M2 Antenna Systems FGAE1000-D1-W-COS-A-H User manual

M2 Antenna Systems, Inc. 4402 N. Selland Ave. Fresno, CA 93722
Tel: [phone] Fax: [phone] Web: www.m2inc.com
©2018 M2 Antenna Systems Incorporated 12/20/21
REV A
M2 Antenna Systems, Inc.
Model No: FGAE1000-D1-W-COS-A-H
SPECIFICATIONS:
Model ........................................ FGAE1000-D1-W-C-A-H
Motor Type ................................ DC Motor
Worm Gear Configuration ......... Single
Enclosure Type ......................... Weatherproof
Mount Style................................ Cross Boom
Body Material............................. Aluminum
Environment Control.................. Heater

SYSTEM OVERVIEW & DIMENSIONS
BEFORE YOU BEGIN: Look over all the DRAWINGS to get familiar with the various parts and assem-
blies in the system. Tools handy for assembly process: screwdriver, 11/32, 7/16, 1/2, 9/16 and 5/8” spin
-tites, end wrenches and/or sockets, measuring tape.
Note:
All installations are unique in some way, which means it's OK to preassemble certain hardware, or
rearrange the assembly process to meet specific site requirements. A quick review of the assembly
notes and drawings should help firm up the appropriate strategy. Please remember to double-check
all hardware for tightness BEFORE it becomes inaccessible.
Two containers of zinc paste (Penetrox, Noalox, or equiv.) have been provided to enhance
and maintain the quality of all electrical junctions on this system. Apply a thin coat wherever
two pieces of aluminum come in contact or any other electrical connections are made. It is
also useful on screws and bolt threads as an ANTI SEIZE compound.

3” PIPE CLAMPS (OPTIONAL)
6” PIPE CLAMPS (OPTIONAL)
6” PIPE
(CUSTOMER SUPPLIED)
PIPE CLAMP #1
(QTY. 3)
PIPE CLAMP #2
(QTY. 3)
BOLT,3/8-16 X 4.0 HEX,SS
(QTY. 6)
LOCKWASHER,3/8”,SS
(QTY. 6)
BOLT,5/16-18 X 2.0, HEX HD,SS
(QTY. 2)
FLATWASHER,5/16,SS
(QTY. 2)
LOCKNUT,5/16-18,SS
(QTY. 2)
PIPE STOP
AZ-1000
ASSEMBLY
BOLT,3/816 X 1.0
SCKT HD,SS
(QTY. 6)
3” PIPE
(CUSTOMER SUPPLIED)
PIPE CLAMP #1
(QTY. 3)
PIPE CLAMP #2
(QTY. 3)
BOLT,5/16-18 X 2”,SS
FLATWASHER,5/16”,SS
PIPE STOPBOLT,3/8-16 X 3”,SS
LOCKWASHER,3/8”,SS
BOLT,3/816 X 1.0
SCKT HD,SS
(QTY. 6)
AZ-1000
ASSEMBLY

FGAE1000-D1-W-COS-A-H ASSEMBLY
BOLT, 3/8-16 x 1”
SS
(QTY 5)
AZ-1000W
BOLT, 3/8-16 x 1”
SS
(QTY 5)
BOLT, 3/8-16 x 3/4”
SS
(QTY 1)
CROSS BOOM PLUG IN
USE: BOLT, 1/4-20 X 3”, SS
LOCKNUT, 1/4-20, SS
(BOTH SIDES)
AZ-1000W
EL-1000W

CABLE BRIDGE
ARM
FGAE1000-D1-W-C0S-A-H ASSEMBLY
CABLE BRIDGE
BOLT, 1/4-20 X 1.0 SS
LOCKNUT, 1/4-20 SS
2.4 CRADLE
BOLT, 1/4-20 X 3.5 SS
LOCKNUT, 1/4-20 SS
ON CENTER CABLE
PASS THROUGH

FGAE1000-D1-W-COS-A-H ASSEMBLY
≈ 10-30
DEG
NOTE: When using 180 degrees over the top elevation movement during tracking, the cable bridge
can collide with the cable routing bar and associated cables. When mounting the cable bridge, be sure
the elevation system is on the horizon, then position the cable bridge 10-30 degrees below the horizon
to avoid collision with the cable routing bar. Confirm clearance before any un-manned operations.
CABLE BRIDGE

CABLE ROUTING
The new AE1000-D1-W-COS-A-N helps to simplify the cable routing process by allowing the cable to pass through the
Azimuth axis. This simple change can save on costly repairs when cable get snagged keeping the system from performing.
LARGE NYLON TIES
TO HOLD DOWN
POWER DIVIDERS
AND OR FEED LINES
CABLE BRACE

