Lumberjack RT1500 User manual

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SAFETY AND OPERATING MANUAL
BENCH TOP ROUTER TABLE WITH
INTEGRATED ROUTER RT1500
ORIGINAL INSTRUCTIONS
RT1500
Version 2019.1.23

TABLE OF CONTENTS
Welcome to Lumberjack!
Dear customer, Congratulations on your purchase. Before using the
Product for the first time please be sure to read these instructions for use.
They provide you with all information necessary for using the product safely and to
ensure its long service life.
Closely observe all safety information in these instructions!
General Power Tool Safety Warnings………………………………….…......01
Symbols & Cable Rating Chart ……….……………………………………………05
Machine Details and Product features……….…………………………….….06
Assembly……………………………………………………………………………………..07
Operation…………………………………………………………………………………….10
Maintenance and Service…………………………………………………………….12
Lumberjack Guarantee…………………………………………………………………13
Declaration of conformity……………………………………………………………15
Parts list……………………………………………………………………………………...16
Parts Diagram………………………………………………………………………………21
RT1500

RT1500 01
GENERAL POWER TOOL SAFETY WARNINGS
WARNING Read all safety warnings and
all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for
future reference. The term "power tool" in
the warnings refers to your electric (corded)
power tool or battery-operated (cordless) power
tool.
1. Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with grounded power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with grounded surfaces,
such as pipes, radiators, ranges and
refrigerators.There is an increased risk of
electric shock if your body is grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk
of electric shock.
3. Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power
tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off position before connecting to
power source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.

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e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and
any other condition that may affect the power
tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused
by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the work
to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
5. Service
a) Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
b) If the replacement of the supply cord is
necessary, this has to be done by the
manufacturer or its agent in order to avoid a
safety hazard.
GENERAL POWER TOOL SAFETY WARNINGS

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GENERAL POWER TOOL SAFETY WARNINGS
7. Additional Safety and working
Instructions
7.1. Dust from materials such as lead-containing
coatings, some wood types, minerals and metals
can be harmful to one’s health and cause
allergic reactions, leading to respiratory
infections and/or cancer. Materials containing
asbestos may only be worked by specialists.
Observe the relevant regulations in your country
for the materials to be worked.
7.2. Prevent dust accumulation at the
workplace. Dust can easily ignite.
8. Additional Safety Warnings for
Router Tables
8.1 Read and understand table and router
manual and accessory warnings. Failure
to follow all instructions and warnings
may result in serious personal injury.
8.2 Fully assemble and tighten all
fasteners required for this table and for
mounting the router to the plate. Do not
use the router table until all assembly
and installation steps have been
completed.
Use the correct table rings in relation to
the size of the cutter block.
Check the table and the router to make
sure fasteners are still tight before each
use. A loose table is unstable and may shift in
use.
8.3 Make certain the router is not plugged
into a power outlet when installing into
the table, removing from table, making
adjustments or changing accessories.
Router could accidentally start.
8.4 Do not plug router motor power cord
into standard wall outlet. It must be
plugged into the router table switch.
Power tool switches and controls need to be
within your reach in emergency situations.
8.5 Before operating, make sure the
entire unit (table with router installed) is
placed on and secured to a solid, flat,
level surface and will not tip. Use of
auxiliary in‐feed and out‐feed supports is
necessary for long or wide work pieces.
Long work pieces without adequate support can
flip off the table or cause the table to tip over.
8.6 Be certain router motor is fully and
securely clamped in the router base.
Periodically check the base fastener
clamping tightness. Router motor can
vibrate loose from the base during use and fall
from table.
8.7 Do not use the router table without
the overhead guard or auxiliary bit guard.
Remove all dust, chips, and any other
foreign particles that can affect its
function. Adjust the guard height so that
it clears the router bit and the work piece.
The guard will aid in keeping hands from
unintended contact with rotating router
bit.
8.8 Never place your fingers near a
spinning bit or under the guard when
router is plugged in. Never hold the work
piece on the out‐feed side of bit. Pressing
the work piece against the out‐feed side of the
fence may cause material binding, and possible
kickback pulling hand back into bit.

