MachineryHouse DC-1 User manual

W392 16/12/09
DUST COLLECTOR
DC-1
INSTRUCTION MANUAL
1

Dear customer,
we wish you a pleasant and successful working experience with your
new machine.
We recommend
that you read through the entire operating instructions before putting
into operation.
Read the instructions manual:
Before installing, putting into use or undertaking work on the
compressor, read the instructions manual carefully.
Dangerous Voltage
Caution! Switch off current entry on compressor before each
contact.
Danger due to hot surfaces
Caution! There are some parts of the compressor that can get very
hot.
These operating instructions are to assist you in getting to know your
machine. The operating instructions contain important notes on how you
work with the machine safely, expertly, and economically, and how you can
avoid hazards, save repair costs, reduce downtime and increase the
reliability and service life of the machine.
In addition to the safety requirements contained in these operating
instructions, you must be careful to observe your country’s applicable
regulations.
The operating instructions must always be near the machine.
Put them in a plastic folder to protect them from dirt and humidity.
They must be read by every operator before beginning work and observed
conscientiously.
Only persons who have been trained in the use of the machine and have been
informed of the various dangers may work with the machine.
The required minimum age must be observed.
In addition to the safety requirements contained in these operating
instructions and your country’s applicable regulations, you should
observe the generally recognized technical rules concerning the operation
of woodworking machines.
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General Notes
After unpacking, check all parts for any transport damage. Inform the
supplier immediately of any faults.
Later complaints cannot be considered.
Make sure the delivery is complete.
Before putting into operation, familiarize yourself with the machine by
carefully reading these instructions.
Scope of delivery
Exhaust system
Exhaust hose ø 100 mm
Hose coupling ø 100 mm
2 hose clamps ø 100 mm
Filter cartridge
Operating instructions
Specifications
Dimensions d x h mm 360x670
Exhaust connection d mm 100
Hose length mm 1500
Air flow m³/min: 3.05
Suction Pa 2500
Weight kg: 10
Container l 50L
Drive
Electric motor 240V/50Hz
Motor speed (rpm) 20000
Rated input (W) 1100
Noise level at idle dB(A) 85

Components
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1. Motor casing
2. Shavings container
3. On/off switch
4. Locking strap
5. Exhaust hose
6. Hose clamps
7. Hose coupling
Fig.1
General Information
Check all parts after unpacking for possible transportation damages.
Check if all parts are delivered.
Use the operating instructions to make yourself be familiar with the device
before use.
Use only original parts as accessories as well as wear and tear elements
and spare parts. You can get spare parts at your dealer.
Safety Instructions
Pass these safety instructions on to all persons working with the machine.
Observe all safety instructions and warnings on the machine.
Keep all safety instructions and warning labels on the machine complete
and in a legible condition.
Check the power cords. Do not use fault power cords.
Make sure the machine is set up on firm ground and stands level and stable.
Protect the machine from getting wet.

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Keep children away from the machine when it is connected to the power
supply.
Installation, repairs and maintenance work of the electrical installation
may only be carried out by quali ed personnel.
fi
Switch machine off before correcting faults. Disconnect the mains plug.
Maintenance work or replacing the bag, the filter, or the hose must only
be conducted with the mains plug disconnected from the power supply.
In explosion risk areas only “explosion-proof machines” may be used.
Check the proper function of the machine before each use.
Switch the motor off when leaving the working area. Disconnect the mains
plug.
Before relocating the machine, even over short distances, disconnect it
from all external power sources! Reconnect the machine properly to the
mains supply before putting it to operation again!
Intended Use
This machine complies with the current CE machinery directive.
The machine was designed according to the state of the art and safety
standards. Nevertheless, the use of it might pose a hazard to health or
life of the operator or others, or might have adverse effects on the machine
or other material assets.
Use the machine only in good technical condition, in accordance with the
intended use, bearing in mind the safety and possible dangers, and in
adherence to the operating instructions. In particular, faults that might
cause an unsafe condition must be repaired immediately!
The exhaust system is intended for removing wood shavings and associated
wood dust.
This exhaust system is powered by a brush type motor which is not a
continuously rated cycle. Therefore it is NOT designed for industrial
applications.
Regularly inspect the filter for damage. Replace damaged filters! Check
tightness of the casing and of the sealing of filter and shavings bag
regularly.
When you use the cleaning nozzle, make sure you do not suck in objects
such as screws, nails, or pieces of plastic or wood.
The machine may only be used with original parts and original accessories

