LUMENIS VersaPulse PowerSuite User manual

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This service manual is to be used in conjunction with the operator manual for the product. The operator
manual contains important information regarding instrument description, location of controls, specifica-
tions, and normal operating procedures.
2400 Condensa Street
Santa Clara, CA 95051
[phone]
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0636-499-00
REV. C

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual cannot be copied
in whole or part without express written permission of Lumenis, Inc. Permitted copies must carry the same
proprietary and copyright and copyright notices as were affixed to the original.
Please note that while every effort has been made to ensure that the data given is accurate, the information,
figures, illustrations, tables, specifications, and schematics are subject to change without notice.
Lumenis and the Lumenis Logo are registered trademarks of Lumenis, Inc.
Please direct all inquiries about this manual to:
Lumenis, Inc.
Technical Support C-35
2400 Condensa Street
Santa Clara, CA 95051
[phone]
Lumenis, Inc.
0636-499-00 REV. C

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Lumenis service manuals are written specifically for use by Lumenis service engineers who have received
formal training in the servicing of Lumenis Equipment, and by customers who have taken and passed a
Lumenis certification service training course for the equipment being serviced. Information on certification
service training courses offered to customers can be obtained by contacting the Technical Coordinator at
[phone].
Lumenis does not accept responsiblity for personal injury or property damage resulting from the servicing of
Lumenis equipment by its customers or by third parties, except where such injury or property damage is a
direct result of Lumenis’s negligence. Customers, by accepting the service manual, agree to indemnify
Lumenis against any claims alleging personal injury or property damage resulting from the servicing of
Lumenis equipment by the customer or by third parties, except where such injury or property damage is a
direct result of Lumenis’s negligence. These limitations include situations where Lumenis personnel are
advising customers on the repair of Lumenis equipment over the telephone, via fax or e-mail.
The servicing of Lumenis equipment by persons who have not passed a current Lumenis certification service
training course for that equipment will void Lumenis’s product warranty.
VersaPulse

PowerSuiteService Manual Disclaimer 0636-499-00 REV. C

5(9,6,21,1)250$7,21
This is the REV. C release of the VersaPulse® PowerSuite™ Service Manual . Contact Lumenis Technical
Support to determine if this is the most current release of this service manual.
Each page of this manual has a revision level at the bottom. This indicates the release level for the individual
sections. Note that when the manual is updated, not all of the sections are necessarily updated, so some
sections may have a revision level earlier than the release revision level for the manual (the revision level for
the manual is the revision letter that appears on the cover and in the first sentence of this revision information
page). The following list provides a complete list of the revision information, by section, for this release of the
service manual.
Cover page, copyright page, disclaimer page, this page, table of contents page(s) are all revision C with the
corresponding section(s) of the manual.
SECTION 1 0636-499-01 REV. B ECO# 69741 DATE: July 2001
SECTION 2 0636-499-02 REV. B ECO# 69741 DATE: July 2001
SECTION 3 0636-499-03 REV. B ECO# 69741 DATE: July 2001
SECTION 4 0636-499-04 REV. B ECO# 69741 DATE: July 2001
SECTION 5 0636-499-05 REV. B ECO# 69741 DATE: July 2001
SECTION 6 0636-499-06 REV. B ECO# 69741 DATE: July 2001
SECTION 7 0636-499-07 REV. C ECO# 69741 DATE: July 2001
NOTE:
Field Service Bulletins (FSBs) released for this service manual are
listed in the VersaPulse PowerSuite FSB Index. Each time an FSB
for this manual is released or updated, the Index is also updated
and distributed with the FSB. The current index is placed behind
the single sheet that makes up Section 7, and the FSB’s are placed
in order behind the Index. Contact Lumenis Technical Support
for the date of the most current FSB Index.
SECTION 8 0636-499-08 REV. C ECO# 69741 DATE: July 2001
VersaPulse

PowerSuiteService Manual Revision Information 0636-499-00 REV. C

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1.0 GENERAL INFORMATION
1.1 Use of This Manual
1.2 Conventions Used in This Manual
1.3 Serial Numbers
1.4 Certification Compliance
1.5 Service Information & FDA Compliance
2.0 INSTALLATION
2.1 Introduction
2.2 Product Specifications
3.0 CALIBRATION, ALIGNMENT & ADJUSTMENT
3.1 Introduction
3.2 Optical Alignment
3.3 Electrical Adjustments
3.4 Mechanical Adjustments
3.5 Energy Calibration
3.6 System Optimization Check
3.7 Operational and Safety Check
3.8 Periodic Maintenance
4.0 THEORY OF OPERATION
4.1 Introduction
4.2 Power Switching, Conditioning and Distribution
4.3 Cooling
4.4 Control Electronics
4.5 Flash Lamp Supply Circuits
4.6 Optics
4.7 Software
5.0 TROUBLESHOOTING
5.1 Overview
5.2 Interior Access & Parts Location
5.3 Service Mode
5.4 Fault Isolation
5.5 Test Points & LED Arrangment
VersaPulse

