Lumen Dynamics Group OmniCure S2000 User manual

OmniCure®S2000
USER’S GUIDE
Lumen Dynamics Group Inc.
2260 Argentia Road
Mississauga (ON)
L5N 6H7 Canada
+1 905.821.2600
www.LDGI.com
Printed in Canada
035-00362R Rev.2

User Guide
- I –
SERIES 2000 User’s Guide
©Lumen Dynamics Group Inc. 2008, 2010
All rights reserved
No part of this publication may be reproduced, transmitted, transcribed, stored in a
retrieval system or translated into any language in any form by any means without the
prior written consent of Lumen Dynamics Group Inc. Every effort has been made to insure
information in this manual is accurate; however, information in this manual is subject to
change without notice and does not represent a commitment on the part of the authors.
Trademarks
OmniCure®and Intelli-Lamp®are trademarks of Lumen Dynamics Group Inc. All other product
names are trademarks of their respective owners.
S2000 Control Panel Software
Minimum Computer Specifications:
300+ MHz processor (Pentium or
equivalent)
Windows 98, 2000 or XP
64 Mb RAM
10 Mb for Software Installation
20 Mb for Data Storage
SVGA video 800 x 600 resolution
One available RS-232 Port

User Guide
- II –
Table of Contents
Lumen Dynamics Group Inc..........................................................................................I
1Introduction .............................................................................................................1
2Getting Started ........................................................................................................2
2.1 Box Contents:..................................................................................................2
2.2 Front Panel......................................................................................................3
Rear Panel.................................................................................................................4
3Safety Precautions..................................................................................................5
4Installing the Lamp Module ....................................................................................8
5Inserting and Removing the Light Guide.............................................................11
6Powering Up and Powering Down........................................................................12
7Output Intensity Modes/Calibration Process.......................................................13
8Adjusting the Light Output ...................................................................................15
8.1 Adjusting the Light Output in the Relative Mode (“CAL” LED is OFF).............15
8.2 Adjusting the Light Output in the Absolute Mode............................................16
9Locking and Unlocking the UP/DOWN Adjustment Button................................18
10 Timed Exposures...................................................................................................19
10.1 Adjusting the Exposure Time.........................................................................19
10.2 Running a Timed Exposure............................................................................19
11 Interfacing with the SERIES 2000.........................................................................20
11.1 Connection Options .......................................................................................20
11.2 Input/ Output Signals and Descriptions..........................................................20
11.3 Radiometer RS-232 Phono Connector: Signal Descriptions...........................29
11.4 Audio Style Foot Pedal Connector: Signal Descriptions.................................29
12 Viewing the Accumulated Lamp Hours................................................................29
13 Messages / Indicators ...........................................................................................30
14 LED Indicators.......................................................................................................33
15 Clearing Audible Alarm.........................................................................................34
16 Remote Automated Control Requirements..........................................................35
16.2 Com Port Configuration: ................................................................................35
16.3 Message Format and Protocol:......................................................................35
16.4 Command Descriptions:.................................................................................36
16.5 Command Timing Specification:.....................................................................42
16.6 Graphic User Interface Control: .....................................................................42
16.7 Sample Code:................................................................................................43
17 S2000 Graphical User Interface............................................................................46
17.1 S2000 Software Minimum PC Configuration Requirements...........................47
17.2 Installing S2000 PC Control Panel Software..................................................47
17.3 Session Function - S2000 Connection...........................................................48
17.4 Lamp Control.................................................................................................48
17.5 Exposure Settings..........................................................................................49
17.6 Intensity Level (Irradiance in W/cm2): Absolute Mode only............................49
17.7 Iris Level (Power in W): Absolute Mode only..................................................50
17.8 Exposure Settings: Exposure Timer...............................................................50
17.9 Exposure Settings: Disabling Exposure Timer ...............................................51

User Guide
- III –
17.10 Intensity Reading...........................................................................................51
17.11 Shutter Control...............................................................................................51
17.12 Alarm Function...............................................................................................52
17.13 Calibration Status ..........................................................................................52
18 StepCure................................................................................................................53
18.2 Clear StepCure:.............................................................................................54
18.3 PLC Shutter Mode .........................................................................................55
19 Routine Care and Maintenance ............................................................................56
19.1 Replacing the Lamp Module ..........................................................................57
19.2 Replacing the External Fuses........................................................................57
19.3 Replacing the Air Filter...................................................................................57
19.4 Replacing The Bandpass Filter......................................................................58
19.5 Light Guide Cleaning .....................................................................................58
20 Troubleshooting....................................................................................................60
21 Technical Specifications.......................................................................................64
21.1 Lamp Module.................................................................................................64
21.2 Light Guide....................................................................................................66
21.3 I/O Ports (including RS-232)..........................................................................67
21.4 USB Interface ................................................................................................67
21.5 Environmental Conditions..............................................................................67
21.6 Noise and the OmniCure SERIES 2000.........................................................68
22 Regulatory Compliance.........................................................................................70
22.1 FCC Part 15, Subpart B, Class B-Unintentional Radiators.............................71
22.2 China RoHS...................................................................................................72
22.3 WEEE Directive (2002/96/EU) .......................................................................73
22.4 Mechanical Specifications..............................................................................73
22.5 Miscellaneous................................................................................................73
23 Warranty.................................................................................................................74
23.2 Replacement Bulb Warranty..........................................................................75
23.3 Returning your S2000 to Lumen Dynamics....................................................75
24 Contact Information ..............................................................................................76
25 Addendums............................................................................................................77

