are available from Baldor
. The line reactor to order is based on
the *Quad Rated HP of the control. If providing your own line reactor
, use the following
formula to calculate the minimum inductance required. T
able 3-3 lists the input current
required for this calculation, for each control size.
L(VLL0.03)
(I3
377)
Where: L Minimum inductance in Henries.
VL–L Input volts measured line to line.
0.03 Desired percentage of input impedance.
I Input current rating of control.
377 Constant used with 60Hz power.
Use 314 if input power is 50Hz.
Load
Reactors
Line reactors may be used at the control output to the motor
. When used this way
, they
are called Load Reactors. Load reactors serve several functions that include:
S
Protect the control from a short circuit at the motor
.
S
Limit the rate of rise of motor surge currents.
S
Slowing the rate of change of power the control delivers to the motor
.
Load reactors should be installed as close to the control as possible. Selection should be
based on the motor nameplate FLA value.
*Quad Rated HP of the control refers to the four (4) dif
ferent HP ratings of the control that
are based on operating in Standard (2.5KHz PWM) or Quiet (8.0KHz PWM) in either
Constant T
orque or V
ariable T
orque. The ratings are provided in Section 7 of this
manual.

Section 1
General Information
3-8
Receiving & Installation
MN718
Table 3-2 Short Circuit Current Ratings
230VAC 460VAC 575VAC
Catalog Numbers Max. Line
Short Circuit
Amps
Catalog Numbers Max. Line
Short Circuit
Amps
Catalog Numbers Max. Line
Short Circuit
Amps
ZD18H201–E 250 ZD18H401–E 150 ZD18H501–E 50
ZD18H201–W 350 ZD18H401–W 200 ZD18H502–E 100
ZD18H202–E 350 ZD18H402–E 200 ZD18H503–E 150
ZD18H202–W 550 ZD18H402–W 300 ZD18H505–E 200
ZD18H203–E or W 550 ZD18H403–E or W 300 ZD18H507–E 300
ZD18H205–E 550 ZD18H405–E 300 ZD18H510–E 400
ZD18H205–W 1000 ZD18H405–W 500 ZD18H515–E, EO or ER 600
ZD18H207–E or W 1000 ZD18H407–E or W 500 ZD18H520–EO or ER 1000
ZD18H210–E 1000 ZD18H410–E 500 ZD18H525–EO or ER 1100
ZD18H210L–ER 1500 ZD18H410L–ER 800 ZD18H530–EO or ER 1500
ZD18H215–E, EO or ER 1900 ZD18H415–E, EO or ER 1000 ZD18H540–EO or ER 1800
ZD18H215L–ER 1900 ZD18H415L–ER 1000 ZD18H550–EO or ER 2200
ZD18H220–EO or ER 2400 ZD18H420–EO or ER 1200 ZD18H560–EO or ER 2700
ZD18H220L–ER 2100 ZD18H420L–ER 1200 ZD18H575–EO or ER 3300
ZD18H225–EO or ER 2800 ZD18H425–EO or ER 1400 ZD18H5100–EO or ER 4200
ZD18H225L–ER 2500 ZD18H425L–ER 1400 ZD18H5150V–EO or ER 4800
ZD18H230V–EO or ER 3600 ZD18H430V–EO or ER 1800
ZD18H230–EO or ER 3600 ZD18H430–EO or ER 1800
ZD18H230L–ER 3600 ZD18H430L–ER 1800
ZD18H240–MO or MR 4500 ZD18H440–MO or MR 2300
ZD18H240L–MR 4000 ZD18H440L–MR 2300
ZD18H250V–MO or MR 4500 ZD18H450–EO or ER 2800
ZD18H250–MO or MR 4500 ZD18H450L–ER 2800
ZD18H460–EO or ER 3500
ZD18H460V–EO or ER 3500
ZD18H460L–ER 3500
ZD18H475–EO 4300
ZD18H475L–EO 4300
ZD18H4100–EO 5500
ZD18H4150V–EO 6200
ZD18H4150–EO 8300
ZD18H4200–EO 11000
ZD18H4250–EO 13800
ZD18H4300–EO 16600
ZD18H4350–EO 19900
ZD18H4400–EO 19900
ZD18H4450–EO 25000

Section 1
General Information
Receiving
& Installation 3-9
MN718
Input Current Requirements Table 3-3 Input Current Requirements
230 VAC Control Input 460 VAC Control Input 575 VAC Control Input
230
VAC
Control
Catalog Numbers
Input
Amps
460
VAC
Control
Catalog Numbers
Input
Amps
575
VAC
Control
Catalog Numbers
Input
Amps
ZD18H201-E or W 6.8 ZD18H401-E or W 3.4 ZD18H501-E 2.7
ZD18H202-E or W 9.6 ZD18H402-E or W 4.8 ZD18H502-E 4.0
ZD18H203-E or W 15.2 ZD18H403-E or W 7.6 ZD18H503-E 6.1
ZD18H205-E 15.2 ZD18H405-E or W 11 ZD18H505-E 11
ZD18H205-W 22 ZD18H407-E 11 ZD18H507-E 11
ZD18H207-E or W 28 ZD18H407-W 14 ZD18H510-E 11
ZD18H210-E 28 ZD18H410-E 21 ZD18H515-EO or ER 22
ZD18H210L-ER 42 ZD18H410L-ER 21 ZD18H520-EO or ER 27
ZD18H215-E 42 ZD18H415-E 21 ZD18H525-EO or ER 32
ZD18H215-EO or ER 54 ZD18H415-EO or ER 27 ZD18H530-EO or ER 41
ZD18H220-EO or ER 68 ZD18H415L-ER 27 ZD18H540-EO or ER 52
ZD18H220L-ER 60 ZD18H420-E or ER 34 ZD18H550-EO or ER 62
ZD18H225-EO or ER 80 ZD18H420L-ER 30 ZD18H560-EO or ER 62
ZD18H225L-ER 75 ZD18H425-EO or ER 40 ZD18H575-EO 100
ZD18H230-EO or ER 104 ZD18H425L-ER 38 ZD18H5100-EO 125
ZD18H230V-EO or ER 104 ZD18H430-EO or ER 52 ZD18H5150V-EO 145
ZD18H230L-ER 104 ZD18H430L-ER 52
ZD18H240-MO or MR 130 ZD18H430V-EO or ER 52
ZD18H240L-MR 115 ZD18H430L-ER 52
ZD18H250-MO or MR 130 ZD18H440-EO or ER 65
ZD18H250V-MR 130 ZD18H440L-ER 60
ZD18H450-EO or ER 80
ZD18H450L-ER 80
ZD18H460-EO or ER 100
ZD18H460V-EO or ER 100
ZD18H460L-ER 100
ZD18H475-EO 125
ZD18H475L-EO 125
ZD18H4100-EO 160
ZD18H4150-EO 240
ZD18H4150V-EO 180
ZD18H4200-EO 310
ZD18H4250-EO 370
ZD18H4300-EO 420
ZD18H4350-EO 480
ZD18H4400-EO 540
ZD18H4450-EO 590
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