Lubing Pad-Climate-System User manual

Climate

Systems

Assembly instruction and

operating manual

PAD-climate-system

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Spare part list

Floor watering system

Manufacturer’s data

Manufacturer:

LUBING Maschinenfabrik GmbH & Co. KG Am Kampe 60

49406 Barnstorf / GERMANY

Tel.: +49 (0) 5442 / 9879 - 0

Fax: +49 (0) 5442 / 9879 - 33

e-mail: [email protected]

Sito web: www.lubing.de

Service:

LUBING SYSTEM S.r.l.

Via Marco Polo, 33 (Z.I.) 35011 Campodarsego (PD) / ITALY

Tel.: +39 049 9202290

Fax: +39 049 9201234

Document data

File name: 0948_Climate systems - PAD-climate-system

Version: 4.0

Last modied: June 2020

Dear Reader,

Permanent development of our products and innovative new designs mean that our assembly and operating

instructions as well as spare parts sheets are regularly updated. If you have any queries, please contact us or your

LUBING dealer.

Current status online at: www.lubingsystem.com

Version Date Changes

2.2.1 22.01.2018 Table “Technical data pump type 4/type 11” replaced

3.0 13.03.2018 Various changes

4.0 June 2020 General revision, various changes

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Spare part list

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TABLE OF CONTENTS

1. INTRODUCTION...............................................................................................................................6

1.1 Short description LUBING Pad-climate-system.................................................................................6

1.2 Preface for the manual....................................................................................................................6

2. GENERAL INFORMATION.................................................................................................................6

2.1 Warnings and symbols...................................................................................................................6

2.2 Intended use.................................................................................................................................7

2.3 General safety directives - purpose..................................................................................................7

2.4 Obligations...................................................................................................................................7

2.5 Warranty and liability......................................................................................................................7

2.5 Electrical system............................................................................................................................8

3. ASSEMBLY.......................................................................................................................................8

3.1 Assembly information.....................................................................................................................8

3.2 Installation position in the building....................................................................................................8

3.3 Preparation of the attachment opening.............................................................................................8

3.4 Assembly instructions....................................................................................................................9

3.5 Recommended tools......................................................................................................................9

3.6 Installation procedure.....................................................................................................................9

3.6.1 Installation of the pipe, bottom, and baracket holders................................................................9

3.6.2 Assembly of the supply unit and holder for the water trough.......................................................9

3.6.3 Assembly of the pipe holders................................................................................................10

3.6.4 Glue connection..................................................................................................................11

3.6.4.1 Preparation of the parts...........................................................................................11

3.6.4.2 Pre-treatment of the adhesive surfaces......................................................................11

3.6.4.3 Processing.............................................................................................................11

3.6.4.4 Waiting times/pressure test......................................................................................11

3.6.4.5 Installation notes about Tangit...................................................................................12

3.6.4.6 Disposal.................................................................................................................12

3.6.4.7 Glue instructions.....................................................................................................12

3.6.5 Bonding of the water trough.................................................................................................13

3.6.6 Assembly of the pipe holders................................................................................................13

3.6.7 Assembly of the riser...........................................................................................................13

3.6.8 Assembly and alignment of the spraying pipe.........................................................................14

3.6.9 Installation of the guide rail...................................................................................................14

3.6.10 Coupling for deector.........................................................................................................14

3.6.11 Covers of the water trough..................................................................................................16

3.6.12 End cover.........................................................................................................................17

3.6.13 End cover of deector.........................................................................................................17

3.6.14 Insertion of the pads..........................................................................................................17

3.6.15 Splash protection...............................................................................................................18

3.6.16 Insertion of the pads...........................................................................................................19

3.6.17 Opening of the guide rail.....................................................................................................19

3.7 Instructions for the bleed-off function..............................................................................................19

3.7.1 End cover with overow.......................................................................................................20

4. OPERATING INSTRUCTIONS..........................................................................................................20

4.1 Concept of evaporation cooling.....................................................................................................20