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GENERAL POWER TOOL SAFETY WARNINGS
8.9 Guide work piece by the fence to
maintain control of work piece. Do not
place material between router bit and
fence while routing the edge. This
placement will cause the material to become
wedged, making kickback possible.
8.10 Routers are intended for working
with wood, wood‐like products and
plastic or laminates, not for cutting or
shaping metals. Be sure work piece
does not contain nails etc. Cutting nails
may cause loss of control.
8.11 Do not use bits that have a cutting
diameter that exceeds the clearance
hole in the table top insert. Bit could
contact insert ring, throwing fragments.
8.12 Install bit in accordance with
instructions in router manual and
securely clamp the router bit in the
collet chuck before making any cuts to
avoid bit becoming loose during
operation.
8.13 Never use dull or damaged bits.
Sharp bits must be handled with care.
Damaged bits can snap during use. Dull bits
require more force to push the work piece,
possibly causing the bit to break or the
material to kick back.
8.14 The router table is designed to cut
flat, straight and squared materials. Do
not cut material that is warped, wobbly,
or otherwise unstable. If the material is
slightly curved but otherwise stable, cut
the material with the concave side
against the table or fence. Cutting the
material with the concave side up or away
from table may cause the warped or wobbly
material to roll and kick back causing user to
lose control.
8.15 Never start the tool when the bit is
engaged in the material. The bit cutting
edge may grab the material, causing loss of
control of the work piece.
8.16 Feed the work piece against the
rotation of the bit. The bit rotates
anticlockwise as viewed from the top of
table. Feeding the work in the wrong direction
will cause the work piece to “climb” up on the bit,
pulling the work piece and possibly your hands
into the rotating bit.
8.17 Use push sticks, vertical and
horizontally mounted feather‐boards
(spring sticks), and other jigs to hold down
the work piece. Push sticks, feather‐boards, and
jigs eliminate the need to hold the work piece
near the spinning bit.
8.18 Piloted bits along with the starter pin
are used when routing internal and external
contours on the work piece. Use the
auxiliary bit guard when shaping material
with the starter pin and piloted bits. The
starter pin and bearing of the piloted bit assist in
maintaining control of the work piece.
8.19 Do not use the table as a workbench
or work surface. Using it for purposes other
than routing may cause damage and make it
unsafe to use in routing.
8.20 Never stand on the table or use as a
ladder or scaffolding. Table could tip or the
cutting tool could be accidentally contacted.
10.Using an Extension Cable.
10.1. We advise this item to not be used with
multiple extention leads.
10.2. When using a cable reel, always unwind the
cable completely before turning on the saw.

SYMBOLS AND POWER RATING CHART
Danger! –Read the operating
instructions to reduce the risk of
injury.
Caution! Wear safety goggles.
Caution! Wear ear defenders. The
impact of noise can cause
damage to hearing.
Caution! Risk of Injury! Do
not reach into the running
saw blade.
Caution! Wear a dust mask.
TS254SE 06
RT1500 05

TS254SE 08
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MACHINE DETAILS AND PRODUCT FEATURES
Machine Details
Specifications:
Mains Voltage ‐ 230v/50Hz
Power Consumption ‐ 1500w
Min Speed ‐ 8000rpm
Max Speed ‐ 26000rpm
Max Cutting Depth ‐ 38mm
Max Cutter Raise ‐ 40mm
Table Size ‐ 597x457mm
Table Height - 355mm
Gross Weight ‐ 23.0kg
Nett Weight ‐ 19.6kg
Package Contents:
Router Table
Mitre Gauge
Guide Fence
3 x Feather Boards
Tool Wrench
¼” Collet
½” Collet
2 x Leg Storage Boxes
Product Features
1. Extractor Hood
2. Back Guide Fence
3. Mitre Gauge
4. Variable Speed Control
5. on/Off Switch
6. Height Adjustment Handle
7. Collet x2
8. Feather‐board
9. Fence Base
10. Hood Screw
11. Hood nut
12. Support Blocks
13. Block Screw
14. Knob Nut
15. Feather‐board Screw
16. Large Washer
17. Small Washer
18. Square Washer
19. Back Guide Fence
Screw
20. Flat Feather‐board
Screw
21. Spindle Lock
22. Tool Wrench
Intended Use
The power tool is intended as a stationary
machine for the cutting of wood or wood based
materials when suitable cutter is fitted.
It is not intended for continuous production or
production line use.

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ASSEMBLY
Avoid unintentional starting of the
machine. During assembly and for all
work on the machine, the power plug
must not be connected to the mains
supply.
Carefully remove all parts included in the
delivery from their packaging.
Remove all packaging material from the
machine and the accessories provided.
Before starting the operation of the machine
for the first time, check if all parts listed in the
box content section have been supplied.
Note: Check the power tool for possible
damage. Before further use the machine,
check that all protective devices are fully
function. Any lightly damaged parts must be
carefully checked to ensure flawless operation
of the tool. All parts must be properly
mounted and all conditions fulfilled that
ensure faultless operation.
Damaged protective devices and parts must be
immediately replaced by an authorised service
centre.
Back Guide Fence (2) Assembly
–Take Fence Base (9) and extractor hood (1).
Align the hood with the centre square hole of
the Fence base.
–Secure the hood to the Fence base using
2 x hood screws (10), 2 x small washers
(17) and 2 x hood nuts (11).
–Take support block (12), and using 2 x block
screws (13), 2 x large washers (16) and 2 x knob
nuts (14) attach the support block to each side
of the hood. Make sure that the bevelled edge
of each block is next to the hood on either side.
Be aware that the block screws fit the support
block (12) to the fence base (9) through the
slotted holes in the support block (12) and the
circular holes in the fence base (9). Also the
knob nuts (14) are used at the back of the fence
base (9).

