Ludwig Pani BP 1,2/HMI Instruction Manual

LUDWIG PANI
COMPANY FOR STAGE LIGHTING & PROJECTION
Stage Projector BP 1,2/HMI
User Handbook
April 1995
Type:............................BP 1,2/HMI - Set
Order Code: ................22201
A-1070 WIEN, KANDLGASSE 23 Tel. [phone]∗FAX [phone]

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CONTENTS
Page
1) Dimension Drawing: Projector + Ballast...................................... 2
2) Projector ....................................................................................... 3
2.1) Position Drawing: Projector
(Legend for 2.1)..................................................................... 3
3) Ballast ........................................................................................... 3
3.1) Position Drawing: Ballast
(Legend for 3.1)..................................................................... 4
3.2) Ballast Control Panel ............................................................ 5
4) Assembly ...................................................................................... 6
4.1) Mechanical Assembly............................................................ 6
4.2) Electrical Connection............................................................. 6
5) Operational Recommendations.................................................. 7
5.1) HMI Lamp Installation............................................................ 7
5.2) Lamp Adjustment................................................................... 9
6) Position Drawing: Condenser System
(Legend for 6)................................................................................ 10
7) Objective...................................................................................... 11
7.1) Universal Front Condenser Lens.......................................... 11
7.2) Projection Objective Lenses................................................. 11
7.3) Effects and Vario-Objective Lenses...................................... 11
8) Projection Diagram ..................................................................... 12
9) Slide Material............................................................................... 13
10) Electrical Schematic .................................................................. 14
11) Basic Unit as Delivered .............................................................. 15
12) Accessories................................................................................. 15
13) General; Technical Data............................................................. 16
14) Spare Parts.................................................................................. 17

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1) Dimension Drawing:
Projector
standing
Projector
hanging
Ballast
Type: BC 1200/ E/ A/ J
Vorschaltgerät für:
Ballast fo r:

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2) Projector
2.1) Position Drawing: Projector
Legend
(1) Slide Carrier
(2) Opening for Slides 18x 18cm
(3) Ball Grip for Slide Carrier
(4) Slide Carrier Locking Pin
(5) Clamping Lever for Rotatable Slide Carrier Support
(6) Objective Lens Support Bolts with Wing Nuts
(7) Upper Housing Cover
(8) Upper Housing Cover Lock
(9) Rear Housing Cover
(10) Rear Housing Cover Lock
(11) Elapsed Hour Counter
(12) Slide Ventilator Fan
(13) Mounting Yoke
(14) Main Locking Grip for Vertical Positioning of Projector (Both Sides)
(15) Telescopic Bar
(16) Locking Grip for Vertical Position at Telescopic Bar (Both Sides)
(17) Positioning of the Control Box G405/..

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3) Ballast
3.1) Position Drawing - Ballast
Legend
(1) Power Indicator
(2) ”ON” Push-button
(3) ”OFF” Push-button
(4) Remote Mode Switch (Remote Ignition)
(5) Main Circuit Breaker
(6) Ground Test Push-button
(7) Low Noise Switch
(8) Jack for Connecting Cable
(9) Voltage and Frequency Selector on Ballast
(10) Ground Indicator Lamp
(11) Main Connection Cable
Vorschaltgerät für:
Ballast for:
3
14 210 11
6
78 5
9

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3.2) Ballast Control Panel (See 3.1)
(1) Power Indicator Lamp
This lamp is illuminated when power is connected to the ballast.
(2) "ON" - Push-button (Green)
When the "ON" - Push-button is momentarily pressed the start cycle is
activated. The igniter circuit is closed and high voltage is applied to start the
HMI lamp.
(3) "OFF" - Push-button (Red)
Pressing the "OFF" - Push-button interrupts lamp supply voltage. It is
recommended that the unit be allowed to cool for one minute before re-
ignition.
ATTENTION: Due to the switching functions re-ignition within 10 seconds
of shut down is not possible.
(4) Remote Switch
Rotation of the "ON" - Push-button 90° Clockwise (Remote Mode Position)
allows the unit to be automatically ignited when power is applied.
(5) Main Circuit Breaker
Main Protection 2 - Pole
(6) Ground Test Push-button
Pressing the Ground Test Push-button illuminates the adjacent indicator
lamp. This verifies correct polarity and ground connection.
(7) Low Noise Switch
In the low noise mode it is possible to silence the sound of the igniter
during ignition.
(9) Voltage- and Frequency Selection
With the Voltage Selector Switch the voltages and frequencies of
240V/50Hz, 220V/50Hz and 220V/60Hz may be selected by rotating
the switch to the appropriate position.
(10) Ground Indicator Lamp
(See No. 6)
(11) Main Power Cable
3x2,5 square millimeters, two meters long with Schuko Connector.
FOR POSITION NUMBERS SEE PAGE 4