4.2 Initial commissioning....................................................................................................................20

4.3 Operation of the system................................................................................................................21

4.4 Notices on national/international regulations.....................................................................................22

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Spare part list

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4.5 Troubleshooting...............................................................................................................................22

5. TECHNICAL PUMP DATA................................................................................................................23

5.1 Type 4/type 11............................................................................................................................23

5.2 Type 25......................................................................................................................................25

6. NOTE..............................................................................................................................................28

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Spare part list

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1. INTRODUCTION

1.1 Short description LUBING Pad-climate-system

The LUBING Pad-climate-system is a cooling and humidifying system for agricultural buildings for animal breeding

and for industrial complexes.

The system essentially comprises a pump that pumps water into a spraying pipe. Water is sprinkled against a

deector at certain distances. This leads to optimal water distribution across the pads. The water ows through

the pads in cascades, with part of the water evaporating. The excess water collects in the water trough and is

recirculated by a pump. A oat valve keeps the water level even.

1.2 Preface for the manual

This manual facilitates use of the Pad-climate-system and indicates the intended use of the system. The manual

contains important notes for safe, proper and economic operation of the system. Your attention will help avoid

dangers and reduce repair costs and downtimes while increasing reliability and the service life of the system. The

manual should be supplemented by the applicable national provisions on accident prevention and environmental

protection. The manual is part of the pad climate system. It must be kept accessible throughout the service life of

the pad climate system and must remain with the system even if the system is sold.

The manual must be read and used by everyone who works on the system or installs the system, e.g. at:

– operation, including preparation, troubleshooting in the course of work, cleaning, care, disposal of operating

and auxiliary substances,

– maintenance (servicing, inspection, repair) and/or

– deactivation.

The manual is part of the pad climate system. It must be kept accessible throughout the service life of the pad

climate system and must remain with the system even if the system is sold.

In addition to the manual, the statutory provisions on accident prevention in the country of use and at the location

of use, as well as the accepted technical provisions for safety and professional processing shall apply.

2. GENERAL INFORMATION

2.1 Warnings and symbols

The present instructions use the following symbols:

DANGER!

Warning of electrical hazard!

Warns of dangerous electrical current.

DANGER!

Warns of cold.

DANGER!

Warns of corrosive substances.

DANGER!

Warns of general danger.

DANGER!

Warns of ammable substances.

WARNING

Substances detrimental to health.

WARNING

This warning indicates a hazard which, unless avoided, could involve a low risk of material damage.

NOTE

Mandatory sign indicating protective gloves.

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Spare part list

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2.2 Intended use

The LUBING Pad-climate-system is only intended for cooling stables.

Any other use is deemed non-intended. The manufacturer shall not be liable for any damage. This danger shall be

assumed by the user alone.

Indicate use shall also include that:

– All information in the operating manual is read and,

– All service and maintenance work are to be performed as required.

LUBING pad air conditioning systems must only be operated, serviced and used by personnel familiar with such

measures and dangers.

2.3 General safety directives - purpose

This operating manual contains the most important information for safe operation of the pad air conditioning

system.

Check that the safety and functional equipment works safely and correctly:

– Previous commissioning,

– At the corresponding intervals,

– After conversion or maintenance.

Also observe the specications provided by the water and power supply companies.

The system is intended for cooling/air conditioning only. Any other use, e.g. pumping other liquids than water, is

deemed non-intended. The manufacturer/supplier shall not be responsible for any damage resulting from this. This

risk shall be borne by the user alone.

Proper use shall also include the manual and compliance with the inspection and maintenance provisions.

2.4 Obligations

Knowledge of the basic safety and safety directives shall be a basic requirement for safe handling and smooth

operation of this pad air conditioning system. This operating manual and specically the safety notes must be

observed by all persons working on the pad air conditioning system. Additionally, all provision and directives on

accident prevention and for the respective site must be observed.

The Pad Climate System must only be used when it is in an impeccable technical condition. Any problems that

may impair safety must be removed without delay.