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ASSEMBLY
–Attach the feather‐boards to each side using
2 x feather‐board screws (15), 2 x knob nuts
(14) and 2 x large washers (16).
Be aware that the feather‐boards (8) attach
to the back guide fence (2) through the slotted
holes in the fence base (9) and the circular
holes in the back support (12). Also the knob
nuts (14) are used at the front of the feather‐
boards (8).
–The above is needed on both sides of the back
support
–Attach the built back fence guide (2) to the
table top using 2 x back guide fence screws
(19), 2 x large washers (16) and 2 x knob nuts
(14).
be aware that the screws must be inserted
through the slotted hole on the table from
underneath so that the knob nuts (14) can be
used from the top.

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ASSEMBLY
Front Feather‐board (8) Assembly
– Attach the front feather‐board (8) using 2 x
square washers (18), 2 x Flat feather‐board
screws (20), 2 x large washers (16) and 2 x
knob nuts (14). To do this thread the flat
feather‐board screw (20) with a square washer
(18), then thread this through the feather‐
board (8). Next thread on a large washer (16),
and finally loosely thread on knob nut (14).
– Complete this for both sides of the feather‐
board (8). This will then thread neatly through
the trench in the table top giving the following
result, and a free flowing feather‐board (8).
Router Rise and Fall Handle (6)
Assembly
–Unscrew the screw for the handle aperture
–Align the Handle (6) with the aperture
Be aware this has a semi‐circular design and
will only fit on in one way. As such please do not
try to force on the handle 6 as it may damage
the tool.
–Once pushed on using screwdriver to tighten
the screw back up.
Stationary or Flexible Mounting
To ensure safe handling, the machine
must be mounted on a level and stable
surface (e. g., workbench) prior to using.

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ASSEMBLY & OPERATION
Mounting to a Working Surface
–Fasten the power tool with suitable screw
fasteners to the working surface. The
mounting holes serve for this purpose.
–Clamp the power tool with commercially
available screw clamps by the feet to the
working surface
Dust/Chip Extraction
Dusts from materials such as lead‐containing
coatings, some wood types, minerals and
metal can be harmful to one’s health.
Touching or breathing‐in the dusts can cause
allergic reactions and/or lead to respiratory
infections of the user or bystanders.
Certain dusts, such as oak or beech dust, are
considered as carcinogenic, especially in
connection with wood‐treatment additives
(chromate, wood preservative). Materials
containing asbestos may only be worked on by
specialists.
–Always use dust extraction
–Provide for good ventilation of the working
place.
– It is recommended to wear a P2 filter‐class
respirator.
Observe the relevant regulations in your
country for the materials to be worked.
The dust/chip extraction can be blocked by
dust, chips or work piece fragments.
–Switch the machine off and pull the mains
plug from the socket outlet.
–Wait until the router bit has come to a
complete stop.
–Determine the cause of the blockage and
correct it.
External Dust Extraction
Connect a suitable extractor to the extractor
hood (1). Internal diameter 70mm.
The dust extractor must be suitable for the
material being worked. When vacuuming dry
dust that is especially detrimental to health or
carcinogenic, use a special dust extractor.
Operation
Be aware you should always make sure that
On/off switch (5) is set to the off position and
that the tool is not plugged in to any outlet
before making any adjustments to the router
table.
Installing and Removing the Collet
(7).
–Turn the router rise and fall handle (6) so that
the collet is set to it maximum height.
–Pull spindle lock (21) to engage the
mechanism, and using tool wrench (22)
untighten the collect (7) in an anti‐clockwise
direction.
Be aware you will need both hands to achieve
this, one hand engaging the spindle lock (21),
and one to untighten the collet (7).

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OPERATION
–Place new collect (7) on to spindle and finger
tighten, with router bit inserted.
–Engage the spindle lock (21), and tighten the
collect (7) with the tool wrench (22) in a
clockwise direction.
Adjusting the Router Speed
–Simply adjust the variable speed control dial
(4), with 1 being the slowest at approx.
8000rpm (no load speed) and 6 being the
highest speed at 26000rpm (no load speed).
Be aware using the correct speed for each
individual job increases the life of the router
bit and can also affect the surface finish on the
end piece. We recommend that you make a
trial cut with a scrap piece to determine the
correct speed.
Do not adjust the speed of the router whilst in
use or turned on. Turn off the machine and
allow it to come to a complete stop before you
adjust the speed.
Operating the Router Table
–To turn on the machine, lift the safety cover
and press the green on button.
–To turn off the machine, lift the safety cover
and press the red off button.
Using the Table
–Insert and secure the desired collet (7) and
router bit.
–Make all necessary adjustments to the router
table, feather‐boards (8), and back guide fence
(2).
–Make sure the on/off switch (5) is set to the
off position, and then plug the machine in an
outlet.
–Push the on switch.
–Feed the work piece gradually from right to left
against the rotation of the cutter. Be sure to
keep the feed rate constant for best results.
Be aware feeding the work piece too slowly
will cause burn to appear on the piece, and
feeding it too quickly will slow the motor and
cause an uneven cut. On very hard wood more
than one pass may be required at progressively
deeper cuts until the depth wanted is achieved.
–When you have finished, push the off switch,
allow the machine to come to a full stop, and
then unplug the machine form the outlet.

