LUXO Burton AIM-100 Minor Surgery Light Instruction Manual

AIM-100™
PERFORMANCE RELIABILITY VALUE
MINOR SURGERY
The Right Light
OPERATION & MAINTENANCE
INSTRUCTIONS
operation 8/12/05 5:10 PM Page 1

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The following models are covered in this manual:
120 V 240 V 100 V
AIM-100™ Floor Stand Version A100FL A102 FL A101FL
AIM-100™ Single Ceiling Version A100SC A102 SC A101SC
AIM-100™ Double Ceiling Version A100DC A102 DC A101DC
AIM-100™ Wall Mount Version A100W A102 W A101W
Table of Contents
Table of Contents ..........................................................................................................................................2
Introduction.....................................................................................................................................................3
Symbols & Warnings......................................................................................................................................4
Symbols Used In This Manual.................................................................................................................4
Symbols & Warnings used on the product .........................................................................................4
Specific warning labels on the product ................................................................................................4
Technical Description ...................................................................................................................................5
Main components......................................................................................................................................5
Single Ceiling Version...............................................................................................................................5
Double Ceiling Version............................................................................................................................6
Wall Mount Version .................................................................................................................................6
Range of motion – Ceiling version........................................................................................................7
Floor Stand Version..................................................................................................................................8
Light Head...................................................................................................................................................8
Operation.........................................................................................................................................................9
Safety Precautions .....................................................................................................................................9
Applying Power..........................................................................................................................................9
Using Dimmer (Optional) .....................................................................................................................10
Sterilization Protocol – Handle............................................................................................................10
Maneuvering the Light Head.................................................................................................................11
Adjusting the Light Pattern ...................................................................................................................11
Attaching / Detaching the Handle .......................................................................................................11
Using Sterile Disposable Covers for the Handle.............................................................................12
Maintenance.................................................................................................................................................. 13
Maintenance schedule ............................................................................................................................13
Changing Bulbs.........................................................................................................................................14
Replacing Fuses ........................................................................................................................................15
Normal Cleaning .....................................................................................................................................17
Extensive Cleaning ..................................................................................................................................17
Adjusting Light Head Rotating Friction..............................................................................................17
Adjusting Arm Tension..........................................................................................................................18
Technical Data ............................................................................................................................................. 19
Troubleshooting Guide.............................................................................................................................. 21
Replacement Parts ...................................................................................................................................... 22
Warranty Information................................................................................................................................ 23
Electrical Wiring Diagrams -120 V versions ......................................................................................... 24
Electrical Wiring Diagrams -240 V versions ......................................................................................... 26
Electrical Wiring Diagrams -100 V versions ......................................................................................... 28
This manual contains detailed information on the above, but the responsibility for effective and
safe use of the product ultimately rests with the user. Products should at all times be handled
by qualified staff; it is the responsibility of the user to ensure this is the case.

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Introduction
Congratulations on your purchase of the AIM-100™ Minor Surgery Light!
The AIM-100™ Minor Surgery Light is designed to give the professional health care
market superior performance, reliability and value. The light contains advanced optical
and mechanical solutions aimed at offering you an optimal working environment for
efficient and comfortable procedures, while assisting in enhancing performance.
Built in features of the AIM-100™ include intensity, color correction, shadow reduction,
light distribution, spot appearance, focusability and maneuverability. The AIM-100´s™
solid and durable construction ensures many years of trouble-free professional lighting.
The AIM-100™ Minor Surgery Light is intended to be used as a light for surgeries,
procedures, and patient examinations. It is available in floor stand, wall mount and single
or double ceiling models. Effective working distance between patient and light head is
from 24-39” (0.6 -1.0 m). A removable and autoclavable handle (which also serves as
bulb-focus control) accepts pre-sterilized covers.
This manual contains guidance on how to operate & maintain the AIM-100™ Minor
Surgery Light. For instructions on how to install the product, please refer to the
installation manual furnished with the product.
Burton Medical Products is a leading manufacturer of medical lighting. The product lines
encompass lights for diagnostic, procedure, minor surgery, and major surgery
applications. You are welcome to find out more on our web site at
www.burtonmedical.com
This product was designed and manufactured in the U.S.A. by:
Burton Medical Products
21100 Lassen Street
Chatsworth, CA 91311
U.S.A.
Questions?
Tel: [phone]
[phone]
Fax: [phone]
[phone]
www.burtonmedical.com
Copyright © 2006 Burton Medical Products