Organizational measures:

– All parts and devices must be reviewed at regular intervals.

2.5 Warranty and liability

Generally, LUBING “general and delivery terms” shall apply.

Warranty and liability claims in case of injury and property damage shall be excluded if they are due to one or

several of the following causes:

– Non-intended use of the pad air conditioning system,

– Improper assembly, commissioning, operation and service of the system,

– Operation of the system in spite of defective safety equipment or safety and protective equipment that is

defective or not functional,

DANGER!

The relevant provisions on accident prevention and any other generally accepted technical safety and

health provisions for the workplace must be observed.

WARNING

Information in the operating instructions must be observed.

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– Non-observation of the information in the operating manual regarding transport, storage, assembly,

commissioning, operation, service and equipment of the system,

– Independent structural changes to the system,

– Defective monitoring of wear parts,

– Incorrectly performed repairs,

– Disaster due to foreign bodies and force majeure.

2.5 Electrical system

Any tasks exceeding the scope of system maintenance must only be performed by qualied staff.

Turn off the power supply and secure it against reactivation when work on the device is to be performed. Check

electrical cables for visible damage before commissioning. Replace any damaged cables before taking the device

into operation. Damaged or destroyed plug-in units must be replaced by a qualied electrician. Do not pull any

plugs from the sockets by pulling the cable. Covering electrical parts may cause high temperatures that in turn may

destroy the equipment and cause res.

3. ASSEMBLY

3.1 Assembly information

Please read the following pages with care. The instructions in this manual shall apply to various Pad-climate-

system designs. For this reason, please select and use the sections that apply to you.

When using this manual for LUBING standard versions, please observe any changes to and/or deviations from the

scope of delivery.

3.2 Installation position in the building

The pad surface design should be designed based on the maximal required cooling. The system should be

attached to the building in order to best avoid detriments air swirls or air leaks. Additionally, the resulting air speed

should not exceed the comfort level for the animals kept.

3.3 Preparation of the attachment opening

The attachment opening should have a height of:

PAD HEIGHT (max. 2500 mm) – 77 mm

and a length of:

PAD LENGHT - 60 mm (e.g.: pad length 24000 mm opening = 23940 mm)

DANGER!

Warning of electrical hazard!

Always interrupt power supply before performing any work on the electrical system.

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Spare part list

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3.4 Assembly instructions

Use the table of contents to nd the desired assembly section.

The assembly section describes the individual work steps in the

assembly order. Individual components are applied with item

numbers in the drawings.

3.5 Recommended tools

Find a list of tools below that are needed to install your LUBING

pad air conditioning system.

– measuring tape,

– hand saw,

– chalk line/cord,

– jig saw or circular saw,

– spirit level,

– cordless screwdriver,

– socket wrench (for clamps),

– ladder/stilts,

– cutter knife.

3.6 Installation procedure

The opening in the stable should have a wood frame of waterproof

wood.

For systems <12 m/40 ft. in length, the supply unit may be placed

at the end of the system. For longer system and generally, the

supply unit should always be positioned at the center of the

frame.

3.6.1 Installation of the pipe, bottom,

and bracket holders

Start assembly from the center. Mark the center with a line at

the upper and lower section. You can nd the holder positioning

points in the following gures.

3.6.2 Assembly of the supply unit and holder for the water trough

Start assembly by installing the supply unit. The supply unit should always be placed at the center of the entire

frame if possible. The impact edge of the plastic housing should be precisely centered on the frame. For positioning

of the bracket holders, see illustration below.

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Spare part list

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3.6.3 Assembly of the pipe holders

Measure and mark the distance for the upper holder above the supply unit. Measure and mark the distance for

the upper holder at the end. Then mark the horizontal connection between these points with a chalk line. Atta-

ch the upper holders at a distance of max. 75 cm (30 in). The distance from the end should be 37.5 cm (15 in).

Attach every upper holder with two screws and washers.

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Lubing Pad-Climate-System User manual

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