Lust CDA3000 Instructions for use

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CDA3000
Adaptation of the drive system
to the application
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Application Manual
Inverter drive system
to 90 kW

Overview of documentation
Application Manual CDA3000
ID no.: 0840.22B.0-00
Date: January 2000
We reserve the right to make technical changes.
Before purchase
With shipment
(depending on supply
pakkage)
F1
CDA3000 Catalogue
Selecting and ordering a
drive system
CDA3000 Operation
Manual
Operating Instructions
KEYPAD KP200 Application Manual
Quick and easy initial
commissioning
Operation via
KEYPAD KP200
Adaptation of the drive
system to the application
CANLust Communication
Module Manual
CANopen Communication
Module Manual
PROFIBUS-DP Communi-
cation Module Manual
Project planning,
installation and
commissioning of the
CDA3000 on the field bus
Project planning,
installation and
commissioning of the
CDA3000 on the field bus
Project planning,
installation and
commissioning of the
CDA3000 on the field bus
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Application Manual CDA3000
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Dear User,
This manual is aimed primarily at you as a programmer of drive and
automation solutions. It describes how you can adapt your new CDA3000
drive system optimally to your specific application. We assume that your
drive is already running – if not, you should first consult the Operation
Manual.
Don't be put off by the size of the manual: Only sections 1 to 3 contain
essential information with which you need to familiarize yourself. The
remaining sections and the appendix are provided as reference
resources: They demonstrate the full scope of functions and flexibility of
the CDA3000's software package in solving a wide variety of drive tasks.
In those sections you can concentrate on the functions relevant to your
own application, such as power failure bridging or DC braking.
Good luck, and have a nice day!
How to use
this manual
1 Safety
2 Inverter module CDA3000
Appendix: Parameter overview, Error table, Glossary
Index
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3 User interface and data structure
5 Functions and parameters
6 Control modes
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4 Preset solutions 4
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Pictograms
➢ Attention! Misoperation may result in damage to the
drive or malfunctions.
➢ Danger from electrical tension! Improper behaviour
may endanger human life.
➢ Danger from rotating parts! The drive may start run-
ning automatically.
➢ Note: Useful information.

Application Manual CDA3000
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Table of contents
1Safety
1.1 Measures for your safety ........................................1-1
1.2 Intended use ...........................................................1-2
1.3 Responsibility .........................................................1-2
2 Inverter module CDA3000
2.1 Device and terminal view .......................................2-2
2.2 Module mounting ....................................................2-4
2.3 Ambient conditions .................................................2-5
2.4 Specification of control terminals ..........................2-6
2.5 LEDs .......................................................................2-11
2.6 Isolation concept ...................................................2-12
2.7 Reset ......................................................................2-14
2.8 Loading device software .......................................2-16
3 User interface and data structure
3.1 Data structure .........................................................3-2
3.1.1 Application data sets ............................................3-4
3.1.2 User data sets ......................................................3-5
3.1.3 Characteristic data sets .......................................3-6
3.2 User levels in the parameter structure ..................3-7
3.3 Operation with KEYPAD KP200 .................................3-9
3.4 Operation with DRIVEMANAGER ..............................3-12
3.5 Commissioning ......................................................3-13
4 Preset solutions
4.1 Activating a preset ..................................................4-2
4.2 Selection of preset ..................................................4-3

Application Manual CDA3000
4.3 Traction and lifting drive ....................................... 4-7
4.3.1 DRV_1 ................................................................. 4-9
4.3.2 DRV_2 ............................................................... 4-11
4.3.3 DRV_3 ............................................................... 4-14
4.3.4 DRV_4 ............................................................... 4-17
4.3.5 DRV_5 ............................................................... 4-20
4.3.6 Comparison of parameters, traction and lifting drive .
4-23
4.4 Rotational drive ..................................................... 4-26
4.4.1 ROT_1 ............................................................... 4-28
4.4.2 ROT_2 ............................................................... 4-30
4.4.3 ROT_3 ............................................................... 4-32
4.4.4 Comparison of parameters, rotational drives ...... 4-35
4.5 Field bus operation ...............................................4-37
4.5.1 BUS_1 ............................................................... 4-39
4.5.2 BUS_2 ............................................................... 4-40
4.5.3 BUS_3 ............................................................... 4-42
4.5.4 Comparison of parameters, field bus operation ..4-44
4.6 Master/Slave operation ........................................ 4-46
4.6.1 M-S_1 ............................................................... 4-50
4.6.2 M-S_2 ............................................................... 4-52
4.6.3 M-S_3 ............................................................... 4-54
4.6.4 M-S_4 ............................................................... 4-56
4.6.5 Comparison of parameters,
Master/Slave operation ...................................... 4-58
5 Software functions
5.1 _15FC-First commissioning ................................... 5-4
5.2 Inputs and outputs ................................................5-10
5.2.1 _18IA-Analog inputs .......................................... 5-10
5.2.2 _200A-Analog output ........................................ 5-14
5.2.3 _21ID-Digital inputs ......................................... 5-17
5.2.4 _24OD-Digital outputs ....................................... 5-21
5.2.5 _25CK-Clock input/Clock output ........................ 5-24
5.2.6 _28RS-Reference structure ............................... 5-26
5.2.7 _26CL-Control location ...................................... 5-34

