LUXO Burton AIM-100 Minor Surgery Light Instruction Manual

AIM-100™
PERFORMANCE RELIABILITY VALUE
MINOR SURGERY
The Right Light
OPERATION & MAINTENANCE
INSTRUCTIONS
operation 8/12/05 5:10 PM Page 1

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The following models are covered in this manual:
120 V 240 V 100 V
AIM-100™ Floor Stand Version A100FL A102 FL A101FL
AIM-100™ Single Ceiling Version A100SC A102 SC A101SC
AIM-100™ Double Ceiling Version A100DC A102 DC A101DC
AIM-100™ Wall Mount Version A100W A102 W A101W
Table of Contents
Table of Contents ..........................................................................................................................................2
Introduction.....................................................................................................................................................3
Symbols & Warnings......................................................................................................................................4
Symbols Used In This Manual.................................................................................................................4
Symbols & Warnings used on the product .........................................................................................4
Specific warning labels on the product ................................................................................................4
Technical Description ...................................................................................................................................5
Main components......................................................................................................................................5
Single Ceiling Version...............................................................................................................................5
Double Ceiling Version............................................................................................................................6
Wall Mount Version .................................................................................................................................6
Range of motion – Ceiling version........................................................................................................7
Floor Stand Version..................................................................................................................................8
Light Head...................................................................................................................................................8
Operation.........................................................................................................................................................9
Safety Precautions .....................................................................................................................................9
Applying Power..........................................................................................................................................9
Using Dimmer (Optional) .....................................................................................................................10
Sterilization Protocol – Handle............................................................................................................10
Maneuvering the Light Head.................................................................................................................11
Adjusting the Light Pattern ...................................................................................................................11
Attaching / Detaching the Handle .......................................................................................................11
Using Sterile Disposable Covers for the Handle.............................................................................12
Maintenance.................................................................................................................................................. 13
Maintenance schedule ............................................................................................................................13
Changing Bulbs.........................................................................................................................................14
Replacing Fuses ........................................................................................................................................15
Normal Cleaning .....................................................................................................................................17
Extensive Cleaning ..................................................................................................................................17
Adjusting Light Head Rotating Friction..............................................................................................17
Adjusting Arm Tension..........................................................................................................................18
Technical Data ............................................................................................................................................. 19
Troubleshooting Guide.............................................................................................................................. 21
Replacement Parts ...................................................................................................................................... 22
Warranty Information................................................................................................................................ 23
Electrical Wiring Diagrams -120 V versions ......................................................................................... 24
Electrical Wiring Diagrams -240 V versions ......................................................................................... 26
Electrical Wiring Diagrams -100 V versions ......................................................................................... 28
This manual contains detailed information on the above, but the responsibility for effective and
safe use of the product ultimately rests with the user. Products should at all times be handled
by qualified staff; it is the responsibility of the user to ensure this is the case.

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Introduction
Congratulations on your purchase of the AIM-100™ Minor Surgery Light!
The AIM-100™ Minor Surgery Light is designed to give the professional health care
market superior performance, reliability and value. The light contains advanced optical
and mechanical solutions aimed at offering you an optimal working environment for
efficient and comfortable procedures, while assisting in enhancing performance.
Built in features of the AIM-100™ include intensity, color correction, shadow reduction,
light distribution, spot appearance, focusability and maneuverability. The AIM-100´s™
solid and durable construction ensures many years of trouble-free professional lighting.
The AIM-100™ Minor Surgery Light is intended to be used as a light for surgeries,
procedures, and patient examinations. It is available in floor stand, wall mount and single
or double ceiling models. Effective working distance between patient and light head is
from 24-39” (0.6 -1.0 m). A removable and autoclavable handle (which also serves as
bulb-focus control) accepts pre-sterilized covers.
This manual contains guidance on how to operate & maintain the AIM-100™ Minor
Surgery Light. For instructions on how to install the product, please refer to the
installation manual furnished with the product.
Burton Medical Products is a leading manufacturer of medical lighting. The product lines
encompass lights for diagnostic, procedure, minor surgery, and major surgery
applications. You are welcome to find out more on our web site at
www.burtonmedical.com
This product was designed and manufactured in the U.S.A. by:
Burton Medical Products
21100 Lassen Street
Chatsworth, CA 91311
U.S.A.
Questions?
Tel: [phone]
[phone]
Fax: [phone]
[phone]
www.burtonmedical.com
Copyright © 2006 Burton Medical Products

