MAFI Trac T225 User manual

Maintenance manual
MAFI - Trac
T225/T230
Terminal Trac
...get it rolling
Production no. 326xxxx

Maintenance manual T225/T230
Publisher MAFI-Transport-Systeme GmbH
Hochhäuser Strasse 18
D-97941 Tauberbischofsheim
Telephone: [phone]
Fax: [phone]
E-mail: serv[email protected]
Document type Maintenance manual
Original Maintenance manual
Production number 326xxxx
Issue date 5.2012
Language English
Copyright © 2004, MAFI-Transport-Systeme GmbH
This documentation and all parts thereof are copyright
protected. Any use or change made outside the strict
limitations of the copyright law without the consent of
MAFI-Transport-Systeme GmbH is not permitted and is
punishable by law. This particularly applies to reproductions,
translations, microfilming, and the storage and processing in
electronic systems.

TABLE OF CONTENTS
Maintenance manual T225/T230 1
Vehicle identification ................................................. 3
Vehicle identification plate ................................................... 4
Production number ............................................................... 5
User instructions ....................................................... 7
About this Maintenance manual ........................................... 8
Content overview ................................................................. 9
Warranty/Liability ............................................................... 10
MAFI Service ..................................................................... 11
Safety instructions .............................................................. 12
Graphical aids .................................................................... 13
Symbols ............................................................................. 14
Safety ........................................................................ 15
General information ........................................................... 16
Intended use ...................................................................... 17
Other dangers .................................................................... 19
Qualifications of the operating personnel ........................... 22
Personal safety gear .......................................................... 23
Warning signs on the MAFI Trac ....................................... 24
Your MAFI Trac ........................................................ 27
Product description ............................................................ 28
Exterior view ...................................................................... 29
Interior view ........................................................................ 31
Maintenance work .................................................... 33
Maintenance schedule ....................................................... 34
Lubricating points ............................................................... 38
Tilting driver's cab .............................................................. 44
Motor .................................................................................. 50
Cooling system .................................................................. 52
Air filter ............................................................................... 60
Fuel system ........................................................................ 62
Drive train ........................................................................... 66
Compressed air system ..................................................... 77
Hydraulic system ................................................................ 82
Fifth wheel / fifth wheel coupling ....................................... 88
Wheels and tyres ............................................................... 90
Air conditioner ................................................................... 92
Electrical system ................................................................ 95
Air suspension ................................................................. 100
Operating materials ............................................... 101
General information ......................................................... 102
Fuels ................................................................................ 103
Oils .................................................................................. 105
Coolant ............................................................................. 107
Lubricating greases .......................................................... 108
Filling quantities ............................................................... 109
ENVIRONMENTAL NOTES .................................... 111

2Maintenance manual T225/T230
Disposing of operating materials ...................................... 112
MAINTENANCE CERTIFICATES ............................117
General information .......................................................... 118
Maintenance certificate .................................................... 119

Maintenance manual T225/T230 3
VEHICLE IDENTIFICATION
Vehicle identification plate
Production number

VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION PLATE
4Maintenance manual T225/T230
Vehicle identification plate
Fig. 1: Mounting location
The vehicle identification plate is attached behind the driver's
seat.
Fig. 2: Vehicle identification plate
On the vehicle identification plate you will find information on:
zvehicle type
zproduction number
zweights
zcargo
zbattery
11-C26-003-007A-5
11-C00-017-001A-2

VEHICLE IDENTIFICATION
PRODUCTION NUMBER
Maintenance manual T225/T230 5
Production number
The production number identifies your MAFI Trac. It is
stamped on the vehicle identification plate.
The production number of your MAFI Trac is:
Specify the production number in all written
communication with MAFI. Providing this number
simplifies answering your questions and ordering parts.
Door key / Ignition key
Please write down the key number of the door and ignition
keys here to ensure that you can easily reorder keys:
3260xxx
Door key Ignition key
............................. .............................

6Maintenance manual T225/T230

USER INSTRUCTIONS
Maintenance manual T225/T230 7
USER INSTRUCTIONS
About this Maintenance manual
Content overview
Warranty/Liability
MAFI Service
Safety instructions
Graphical aids
Symbols

USER INSTRUCTIONS
ABOUT THIS MAINTENANCE MANUAL
8Maintenance manual T225/T230
About this Maintenance manual
General information
This maintenance manual (MM) is a part of the MAFI Trac. In
the following the MAFI Trac is abbreviated to MT.
It informs you of the correct maintenance and intended use of
the MT. The more familiar you are with the MT, the better you
can work with it and drive in traffic.
Therefore it is important:
zYou are familiar with and understand the contents of this
Maintenance manual,
zThat, after familiarising yourself theoretically with the
operating elements and maintenance procedures of the
MT, you practice these before actually using the MT,
zYou do not activate any switches or try out any operating
procedures with which you are unfamiliar,
zInform other users about all safety instructions and
warnings,
zAdhere to the generally applicable regulations for the area
(company or public roads) in which you operate the MT.
Directional and positional specifications
Fig. 3: Main travel direction
The positional specifications “front”, “rear”, “left” and “right”
always refer to those positions when you look in the main
travel direction (arrow).
11-C26-000-012-2