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Symbols & Warnings
Symbols Used In This Manual
Y
YWARNING
Disregarding this instruction can present the risk of a serious
or fatal injury.
Y
YCAUTION
Disregarding this instruction can result in medium to light
injury and damage to property.
R
R IMPORTANT
Provides usage tips and useful information.
Symbols & Warnings used on the product
Symbol Meaning
Manual should be consulted
Ground connection, unprotected
Protective ground connection
Hot surface
Alternating current
CCE-conformance mark
>PC< Polycarbonate plastic material – Please sort and recycle
On (power connection to the mains)
Off (power disconnection to the mains)
On / Off (power connection/disconnection to the mains)
Y
YAttention, consult accompanying documents
Dangerous voltage
Indicates separate collection for electrical and electronic equipment.
Specific warning labels on the product
Y
YCAUTION – Retainer clip must be properly installed to avoid safety hazard
Y
YCAUTION – Key must be properly installed to avoid safety hazard
Y
YCAUTION – Hot surfaces, Do not touch bulbs/lenses.

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Technical Description
Main components
Figure 1 Main components
Single Ceiling Version
Consists of one AIM-100™ light head attached to a suspension system.
Figure 2 Single Ceiling Version

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Double Ceiling Version
Consists of two AIM-100™ light heads attached to separate arms, but with a common
down tube secured to the structural ceiling.
Figure 3 Double ceiling version
Wall Mount Version
Consists of one AIM-100™ light head attached to a suspension system. The suspension
system is attached to a wall mount, which is secured to the wall.
Figure 4 Wall mount version

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Range of motion – Ceiling version
Figure 5 Vertical range of motion.
Figure 6 Horizontal range of motion (unlimited rotation in both axes)

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Floor Stand Version
Consists of one AIM-100™ light head attached to a mobile suspension system. The
suspension system consists of the following:
•A mobile stand with an upright pole. The stand has castors to facilitate
movement.
•A spring arm between the upright pole and the light head.
•A dual-sided yoke between the spring arm and the light head.
Figure 7 Floor Stand Version
Light Head
The light head consist of three special light assemblies. These can be adjusted to merge
at different distances by twisting the handle. The housing is designed to facilitate the
proper cooling of the bulb, while maintaining a low surface temperature.

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Operation
Safety Precautions
Y
Y WARNING
Risk of burn
During normal operation do not touch any optical surfaces
(e.g. bulb, reflector, window).
Y
Y WARNING
Fire hazard
Do not obstruct any vents or openings.
Y
Y WARNING Do not use the fixture if, for any reason, it does not appear
to work properly. Instead, alert your Maintenance
Department, or Burton, of observed deficiencies and have
them corrected before continuing to use the light.
Y
Y CAUTION Do not look directly into the light.
Y
Y CAUTION In the unlikely event of a bulb exploding, discontinue the use
of the light immediately. To avoid shards falling out, do not
use or move the light until it has been thoroughly cleaned
inside.
W
W TIPS If a bulb burns out during a procedure, continue to use the
fixture until a replacement can be made. But be aware that
the failed bulb will cause added voltage, which will eventually
lead to premature burnout of the remaining bulbs.
Applying Power
For the wall and ceiling versions, the main power on-off switch is located on the wall
plate.
For the floor stand version, the main power on-off switch is located on the floor stand
base. It is operated by lightly stepping on it.

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Using Dimmer (Optional, for 120V version only)
Sterilization Protocol – Handle
The AIM-100™ handle assembly is made from high-temperature resistant Noryl™
plastic. It should normally withstand up to 2500 sterilization cycles according to the
procedure below, without deterioration. If the handle starts cracking or flashing it
should be replaced. The most important factor for keeping the handle from wearing out
is not to exceed the temperature limit mentioned in the autoclave procedure. See page
22 for replacement information.
If there is any foreign matter on the handle it should be cleaned thoroughly prior to
sterilization.
1
1. . Place the handle in the autoclave.
2
2. . Set the autoclave cycle for 270°F (132°C),
pre-vacuumed cycle.
3
3. . Set the autoclave cycle time for 3-minutes,
turn the sterilizer on and wait for the
process to be completed.
4
4. . Remove the handle and place it in use, or
transport and store it in a sterile
environment pending use.