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4) Assembly
4.1) Mechanical Assembly
The aluminum housing is supported in a stable, support yoke (stirrup) (13) on either
side with adjustable telescoping rails (15). The Slide Stage with slide carrier may be
rotated 90° by loosening the clamping lever (5) on the upper side of the housing. The
18x 18cm slide may be exactly positioned by turning the adjustment screw on the slide
carrier. The slide carrier (1) is held into exact position by means of spring loaded
locking pin. By lifting the ball knob (4), the slide may be freely moved into a new slide
position where it locks into position automatically.
FOR POSITION NUMBERS SEE PAGE 5
4.2) Electrical Connection
(See Electrical Schematic 61- 14- 01)
The HMI Stage Projector BP 1,2/HMI is operated with the Ballast BC 1200/E
(Type: D 1015) 1200W 220/240V 50Hz.
Main Power Cable 3 x 2,5mm square x 2 meter long with Schuko connector.
Connecting Cable between Ballast and BP 1,2/HMI: 7x 1,5mm square x 3 meter long
with connectors. (Type: H 512).

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5) Operational Recommendations
5.1) HMI Lamp Installation
For proper operation of the projector, a double ended HMI - lamp 1200 W is required.
Order Code: 37201
Disconnect projector from power source. Unlatch the fastener (10) on the upper side of
the rear housing cover with a screwdriver. Swing the housing cover open and down. A
built in safety switch prevents accidental ignition of the unit while the cover is open.
FOR POSITION NUMBERS SEE PAGE 3
Fig. 1:
Tilt back the floating part of the lamp base.

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Fig. 2:
Slide the 1200W/HMI lamp first to the right into the base. Then lay the lamp into the left
side of the base.
ATTENTION: Do not touch the quartz glass of the lamp envelope with fingers.
Fig. 3:
Attach the right cable terminal and clamp tightly with the supplied milled nuts. Then
attach the left one as shown below through the floating lamp base.

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5.2) Lamp Adjustment
Each projector is carefully adjusted at the factory (Lamp Base, Reflector, Condenser
System). With the production tolerances of the HMI lamp, adjustment should be seldom
necessary. Should the lamp become misaligned after lamp replacement, it may be
adjusted from outside the projector with the three hex head cap screws on the lower
side of the housing (Allen Wrench provided 3).
1 and 2.....................for left and right adjustment
3...............................for adjustment along the optical axis

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6) Position Drawing
Condenser System BP 1,2/HMI
Legend
Type Order Code:
(1) Xenon-Spherical Mirror Ø 112 mm Sp Ku 83
(2) HMI - Lamp 1200 W /220 V-GS H 1122 37201
(3) First Condenser Lens Ø 160 mm PC Durch. 160/200H
(4) UV - Filter 160 x 160 x 4mm Type GG 395
(5) Middle Condenser Lens Ø 200 mm PC Durch. 200/340H
(6) Front Condenser Lens Ø 200 mm PC Durch. 200/440

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7) Objective
7.1) Universal Front Condenser Lens
The BP 1,2/ HMI is equipped with a universal front condenser lens for objective lenses
with focal lengths from 11 cm to 60 cm.
Universal Front Condenser Lens Type:G 305 Order Code: 12401
7.2) Projection Objective Lenses
Optional projection objective lenses (focal lengths from f= 11 to 60 cm (and ZOOM
objective 25- 60 cm) are mounted on the four support bolts on the front of the projector.
Each lens is fixed in place by four wing nuts. The focal length (f=) depends upon the
projection distance and desired picture size. This is illustrated further with the aid of the
projection diagram. Focus is achieved by sliding the objective lens forward or back
along the optical axis. The focus position is fixed in place by two milled nuts located on
either side of each objective lens.
7.3) Effects- and Vario - Objective Lenses
To complete the system of projection objective lenses, effects and vario-objective
lenses are available. Effects Lenses (focal lengths of f=80/100mm, 150mm, 180mm,
250mm and 310mm) provide a strong light output with good color correction, and may
be used where an increase in depth or specific distortions are desired.
With the aid of the vario-objective lenses (focal lengths of f=20-40cm and f=30-60cm) it
is possible to enlarge or reduce images at different speeds. For example in touring
theater where image sizes and projection distances vary.