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Symbols & Warnings
Symbols Used In This Manual
Y
YWARNING
Disregarding this instruction can present the risk of a serious
or fatal injury.
Y
YCAUTION
Disregarding this instruction can result in medium to light
injury and damage to property.
R
R IMPORTANT
Provides usage tips and useful information.
Symbols & Warnings used on the product
Symbol Meaning
Manual should be consulted
Ground connection, unprotected
Protective ground connection
Hot surface
Alternating current
CCE-conformance mark
>PC< Polycarbonate plastic material – Please sort and recycle
On (power connection to the mains)
Off (power disconnection to the mains)
On / Off (power connection/disconnection to the mains)
Y
YAttention, consult accompanying documents
Dangerous voltage
Indicates separate collection for electrical and electronic equipment.
Specific warning labels on the product
Y
YCAUTION – Retainer clip must be properly installed to avoid safety hazard
Y
YCAUTION – Key must be properly installed to avoid safety hazard
Y
YCAUTION – Hot surfaces, Do not touch bulbs/lenses.

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Technical Description
Main components
Figure 1 Main components
Single Ceiling Version
Consists of one AIM-100™ light head attached to a suspension system.
Figure 2 Single Ceiling Version

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Double Ceiling Version
Consists of two AIM-100™ light heads attached to separate arms, but with a common
down tube secured to the structural ceiling.
Figure 3 Double ceiling version
Wall Mount Version
Consists of one AIM-100™ light head attached to a suspension system. The suspension
system is attached to a wall mount, which is secured to the wall.
Figure 4 Wall mount version

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Range of motion – Ceiling version
Figure 5 Vertical range of motion.
Figure 6 Horizontal range of motion (unlimited rotation in both axes)

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Floor Stand Version
Consists of one AIM-100™ light head attached to a mobile suspension system. The
suspension system consists of the following:
•A mobile stand with an upright pole. The stand has castors to facilitate
movement.
•A spring arm between the upright pole and the light head.
•A dual-sided yoke between the spring arm and the light head.
Figure 7 Floor Stand Version
Light Head
The light head consist of three special light assemblies. These can be adjusted to merge
at different distances by twisting the handle. The housing is designed to facilitate the
proper cooling of the bulb, while maintaining a low surface temperature.

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Operation
Safety Precautions
Y
Y WARNING
Risk of burn
During normal operation do not touch any optical surfaces
(e.g. bulb, reflector, window).
Y
Y WARNING
Fire hazard
Do not obstruct any vents or openings.
Y
Y WARNING Do not use the fixture if, for any reason, it does not appear
to work properly. Instead, alert your Maintenance
Department, or Burton, of observed deficiencies and have
them corrected before continuing to use the light.
Y
Y CAUTION Do not look directly into the light.
Y
Y CAUTION In the unlikely event of a bulb exploding, discontinue the use
of the light immediately. To avoid shards falling out, do not
use or move the light until it has been thoroughly cleaned
inside.
W
W TIPS If a bulb burns out during a procedure, continue to use the
fixture until a replacement can be made. But be aware that
the failed bulb will cause added voltage, which will eventually
lead to premature burnout of the remaining bulbs.
Applying Power
For the wall and ceiling versions, the main power on-off switch is located on the wall
plate.
For the floor stand version, the main power on-off switch is located on the floor stand
base. It is operated by lightly stepping on it.