CABLE ROUTING
Note: When cable routing, each axis should be positioned at the centers of each travel spectrum. Az: If your AZ
is set for south center, then position the AZ at 180 deg. EL: if your EL is set for 0 to 90 deg. The set your EL for
45 deg. This way the cables will only need to flex for 1/2 of the total movement on each direction of rotation.
Elevation Loop
The Elevation axis control cable comes up through the AZ assembly cable pass through and attaches to the
elevation motor unit. Note the RF cables from the antennas come from either side of the H-Frame and onto the
cable bridge then they should loop around the Elevation axis body then down through the cable pass through.
The loop around the Elevation body will provide a loop that will expand and contract as the elevation moves up
or down in rotation. Temporarily use electrical tape or nylon ties to hold the cables together and to the cable
brace. Drive the Elevation axis to both ends of the travel and watch the cables to be sure they do not become to
tight or get hung up. Make adjustments as needed, this may take multiple passes to feel comfortable with the
cable rap and cable loop. Once you feel comfortable with the cable rap and its movement add nylon ties to the
cable brace. Note: multiple slots have been added to the cable brace to give adequate positions for small and
large cable bundles. Taping or the use of nylon tie to keep the bundle together below the cable pass through is
recommended
NOTE:
GENERIC POWER DIVIDER
BRIDGE SHOWN FOR
CABLE ROUTE EXAMPLE.
POWER DIVIDER BRIDGE
SETUP MAY BE DIFFERENT.
REFER TO MASTER SYSTEM
MANUAL FOR MORE DETAILS.
LARGE NYLON TIES
TO HOLD DOWN
POWER DIVIDERS
AND OR FEED LINES

CABLE ROUTE FLAG & BRIDGE
AZ Cable Route
The Azimuth axis control cable simply attaches to the AZ axis then loops down and back to the full cable bundle
coming from the bottom of the cable pass through 6 to 12 inches below the exit of the pass through. Taping or
the use of nylon tie to keep the lower main cable bundle together below the cable pass through is recommend-
ed.

DESCRIPTION QTY
AE1000 ELEVATION ASSEMBLY (SAAE1948) .......................................... 1
AE1000 AZIMUTH ASSEMBLY (SAAE1926) .............................................. 1
7 PIN FEMALE RIGHT ANGLE CONNECTOR ASSEMBLY ....................... 2
CABLE BRACE (M2AAE1928) .................................................................... 1
CABLE BRIDGE ARM (M2AAE1617) .......................................................... 2
CABLE BRIDGE (M2AAE1618) ................................................................... 1
2.4” CRADLE (M2AMC0128) ....................................................................... 4
PENETROX OR ZINC PASTE (1 OZ. CUP). ............................................... 1
NYLON TIE, 12”........................................................................................... 10
NYLON TIE, 7”............................................................................................. 10
DESICCANT BAG........................................................................................ 2
HARDWARE
BOLT, 3/8-16 X 1.0”, SOCKET HEAD, S.S.................................................. 11
BOLT, 3/8-16 X 3/4”, SOCKET HEAD, S.S.................................................. 1
BOLT, 5/6-18 X 1/2” ,SOCKET HEAD, SS................................................... 2
BOLT, 1/4-20 X 3.5” HEX HEAD S.S. ......................................................... 4
BOLT, 1/4-20 X 1.0” HEX HEAD S.S ........................................................... 2
LOCK NUT, 1/4-20, S.S. .............................................................................. 6
SCREW, 8-32 X 1/2”, SET, S.S. .................................................................. 4
ALLEN KEY, 5/64” ....................................................................................... 1
OPTIONAL KITS
□ PIPE MOUNT KIT, 3” (FGAEPMK3)
DESCRIPTION QTY
3” PIPE CLAMP (M2AMC0144) ................................................................... 3
3” PIPE CLAMP CAP (M2AMC0149)........................................................... 3
3” PIPE STOP (M2AAE1608) ...................................................................... 1
HARDWARE
BOLT, 3/8-16 X 3”, HEX HEAD, S.S............................................................ 6
LOCK WASHER, 3/8”, S.S........................................................................... 6
BOLT, 5/16-18 X 2”, HEX HEAD, S.S. ......................................................... 2
FLAT WASHER, 5/16”, S.S.......................................................................... 2
LOCK NUT, 5/16-18, S.S. ............................................................................ 2
□ PIPE MOUNT KIT, 6” (FGAEPMK6)
DESCRIPTION QTY
6” Pipe Clamp #1 (M2AMC0143) ................................................................. 3
6” Pipe Clamp #2 (M2AMC0142) ................................................................. 3
6” Pipe Stop (M2AAE1606).......................................................................... 1
HARDWARE
Bolt, 3/8-16 x 4”, Hex Head S.S. .................................................................. 6
Lock Washer, 3/8” S.S. ................................................................................ 6
Bolt, 5/16-18 x 2”, Hex Head S.S. ................................................................ 2
Flat Washer, 5/16”, S.S................................................................................ 2
Lock Nut, 5/16-18, S.S. ................................................................................ 2
FGAE1000-D1-W-C-A-H PARTS & HARDWARE