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8) Projection Diagram for O= 17cm
calculating formulas
F ... focal length of projection lens
B ... width of the image
D ... projection distance (measured from the middle of the objective lens)
O ... object size (i.e. the used slide format)
used slide format (O)= 17cm for glass slides
15,5cm for filmholder
11cm
13,5cm
18cm
22cm
25cm
27cm
33cm
40cm
50cm
60cm
80cm
125cm
projectiondistanceMETER
100
90
80
70
60
50
40
30
20
10
width of projection METER
30252015105
focallength
F

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9) Slide (Transparency) Material
On the basis of the ever increasing number of available film materials, we do not make
any special recommendation, but we will mention our good experience with Agfa Clear/
Agfa, Kodak Overheas/ Kodak and Ciba Chrome Transparent/ Ilford. We can suggest
however that only professional photo labs who will care for your work. Not only in which
development process is used but also the Quality. Photographic transparencies should
not be mounted between glass. The heat build-up will be such that the slides will be
destroyed. Necessary cooling of photographic transparencies can only be guaranteed
when using Special Slide Frames (Order code: 12802 for 18x18cm and Order code: G
708 for 24x24cm). For simple and fast mounting in these frames we recommend the
use of the Special Slide Punching Machine (Order code: 12801 for 18x18cm).
With hand painted slides, two glass plates are required such that the hand painted side
is protected by a cover glass. An air gap of 1 mm is achieved by placing 4 cardboard
strips between the plates at the corners. The assembly is held together with two strips
of tape as shown below.

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10) Electrical Schematic

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11) Unit as Delivered
1 HMI - STAGE PROJECTOR BP 1,2 kW
including universal front condenser lens slide carrier, adjustable slide mask, test slide 18 x 18 cm.
1 Ballast 1200 W, 220/ 240V - 50Hz
with 2 meter main cable with Schuko connector and 3 meter ballast cable with connectors.
1 HMI - Lamp 1200W/220V - GS Type: H 122, Order Code:3720
1 Raster Block, Type: G 1583
1 ”Null” - Slide (for protection of dimming shutter), Type: G 1581
1 User Handbook
1 Pani ”Effects Brochure”
12) Accessories
Description Order Code
Universal Front Condenser Lens G 305
HMI - Lamp 1200W/220V H1122
Dimming Shutter /II with electronic control for gray scale
plates 18x18cm including control box and interchangeable
extension rails for objective lenses f=11 - 27cm, 33 - 40cm, 50cm,
60cm, 80cm and 125cm G 405/II
Dimming Shutter / PCS with processor control for
gray scale plates 20,5x22cm including control box
120/220 V 50 Hz. external control 0 to +/-10 VDC
and 120 / 220VAC phase clipped dimmer voltage,
Dampening for smoothing of 8 bit control voltage steps,
selectable light linearity. G 405/PCS
Interchangeable extension rails for objective lenses
f=11 - 27cm G 405/27
Interchangeable extension rails for objectives
f=33, 40, 80 and 125 cm G 405/40
Interchangeable extension rails for objective f=50 G 405/50
Interchangeable extension rails for objective f=60 G 405/60
Special Film Frame 18x18cm for photographic
transparencies G 508
Tempered Glass Plate 18x18cm G 502
Test slide with raster grid on tempered glass 18x18cm G 506
Test slide with raster grid on film 18x18cm G 509
Motor Drive for Slide Carrier G 520/18
Automatic Slide Carrier 15 Random Access AMD - 15
High Performance Projection Objective Lens f=11cm/1:1,8 G 903/II
High Performance Projection Objective Lens f=13,5cm/1:1,8 G 904/II
High Performance Projection Objective Lens f=18cm/1:2,6 G 918/II
Projection Objective Lens f=22cm/1:2,8 G 907
Projection Objective Lens f=27cm/1:3 G 908
Projection Objective Lens f=33cm/1:3,5 G 909

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Description Order Code
Projection Objective Lens f=40cm/1:4 G 910/II
Projection Objective Lens f=50cm/1:4,5 G 911/II
Projection Objective Lens f=60cm/1:3,8 G 912
Projection Objective Lens f=80cm/1:4,5 G 913
Projection Objective Lens f=125cm/1:7,6 G 914
ZOOM Projection Objective 25 - 60 cm / 1: 2,7 - 3,9
without motor drive 12433
Effect Objective Lens f=85/100 mm G951
Effect Objective Lens f=110 mm Wide Angle G952
Effect Objective Lens f=150 mm G953
Effect Objective Lens f=180 mm G954
Effect Objective Lens f=250 mm G957
Effect Objective Lens f=310 mm G958
Effect Vario Objective f=20-40 cm motorized
with control box 220 V G 915
Effect Vario Objective f=30-60 cm manual G 916
13) General Technical Data
Tilt Angle Range of Projector:
12°down
35°up
Protection Class: IP 20
Max. Operating Temp. 30°C
Weight: Unpacked Packed
Projector 37 kg 45.7 kg
Ballast: 19 kg 21 kg
Carton Dimensions:
Projector: 60 x 47 x 72cm
0,20 cubic meters
Ballast: 29 x 21 x 41cm
0,03 cubic meters
Ballast:
Source Voltage: 220/240 V 50Hz.
Current: 7 A
Circuit Protection Required: 20 A
Lamp Data:
Performance 1200 W
Rated Life 750 Hours
Color Temperature 5600°K
Total Light Flux 110 000 lumens
Lamp Voltage 100 V
Lamp Current 13.8 A
Lamp Base SFc15,5
Ignition Voltage 50 kV