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Using Dimmer (Optional, for 120V version only)
Sterilization Protocol – Handle
The AIM-100™ handle assembly is made from high-temperature resistant Noryl™
plastic. It should normally withstand up to 2500 sterilization cycles according to the
procedure below, without deterioration. If the handle starts cracking or flashing it
should be replaced. The most important factor for keeping the handle from wearing out
is not to exceed the temperature limit mentioned in the autoclave procedure. See page
22 for replacement information.
If there is any foreign matter on the handle it should be cleaned thoroughly prior to
sterilization.
1
1. . Place the handle in the autoclave.
2
2. . Set the autoclave cycle for 270°F (132°C),
pre-vacuumed cycle.
3
3. . Set the autoclave cycle time for 3-minutes,
turn the sterilizer on and wait for the
process to be completed.
4
4. . Remove the handle and place it in use, or
transport and store it in a sterile
environment pending use.

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Maneuvering the Light Head
If a procedure is to be performed which requires a sterile field, the handle must be
sterilized or sterile disposable covers for the cover must be used. At no time during the
procedure may any other part of the fixture be touched. The AIM-100™ arm system
and light head attachment were designed so the light head could be positioned at any
location within its range of motion using only the handle.
Adjusting the Light Pattern
A slight twist of the handle will adjust the beam pattern so that the individual light
beams from the three bulbs can be merged at the work surface. To get the maximum
intensity, the light beams should be merged completely. However, in many cases it is
preferable to have the light beams slightly offset to achieve a larger spot.
Attaching / Detaching the Handle
The handle can be removed for cleaning and sterilization by pushing the plunger (1)
located between the handle flange and housing and pulling the handle down (2).
To reinsert, push the handle into the hole and make sure it ‘clicks’ into position.

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Using Sterile Disposable Covers for the Handle
The handle is designed to fit sterile disposable covers (Burton part #0008100PK). To
attach the cover to the handle, simply slip it on to the handle and make sure it engages
with the small flange (indicated on illustration below) on the handle.

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Maintenance
Y
Y WARNING The proposed maintenance schedule is a suggestion.
Depending on the use of the product and the operating
environment, the required maintenance may not be limited to
this. It is the responsibility of the user to service and maintain
the product as needed. Failure to do so may present risk of
serious or fatal injury.
Y
Y WARNING If the equipment is not functioning properly, do not attempt
“quick fixes” with tape, wires etc. If the solution cannot be
found in this manual Burton should be contacted.
Maintenance schedule
Weekly •
• Check that the light is easy to move in its range of
movement, and that it holds its position without drifting
•
• Check that all components appear secure
Every 1300 hrs1of
use or 12 months
•
• Remove top housing; clean accessible parts
•
• Check and, if needed, adjust friction between light head
and yoke shaft
Every 1800 hrs2of
use or 24 months
•
• Check and, if needed, adjust spring arm tension
•
• Clean optics
•
• Check and tighten bolts in ceiling / wall
1Equals ~3.5 hours use per day for one year. (Or ~7 hours use per day for 6 months)
2Equals ~2.5 hours use per day for two years. (Or ~7 hours use per day for 9 months)

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Changing Bulbs
Y
Y WARNING
Risk of burn
Avoid replacing lamps when the fixture is hot. Wait at
least 30 minutes for it to cool.
Y
Y WARNING
Fire hazard
Replace bulbs with same type and rating. Purchase bulbs
from a Burton-authorized distributor. (Halogen, 35W
(37W) IRC, 12 volt, bi-pin, GY6.35 base. Burton part #
1017111.)
Y
Y CAUTION
Electrical shock
When replacing lamps, make sure that the power is off.
W
W NOTE Do not touch the bulb with bare hands, as oil from skin
will cause premature failure. Use gloves or a dry cloth.
1. Use a small Phillips screwdriver to
loosen the retainin
g
screw at the
p
od. 2. Remove the pod.
3. Unscrew the bulb retaining ring 4. Pull the socket with the bulb out by
p
ullin
g
the wires.