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from the manufacturer.
Only for collecting shavings (not dust).
The manufacture‘s safety, working, and maintenance instructions, as well
as the dimensions stated in the technical specifications, must be
observed.
The applicable accident prevention regulations and other generally
accepted rules concerning safety must be obeyed.
The machine may only be operated, serviced, or repaired by persons familiar
with it and aware of the risks. Arbitrary modifications of the machine
exclude any liability of the manufacturer for damage arising from this.
The machine may only be used with original accessories from the
manufacturer.
Remaining hazards
The machine was designed according to the state of the art and accepted
safety standards. However, remaining risks might occur during work.
There is a health risk from wood dust or wood shavings. It is absolutely
essential to wear personal protective equipment such as eye protection
and a dust mask.
There is the possibility of inhaling dust when you close or replace the
Filter bag. Ignoring the operating instructions concerning the disposal
(e.g. the prescribed use of dust masks P2) might lead to the inhalation
of dust.
There is a health risk due to high noise levels. During operation the
permitted noise level will be exceeded. It is absolutely essential to wear
personal protection equipment such as hearing protection.
There is an electrical hazard when improper electrical connecting cables
are being used.
Furthermore there might be non-obvious residual risks despite all
precautions.
Remaining risks can be minimized by observing the Safety Instructions and
the Intended Use as well as the operating instruction in their entirety.

Assembly
For packaging reasons your machine is not entirely assembled. Take the exhaust
system out of the packing. Release the locking strap and remove the motor
casing.
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Fig.2
In the container you will
Find all the components of
the exhaust system.
Take all parts out and check
for completeness.
1、 Filter cartridge
2、 Filter bag
3、 Exhaust hose
4、 2 hose clamps
5、 Hose coupling d 100 mm Fig.2
Fig.3
Mount the filter cartridge
with filter bag.
Place Filter cartridge 1 into
Filter bag 2.
Fig.3
Fig.4
Push any overhang into the filter
cartridge.
Fig.4

Fig.5
Now plug the Filter cartridge 1
onto the motor casing 2. Place
the entire motor casing on the
container and secure with the
locking strap.
Fig.5
fig.6
Mount the exhaust hose.
Fig.6
Fig.7
Attach the other end of the
exhaust hose using a hose
clamp and hose coupling .
Fig.7
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Electrical Connection
Connecting the electrical equipment, or any repair work, may only be
carried out by a quali ed e
filectrician. The built-in electric motor is
already connected and ready for operation. The connection to the mains
supply made by the customer, as well as the extension cord used, must comply
with these regulations.
Important Notes
Faulty power cords
Power cords often suffer insulation damage.
Causes are:
zPinching when power cords are routed through windows or door
cracks.
zBending due to improper attachment or routing of the power cords.
zCuts due to driving over the power cords.
zInsulation damage caused by yanking the mains plug out of the power
outlet.
zCracks in the insulation due to ageing.
Such faulty power cords must not be used and are a danger to life because
of the damaged insulation!
Inspect the power cords for damage on a regular basis. Make sure that during
this inspection the power cord is not connected to the mains supply.

AC Motor
The power supply must be 240 V/ 50 Hz.
The connection to the power supply must be protected with a 16 A (delayed-action) fuse/
circuit breaker.
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Parts’Diagram
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Parts’List
ITEM NAME
Q
TY
1 Shavings container 1
2 Locking strap 1
3 Cartridge filter 1
4 Motor 1
5 Screw ST5.5X15 3
6 Container lid 1
7 Screw M5x10 4
8 long sponge 3
9 round sponge 1
10 Right motor casing 1
11 Screw M5x45 1
12 Screw M5x25 3
13 M5 nut (black) 3
14 Left motor casing 1
15 Cable 1
16 On/off switch 4
17 Cable gland 4
18 Ø5 Spring washer 12
19 Ø5 washer 1
20 Rubber cushion 2
21 Filter bag 2
22 Hose coupling 1 1
23 Hose clamps 2
24 Hose coupling 2 4
25 Exhaust hose 4
26 Screw M5x12
27 M5 nut (white)