Be aware that the machine should always
have the on/off switch (5) set to the off
position and be unplugged from any outlet
before any inspection, adjustments,
maintenance or cleaning is performed.
–Before each use inspect the general
condition of the machine. Check for loose
screws, misalignment or binding of moving
parts, cracked or broken parts, damaged
electrical wiring, loose router bit, and any
other condition that may affect its safe
operation. If abnormal noise or vibration
occurs, have the problem corrected before
further use.
–Each day remove all sawdust and debris
from the router table with a soft brush, cloth
or vacuum, making sure that you pay particular
attention to the extraction hood (1) and the
main table. Also lubricate all moving parts with
premium lightweight machine oil.
Do not use solvents or caustic agents
to clean the router table.
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MAINTENANCE AND SERVICE

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LUMBERJACK GUARANTEE
1. Guarantee
1.1 Lumberjack guarantees that for a
period of 12 months from the date of
purchase the components of
qualifying products (see clauses 1.2.1
to 1.2.8) will be free from defects
caused by faulty construction or
manufacture
1.2 During this period, Lumberjack, will
repair or replace free of charge any
parts which are proved to be faulty
in accordance with paragraph 1.1
providing that:
1.2.1 You follow the claims procedure
set out in clause 2.
1.2.2 Lumberjack and its Authorised
Dealers are given reasonable
opportunity after receiving notice
of the claim to examine the
product.
1.2.3 If asked to do so by lumberjack or
its Authorised Dealer, you return
the product at your own cost to
Lumberjack’s or the supplying
Authorised Dealer’s Premises -
For the examination to take place clearly
stating the Returns Material Authorisation
Number given.
1.2.4 The fault in question is not caused by
industrial use, accidental damage, fair wear
and tear, wilful damage, neglect, incorrect
electrical connection, misuse, alteration or
repair of the product without approval.
1.2.5 The product has been used in a
domestic environment only.
1.2.6 The fault does not relate to
consumable items such as blades, bearings,
drive belts or other wearing parts which
can reasonably be expected to wear at
different rates depending on usage.
1.2.7 The product has not been used for
hire purposes.
1.2.8 The product has been purchased by
you, as the guarantee is not transferable
from a private sale.

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LUMBERJACK GUARANTEE
2. Claims Procedure
2.1 In the first instance please contact the
Authorised Dealer who supplied the product to
you. In our experience many initial problems
with machines that are thought to be fault due
to faulty parts are actually solved by correct
setting up or adjustment of the machine. A good
Authorised Dealer should be able to resolve the
majority of these issues much more quickly than
processing a claim under the guarantee. If a
return is requested by the Authorised Dealer or
Lumberjack, you will be provided with a Returns
Material Authorisation Number which must be
clearly stated on the returned package, and any
accompanying correspondence. Failure to
provide a Returns Material Authorisation
Number may result in item being refused
delivery.
2.2 Any issues with the product resulting in a
potential claim under the guarantee must be
reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the authorised Dealer who supplied the
product to you has been unable to satisfy your
query, any claims made under this guarantee
should be made directly to Lumberjack. The
claim itself should be made in a letter setting out
the date and place of purchase, giving a brief
explanation of the problem which has led to the
claim.
2.4 Please note that it is essential that the letter of
claim reaches Lumberjack on the last day of this
guarantee at the latest. Late claims will not be
considered.
3. Limitation of Liability.
3.1 We only supply products for domestic and
private use. You agree not to use the product for
any commercial, business or resale purposes and
we have no liability to you for any loss of profit,
loss of business, business interruption or loss of
business opportunity.
3.2 This guarantee does not confer any rights
other than these expressly set out above and does
not cover any claims for consequential loss or
damage. This guarantee is offered as an extra
benefit and does not affect your statutory rights
as a consumer.
4. Notice
This guarantee applies to all product purchased
from an Authorised Dealer of Lumberjack within
the United Kingdom. Terms of guarantee may vary
in other countries.

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30/08/2018

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PARTS LIST

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PARTS LIST

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PARTS LIST