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Replacing Fuses
Y
Y WARNING
Fire hazard
Replace only with correct fuse rating.
For 120 V version: T, 3A, 250V.
For 240 V version: T, 1A, 250V.
For 100 V version: T, 3A, 250V.
Floor Stand Version
The fuse holder is located in the floor stand base. Unplug the power cord before
replacing fuses. Use a flat screwdriver to open the fuse holder and replace the fuse(s).
5. Use gloves or a dry tissue when
replacing the bulb. Pull it straight out of
the socket.
6. Insert the new bulb in the opposite
order. Do not overtighten the screws
holding the pods.

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Ceiling Versions 120 V
The fuse holder is located on the wall switch. Disconnect power to the lamp circuit at
the main breaker before replacing the fuse. Use a flat screwdriver to open the fuse
holder and replace the fuse.
Ceiling Versions 100 V and 240 V
For the 100 V and 240 V ceiling versions, the fuse holder is located adjacent to the
terminal block on the ceiling casting. To access it, the ceiling dome must be removed.
This is done by loosening the two set screws on the locking ring (indicated by the
arrow). Replace fuse and assemble in the opposite order.

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Normal Cleaning
Y
Y WARNING
Electrical shock
For all cleaning work, power off the equipment and secure
it from being switched on again.
Make sure that no cleaning fluid runs into the equipment.
W
W NOTE
Damage to
equipment
Apart from mild detergents and alcohol, no other cleaning
agents or chemicals should be used on the product.
A soft cloth dampened with a mild detergent solution may be used for basic cleaning of
all surfaces on the AIM-100™. In some cases, a soft cloth soaked in denatured alcohol
may be used for stubborn stains.
Extensive Cleaning
For more thorough cleaning of the light head, the top housing should be removed. This
is done by first removing the pods to get access to the 3 screws holding the top and
bottom housing together. (Steps 1& 2 in the procedure for replacing bulbs). Remove
the screws and lift the top housing off. Use a soft cloth to wipe the corners and
surfaces hidden when the parts are assembled. Be careful not to bend any components
inside the light head. Damaging parts may affect the operation and light output.
Adjusting Light Head Rotating Friction
If the light head doesn’t hold its position when it is rotated around the two shafts going
into the housing, an inside adjustment is required. This is done by first removing the
pods to get access to the 3 screws holding the top and bottom housing together. (Step
1& 2 in the procedure for replacing bulbs). Remove the screws and lift the top housing
off. A nut on each shaft will be accessible. Use a wrench to tighten the nuts. Rotate the
light head about the shaft to verify correct friction and then re-assemble the housing.
Y
Y CAUTION Do not over tighten! This may cause the housing to break.
Very little tightening is required to get enough friction.

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Adjusting Arm Tension
If the spring inside the articulating arm is too strong or weak, the light head won’t hang
properly when positioned and released by the operator. It will drift up or down,
depending on spring setting. To adjust the spring tension:
1. Remove the cap
2. Pull the spring arm up about 45º
until the hole is at the top and the
screw is visible through the hole.
3. Insert a slotted-screwdriver in hole
•If the spring arm drops, the spring
force is too low. The adjusting
screw must be rotated counter-
clockwise.
•If the spring arm goes upward, the
spring force is too high. The
adjusting screw must be rotated
clockwise.