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14) Spare Parts
BP 1,2/HMI Main Assy. No.: 56-
Description Order Code Qty./Unit
Housing Main Assy. No.: 56- 01
Cooling Fins 5302 1
Holding Plate for Ventilator 68- 36- 1
Rear Section Housing Main Assy. No.: 56- 02-
Reflector Adjustment Screws 56- 01- 13 3
Ball Nuts 56- 01- 31 3
Lamp Adjustment Springs 56- 01- 19 1
Floating Lamp Support 61- 11- 05 1
Fixed Lamp Support 61- 11- 06 1
Terminal Block for Lamp 61- 11- 08 1
Lamp Support Case (Right) 61- 11- 09 2
Case Clamp 61- 11- 11 1
Wood Grip PN 10108 1
Reflector Ø 112 Sp Ku. 83 1
Overlay 12232 vern. 1
Ventilator QLZ 06/0018- A17- 2513- 15 dg 1
Reflector Retainer Springs 56- 01- 30 1
Igniter Housing Main Assy. No: 56- 03-
Igniter AD 1550/A 1
Elapsed Hour Counter A 1900 00005 AO 220V 50 Hz.1
Connector 31. 11. 000 3
Igniter Cables 2xI=390mm Type P 26 931 1x4 squared 1
Annex Housing HB 6. AG- LB 42. 50. 06. 00 1
Pin Insert HB 6. Sti. S 42. 10. 06. 00 1
Yoke (Stirrup) Main Assy. No.: 56- 04-
Yoke 56- 01- 23/a 1
Base 56- 01- 28 1
Telescoping Adjustment consisting of:
Clamping Piece 5351 2
Guides 5352 2
Spacers 5306 2ea
Cross Grip Bolt GN 6335. 4- SK- 32- M6- 10 2
Three Star Grip GN 5340- 100- M8- E 2

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Description Order Code Qty./Unit
Ventilator Housing Main Assy. No.: 56- 05-
Housing: Ventilator 56- 05- 14 1
Cover 56- 05- 15 1
Glide Piece for Telescoping Adjustment 56- 01- 27 2
Ventilator QLZ 06/ 1800- A18- 2513- 16dg 1
Wing Nuts M 8 DIN 415 4
Optical Materials Main Assy. No.: 56- 06-
Plano Convex Lens (Lamp Side) Ø 160 mm, f=200mm 1
Plano Convex Lens (Middle Lens) Ø 200 mm, f=340mm 1
Plano Convex Lens (Front Lens) Ø 200 mm, f=440mm 1
UV Filter Type GG 395 160 x 160 x 4 mm1
Electro-Mech. Parts Main Assy. No.: 56- 07-
Connecting Cable 3m complete without Connector
Connecting Cable Ölflexkabel 7x 1,5 2 Nummernk.1
Connector Housing HB. 6. StS. 1. 13 42. 32. 06. 03 1
Case Insert HB. 6. Bu. S 42.20. 06.00 1
Bushing SH. 13,5 52.00. 08. 60 1
Rubber Sleeve SNR 13/13 52.00. 20. 30 1
Connector for Cable with IREM Ballast
Connector with Strain Relief M 16 S 1401. 0396 674 1
Pin Support E 2- 6 St+PE 1401. 0432 714 1
Contact Pins 1, 58 C 1,5 1440. 0319. 804 6
Contact Case CB1,58C1,5 1440. 0319. 564 1
Spout (Tülle) T 1- 12/13 1441. 0388 491 1

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Ballast BC 1200/ E
Ref. Description
Order Code Qty./Unit
1 Housing 71111506 1
2 Capacitor box 71104762 1
3 Bottom 71115310 1
4 Front Panel 71011955 1
5 Connector Plate 81014176 1
7 Cable Clamp 87534075 1
8 Input Cable 93643016 1
9 Terminal board 84620063 1
11 Power relay 88445000 1
12 Magnetotherminal Protection 88502120 1
13 Earth terminal 84610156 1
15 Resistor 88205275 1
16 Capacitors 88320030 5
17 Reactor 63090151 1
18 Controls Pb Ass'y 78800550 1
20 Slide Switch 88901500 1
21 Female Output connector Ass'y 79000172 1
22 Magnetothermal Protection Frame 87435204 1
23 Frame for Pushbuttons 74140003 1
25 Voltage selector switch 88430120 1
27 Voltage Selector Knob 87444277 1
29 Shock absorber H 25 88941400 2
30 Shock absorber H 15 88941401 4
31 Feet 87330020 4