User Guide
- IV –
Table of Figures
Figure 1 Front Panel........................................................................................................3
Figure 2 Rear Panel........................................................................................................4
Figure 3 Lamp Housing Panel.........................................................................................8
Figure 4 Lamp Direction..................................................................................................9
Figure 5 Lamp Connection..............................................................................................9
Figure 6 Active Low Signal Circuit Configuration:..........................................................21
Figure 7 Active High Signal Circuit Configuration:.........................................................21
Figure 8 Rear Panel Sample Connection ......................................................................22
List of Tables
Table 1 “P1” Pin-Out .....................................................................................................23
Table 2 “P2” Pin-Out .....................................................................................................24
Table 3 “P3” Pin-Out .....................................................................................................28
Table 4 RS-232 Phono-Connector Pin-Out ...................................................................29
Table 5 Foot Pedal Pin-Out...........................................................................................29
Table 6 LED Status.......................................................................................................33
Table 7 Unit Status........................................................................................................44
Table 8 Lamp Part Number...........................................................................................57
Table 9 Replacement Filter Part Numbers.....................................................................58
Table 10 Message References......................................................................................60
Table 11 Front Panel LED Descriptions.........................................................................61
Table 12 Front Panel Button Descriptions.....................................................................62

User Guide
1 Introduction
The OmniCure® SERIES 2000 represents a new standard in UV Curing. It gives
you the power, control and reliability never before available in such a cost effective
UV curing system. The SERIES 2000 joins the Lumen Dynamics family of light
systems offering the same high level of innovation, quality and reliability that our
customers have come to expect. Since 1982, Lumen Dynamics has combined next
generation optical engineering, state-of-the-art electronics and fibre-optics to
produce sophisticated technologies that employ light. Today Lumen Dynamics is a
leading developer of light based systems for sectors ranging from manufacturing to
bio-medicine and we are unmatched in our commitment to quality and service.
The heart of the OmniCure® SERIES 2000 is a proprietary 200-watt mercury short
arc lamp with an amazing 2000-hour guaranteed lifetime. This extended lifetime is
made possible by the proprietary technology incorporated into the design of the
system. The lamp is mounted in an elliptical reflector with a proprietary coating to
provide excellent spectral and power output.
Control for the OmniCure® SERIES 2000 is provided by a new rotary shutter / iris
mechanism. The iris is adjustable in 1% increments to provide very precise amounts
of light to your application. In order to set your OmniCure SERIES 2000 system at
specific irradiance levels (W/cm2), we suggest adding the OmniCure model R2000
handheld Radiometer to your OmniCure SERIES 2000 system. Other standard
features incorporated in the SERIES 2000 include: the pre-aligned Intelli-Lamp®
system, band pass filter, exposure timer, an accumulative lamp hour meter, “lock
out” protection, mode indicators, Closed-Loop Feedback and a light guide status
indicator. Additionally, units are available configured for either standard or surface
curing applications.
We suggest that you read this manual to discover all features of the OmniCure®
SERIES 2000, and how to use them.

User Guide
- 2 –
2 Getting Started
2.1 Box Contents:
1. The S2000 UV/Visible Spot Curing Unit
2. The 200W lamp module
3. UV Safety Glasses
4. Foot Pedal Switch
5. Lamp Housing Access Tool (fastened beneath the system housing)
6. Grounded POWER Cord
7. RS-232 Cable (9 Pin)
8. CD with User Guide and Interface Software
If your packaged unit is missing any of the above components, call Lumen Dynamics
at (905-821-2600) or
1-800-668-8752.
Any additional optional items purchased to customize the unit will also be present.

User Guide
- 3 –
2.2 Front Panel
Figure 1 Front Panel
SHUTTER
STATUS LED
LIGHT GUIDE
STATUS LED
LIGHT GUIDE
PORT
POWER ON/OFF
SWITCH
START /STOP BUTTON
SHUTTER ACTIVATION
CLOSED-LOOP
FEEDBACK LED
RADIOMETER
CALIBRATION
PORT (RS-232)
MODE,UP /DOWN
ADJUST BUTTONS
CALIBRATION
STATUS LED
MODE
INDICATOR
LED‟S
LED DISPLAY
LAMP „ON‟STATUS
LED

User Guide
- 4 –
Rear Panel
Figure 2 Rear Panel
ADDITIONAL
I/O (P2)
ANALOG JACK
(FOOT PEDAL)
15 PIN DE STYLE PORTS
FOR PLC INTERFACING
AC RECEPTACLE
AND DUAL FUSE
HOLDER
D-SUB 9PIN
RS-232
PORT (P3)
STANDARD
I/O (P1)

User Guide
- 5 –
3 Safety Precautions
Glossary
Caution risk of danger –consult accompanying documents
Caution eye damage may result from directly viewing ultraviolet light –
protective eye shielding and clothing must be used at all times.
Input/Output Signals
Input Signal
The S2000 is equipped with two safety sensors to protect the user from accidental
UV exposure. In addition, please observe the following precautions during use.
This Series of cautions, warnings and dangers relate to the operation and
maintenance of the S2000. They are also presented throughout this User’s Guide
where necessary.
Warning
Eye damage may result from directly viewing the light produced by the lamp used
in this product. Always use the UV protective eyewear supplied with the unit and
always turn the lamp off before removing lamp housing cover.
Caution
Never look into the light emitting end of the light guide. The light could severely
damage the cornea and retina of the eye if the light is observed directly. Eye
shielding must be used at all times as well as clothing to protect exposed skin.
Warning
Always make sure the light guide is properly inserted into the S2000 prior to turning
on POWER to the unit. This will minimize the risk of exposure to the UV light.
Warning
To reduce the risk of fire or shock, always replace the fuses with the same type
and rating. Always detach the POWER supply cord prior to attempting to replace
fuses!
Warning
Disconnecting of the main supply source is only possible by unplugging the
POWER cord.