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Technical Data3
Classifications
Type of protection against electric
shock
Class 1
FDA classification Surgical lamp sec. 878.4580. Class II.
CISPR 11 classification Group 1, Class A
Allowable leakage current Does not exceed 200 µa
Reliability of earth protection Does not exceed 0.1ohm
Mode of operation Continuous
Protection against explosion
hazards
Not to be used in presence of flammable
anesthetics
Protection against hazardous parts
and ingress of liquids
IPX0. Not protected against the ingress of
fluids.
Degree of mobility Ceiling and wall mount versions: permanently
installed. Floor stand version: Mobile.
Approvals All versions: UL60601-1, C/UL, IEC60601-2-41
In addition for 240V version: MDD 93/42/EEC
IEC60601-1-2
Standards Meets the requirements for surgical task
lighting in ANSI/IESNA RP-29-95 Lighting for
Hospitals and Health Care Facilities.
EU-conformance
The CE mark on this product (240 V version) indicates it has been tested to and
conforms with the provisions noted within the 93/42/EEC Medical Device Directive.
Authorized European
Representative:
Luxo ASA
Drammensveien 175, N-0277 Oslo, Norway
Tel: [phone], www.luxo.com
CE classification Class I
Electrical
Supply connections 100, 120 or 240 V ac, 50/60 Hz
Power consumption 116 W (232 W for Double ceiling version)
Bulb types Halogen, 35W (37W) IRC, 12 volt, bi-pin,
GY6.35 base. Burton part # 1017111.
Bulb life 2000 hrs4
Fusing 120 V versions: T, 3 A, 250 V, ¼ x 1¼ in
240 V versions: T, 1A, 250 V, 5 x 20mm
100 V versions: T, 3 A, 250 V, ¼ x 1¼ in
The T indicates Time lag (i.e. slow blow fuses)
There are 2 fuses in the floor stand and the
double ceiling version. There is 1fuse in the
single ceiling and the wall version.
Power cord (floor stand version) 120 V version: Hospital grade, SJT 18/3C,
Harmonized HD-21, length 100 in (2,54m)
100 and 240 V versions: Detachable,
3All specifications subject to change without notice.
4Average lifetime for bulbs running continuously.

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IEC60320C13, length: 2,5 m.
Transport and Storage Conditions
Ambient temperature 0 - 70°C (32 - 158°F)
Relative humidity 10 - 75% (no condensation)
Atmospheric pressure 500 - 1060 hPa
Operation Conditions
Ambient temperature 10 - 30°C (50 - 86°F)
Relative humidity 30 - 75%
Atmospheric pressure 700 -1060 hPa
Weights and Dimensions
Single ceiling version 33.6 lbs, (15,3 kg)
Double ceiling version 70 lbs (32 kg)
Wall mount version 40 lbs (18 kg)
Floor stand version 34.8 lbs (15,8 kg)
Light head including yoke 9,6 lbs (4,4 kg)
Light head diameter 20 in (51 cm)
Range of motion: See illustrations in Technical Description.
Optical Performance/Operating Characteristics
The optical data are nominal values (unless specified otherwise) based on
measurements done according to the IEC 60601-2-41 standard on the rated voltage.
Please be aware that lights are very sensitive to voltage variations, and that this can
affect the light performance and bulb life significantly. Also the performance of the
individual bulbs has a natural variance due to their manufacturing process.
Central Illumination at 1 m (39.4”) , Ec65,000 lux (6000 fc)
Central Illumination at 24” (0.61 m) , Ec160,000 lux (14800 fc)
Light Field Diameter, d10 9.7 in (246 mm)5
Light Field Diameter, d20 7.3 in (185 mm)3
Light Field Diameter, d50 4.5 in (114 mm)3
Light distribution ratio d50/d10 0.5
Total Irradiance, Ee380.0 W/m2(0.04 W/cm2)
Depth of illumination 47 in (1,2 m)
Color temperature 3700°K
CRI (Color Rendering Index) 97 Ra
R9 (Color Rendering of a strong red color that is
important for medical purposes)
95 R9
Focus range 24in (0,61m) to 39in (1m)
Remaining Illuminance With Two Masks 21 % of Ec
Remaining Illuminance With One Tube And Two Masks 32 % of Ec
Remaining Illuminance With One Mask 16 % of Ec
Remaining Illuminance With Tube (Deep Cavity) 93 % of Ec
Remaining Illuminance With One Tube And One Mask 21 % of Ec
Cavity Shadow Ratio 0.21 T
Ecological characteristics
Burton Medical Products cares about the ecological environment, and in the design
5The Light Field Diameters are given for a light beam that is merged for maximum central illuminance.
Since the light beam is adjustable, the Light Field Diameter can be increased by offsetting the merging of
the beams. See more about this in the section “Adjusting the light pattern” on page 9.