PowerSuiteService Manual Table of Contents 0636-499-00 REV. C

5.6 Remove/Replace Procedure
5.7 Troubleshooting
6.0 SELECTED PART NUMBERS
7.0 FIELD SERVICE BULLETINS
8.0 SCHEMATICS & DRAWINGS
VersaPulse

PowerSuiteService Manual Table of Contents 0636-499-00 REV. C

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1.1 USE OF THIS MANUAL
This manual contains service instructions for the Lumenis VersaPulse® PowerSuite™ series of Holmium and
Neodymium YAG surgical lasers. The content of this manual is intended solely for use by Lumenis Field
Service Engineers and Lumenis trained and certified customer technicians. Lumenis, Inc. cannot be
responsible for service or repairs attempted by uncertified persons, and the use of this manual by such persons
is prohibited.
This manual is to be used in conjunction with the Lumenis Operator Manual for the VersaPulse PowerSuite
laser. The operator manual contains important information regarding instrument description, location of
controls, specifications and normal operating procedures.
As necessary, Lumenis Service Technical Support releases Field Service Bulletins (FSB) for the VersaPulse
PowerSuite laser. These FSB’s supplement the information in this manual. As they are released, the FSB’s
become a part of this manual (Section 7).
1.2 CONVENTIONS USED IN THIS MANUAL
Within the text, logic signals that are active low (“notted”) will appear inside of slash marks, as illustrated
below.
/ATTENIN/
These signals are “active”, or true, when the logic level is low. When the logic signal /ATTENIN/ is low, the
attenuator loop is “OK” (complete). When the logic signal /ATTENIN/ is high, the attenuator loop is not OK
(open). In most of the schematic diagrams such signals are indicated by the usual solid line above the signal
name, as illustrated below.
ATTENIN
The schematics in this manual do not include individual numbers for the logic elements or operational
amplifiers within a single component. For example, U1 which is illustrated on the next page, contains two

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operational amplifiers. The top op amp would be referred to as U1-1 (its output is pin 1) and the other would
be referred to as U1-7.
1.3 SERIAL NUMBERS
Serial numbers for the VersaPulse PowerSuite laser are in the following format:
MYPHWVXXX
where M is the month produced
(“A” is January, “B” is February, etc..)
Y is the last digit of the year produced
(0 is 2000, etc..)
P is a number indicating maximum system power
(9=100W, 6=60W, 4=45W, 3=30W)
( D=60W Ho/100W Nd, E=80W Ho/100W Nd)
H is the number of laser heads installed (1, 2, 3 or 4)
W is a number indicating the mix of rods intalled
(see below)
V is a number indicating power supply configuration
(1= 220VAC single phase)
2XXX is the number of the laser built
(2001, 2002, etc..)
W: 3 = Holmium only
4 = Ho/Nd:YAG
8
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6
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1.4 CERTIFICATION OF COMPLIANCE
The VersaPulse PowerSuite laser is designed and tested in accordance with Lumenis’s procedures for self
certification for a CE mark.
The CE mark is a certification label which allows Lumenis to sell the VersaPulse PowerSuite Lasers
throughout the European community. This label certifies that the VersaPulse PowerSuite laser meets all
regulations set forth by various countries in Europe. It is important to ensure that this label is on the laser
chassis.
1.5 SERVICE INFORMATION & FDA COMPLIANCE
In compliance to the FDA, brochures and specifications sheets must include a reproduction of a complete
warning logotype or Class IIa warning statement as required on the product (1040.10(h)(2)(i)). Servicing
information must contain the following (1040.10(h)(2)(ii)):
• Procedures for service with appropriate warnings to avoid exposure. (Refer to Section 3)
• A schedule of maintenance to maintain the product in compliance (Refer to Section 3)
• A list of controls that could increase the level of accessible radiation.
•• The energy UP/DN buttons on the LCD touch screen display.
•• The power UP/DN buttons on the LCD touch screen display.
•• The energy UP/DN buttons on the remote control display.
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•• The power UP/DN buttons on the remote control display.
• Identification of removable portions of protective housings. (Refer to Section 5)
• Procedures to avoid exposure. (Refer to Section 3)
• Reproductions of required labels and warnings.
•• Below are illustrations of required labels and warnings applicable to this Service
Manual:
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Remote
Interlock