Application Manual CDA3000
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5.3 Protection and information ...................................5-37
5.3.1 _30OL-Frequency limitation ...............................5-37
5.3.2 _33MO-Motor protection ...................................5-39
5.3.3 Device protection ...............................................5-45
5.3.4 _34PF-Power failure bridging ............................5-47
5.3.5 _36KP-KEYPAD ...................................................5-51
5.3.6 _38TX-Device capacity utilization ......................5-53
5.3.7 _39DD-Device data ...........................................5-55
5.3.8 _VAL-Actual values ............................................5-56
5.3.9 _50WA-Warning messages ................................5-59
5.3.10 _51ER-Error messages ......................................5-62
5.4 Bus operation and option modules ......................5-65
5.4.1 _55LB-LUSTBUS ..................................................5-65
5.4.2 _57OP-Option modules ......................................5-67
5.5 Open-loop and closed-loop control ......................5-69
5.5.1 _31MB-Motor holding brake ..............................5-69
5.5.2 _32MP-MOP function ........................................5-71
5.5.3 _59DP-Driving profile generator .........................5-74
5.5.4 _27FF-Fixed frequencies ...................................5-78
5.5.5 _60TB-Driving sets ............................................5-79
5.5.6 _65CS-Characteristic data set (CDS) ..................5-82
5.5.7 _66MS-Master/Slave operation ..........................5-84
5.5.8 _67BR-DC braking .............................................5-87
5.5.9 _68HO-DC holding-on ........................................5-90
5.5.10 _80CC-Current controller ...................................5-91
5.5.11 _64CA-Current-controlled startup ......................5-93
5.5.12 _69PM-Modulation ............................................5-98
5.5.13 _84MD-Motor data ..........................................5-101
6 Control modes
6.1 Voltage Frequency Control (VFC) ............................6-4
6.1.1 _70VF-Voltage Frequency Control ........................6-7
6.1.2 _74IR-IxR load compensation ............................6-12
6.1.3 _75SL-Slip compensation ..................................6-14
6.1.4 _76CI-Current injection ......................................6-16
6.1.5 _77MP-Magnetization ........................................6-18

Application Manual CDA3000
6.2 Sensorless Flux Control (SFC) ..............................6-20
6.2.1 _78SS-Speed controller SFC ............................. 6-25
6.2.2 _80CC-Current controller .................................. 6-27
6.2.3 Tips and optimization aids for control engineers 6-28
6.3 Field-Oriented Regulation (FOR) ..........................6-38
6.3.1 _79EN-Encoder evaluation ................................ 6-41
6.3.2 _81SC-Speed controller FOR ............................. 6-43
6.3.3 _80CC-Current controller ................................... 6-45
A Overview of parameters
B Error messages
C Index

Application Manual CDA3000 1-1
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1Safety
1.1 Measures for
your safety
The CDA3000 inverter drives are quick and safe to handle. For your own
safety and for the safe functioning of your device, please be sure to
observe the following points:
Read the Operation Manual first!
• Follow the safety instructions!
Electric drives are dangerous:
• Electrical voltages > 230 V/460 V: Dangerously high
voltages may still be present 10 minutes after the power is
cut, so always make sure the system is no longer live!
• Rotating parts
• Hot surfaces
Your qualification:
• In order to prevent personal injury and damage to pro-
perty, only personnel with electrical engineering qualifica-
tions may work on the device.
• The qualified personnel must familiarize themselves with
the Operation Manual (refer to IEC364, DIN VDE0100).
• Knowledge of national accident prevention regulations
(e.g. VBG 4 in Germany, regulations laid down by the
employers' liability insurance associations) is essential.
During installation observe the following instructions:
• Always comply with the connection conditions and
technical specifications.
• Comply with the standards for electrical installations,
such as regarding wire cross-section, grounding lead and
ground connections.
• Do not touch electronic components and contacts
(electrostatic discharge may destroy components).

1-2
1 Safety
1.2 Intended use Inverter drives are components that are intended for installation in electri-
cal systems or machines. The inverter may not be commissioned (i.e. it
may not be put to its intended use) until it has been established that the
machine as a unit complies with the provisions of the EC Machinery
Directive (89/392/EEC). EN 60204 (Safety of machines) must be
observed.
If the frequency inverter is used for special applications (e.g. in areas
subject to explosion hazard), the required standards and regulations
(e.g. EN 50014, “General provisions” and EN 50018 “Flameproof enclo-
sure”) must always be observed.
Repairs may only be carried out by authorized repair workshops.
Unauthorized opening and incorrect intervention could lead to physical
injury or material damage. The warranty provided by LUST would thereby
be rendered void.
1.3 Responsibility Electronic devices are fundamentally not fail-safe. The company setting
up and/or operating the machine or plant is itself responsible for ensuring
that the drive is rendered safe if the device fails.
EN 60204-1/DIN VDE 0113 “Safety of machines”, in the section on “Elec-
trical equipment of machines”, stipulates safety requirements for electrical
controls. The requirements are intended to protect the safety of personnel
and machines and to maintain the function capability of the machine or
plant, and must be observed.
The function of an emergency off system does not necessarily have to cut
the power supply to the drive. To protect against danger, it may be more
beneficial to maintain individual drives in operation or to initiate specific
safety sequences. Execution of the emergency off measure is assessed
by means of a risk analysis of the machine or plant, including the electri-
cal equipment to EN 1050, and is determined with selection of the circuit
category in accordance with prEN 954 “Safety of machines – Safety-rela-
ted parts of controls”.
The CDA3000 conforms to the Low Voltage Directive
(73/23/EEC).
EMC The following generic standards are complied with in applica-
tion of the installation instructions:
• EN 50081-1 and EN 50081-2 (line-borne and radiated
interference emission)
• IEC 1000-4-2 to 5 / EN61000-4-2 to 5 (Interference
immunity of the inverter module)