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2.1 INTRODUCTION
WARNING: Installation by untrained persons is a potential hazard to the persons doing the installations,
others present, and to the equipment itself. In addition, improper installation is a potential hazard to the
user, persons present during use, and patient.
These installation instructions are provided for use by Lumenis Service Engineers who have completed
certification service training on the VersaPulse® PowerSuite™ laser. Installation by untrained persons is a
potential hazard to the person or persons performing the installation, others present and to the equipment
itself. In addition, improper installation is a potential hazard to the user, persons present during use and
patient.
2.1.1 Site Inspection
1. Check for proper site set up. This includes proper AC service and adequate space for the console.
AC power configuration: The VersaPulse PowerSuite requires 220 VAC±10%, 50/60 Hz, 30 Amps (32
Amps for 100W Holmium) single phase electrical service. The power cord is a 26 ft. cable with two
conductors and a ground. An AC Control PCB behind the right side cover allows for tapping of the
isolation transformer to the setting closest to the incoming electrical service. The system can be hard
wired to the electrical service or installed to the electrical service with a plug and receptacle. Custom-
ers are responsible for supplying electrical connections (i.e., electrical receptacle and mating plug).
Console dimensions and weight: The console measures 36” L x 18” W x 39” H. It weighs approxi-
mately 350 lbs. A minimum of 18” of air space is required around the unit to provide adequate cool-
ing air circulation.
The system requires approximately 2.5 gallons of distilled water for its closed loop cooling system.
The coolant must be added as described in this procedure.
Complete specifications for the VersaPulse PowerSuite laser are included later in this section and in
the VersaPulse PowerSuite laser Operator Manual. Contact Technical Support in Santa Clara, CA. if
there are any questions concerning site preparation.

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2. Verify the AC mains voltage at the site.
Frequency: 50/60Hz
Voltage: 220 VAC ±10%
Current: 30A (32A for 100W Holmium)
Phase: Single (I)
2.1.2 Unpack & Inspect Laser
1. Check the crate/carton for any shipping damage.
The shipper is responsible for any damage to the system in shipment. If the crate/carton appears to be
damaged, report the damage to the customer and shipper.
2. Remove the console and accessories from the crate (refer to Fig. 2.1).
a. Loosen the six butterfly clamps securing the side door and lower the side door (the side door is used
as a ramp to remove the console from the crate). Remove the protective foam and accessories box.
Install the ramps onto the base, then roll the unit down the ramps.
b. Return all packing material to the crate and save for future use.

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3. Move the system to its installation location.
The VersaPulse PowerSuite laser rolls best when pushed from the front handles. The front wheels
swivel, the rear wheels do not.
4. Open/remove covers and do a visual inspection of the interior.
Refer to Section 5 for information on removing the covers. Open the front cover, then remove the top
and two side covers. Inspect the interior carefully for loose or broken electrical or optical connections,
loose or broken plumbing connections, or any indication of shipping damage.
2.1.3 Configure AC Control PCB
Refer to Section 3.3.1 for additional details.
1. AC voltage configuration preparation.
a. Measure the mains voltage and record.
COVER RAMP
BUTTERFLY CLAMPS
(6) SECURE THE SIDE
DOOR
FOAM
PADDING (6)
INSIDE THE
CRATE
DISTILLED
WATER
ACCESSORY
BOX
FIG. 2.1
SHIPPING
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b. Verify the VersaPulse PowerSuite is not connected to the AC mains.
2. Locate the AC Control PCB (behind the right side panel) and identify TB5 & TB2 (top of the PCB).
Refer to Fig. 2.2.
FIG. 2.2 AC CONTROL PCB
3. Locate the large brown wire in TB5-1 and position the other end in TB2 as follows:
a. For mains voltage in 190 - 210 VAC range, connect TB5-1 to TB2-2.
b. For mains voltage in 211 - 230 VAC range, connect TB5-1 to TB2-3.
c. For mains voltage in 231 - 264 VAC range, connect TB5-1 to TB2-4.
4. Locate the two small blue jumper wires in TB7 (bottom right). Position the jumpers as follows:
a. For mains voltage in 190 - 210 VAC range, jumper TB7: 1-3, 4-6.
b. For mains voltage in 211 - 230 VAC range, jumper TB7: 1-3, 5-6.
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