MAFI Trac T225 User manual
Operating manual
MAFI - Trac
T225 / T230
Terminal Trac
...get it rolling
Production no. 3260028 - 3260035
Operating manual T225 / T230
Publisher MAFI-Transport-Systeme GmbH
Hochhäuser Strasse 18
D-97941 Tauberbischofsheim
Telephone: +49 9341/899-0
Fax: +49 9341/899-108
E-mail: serv[email protected]
Document type Operating manual
Translation of the original operating manual
Production number 3260028 - 3260035
Issue date 05.2012
Language English
Copyright © 2004, MAFI-Transport-Systeme GmbH
This documentation and all parts thereof are copyright
protected. Any use or change made outside the strict
limitations of the copyright law without the consent of
MAFI-Transport-Systeme GmbH is not permitted and is
punishable by law. This particularly applies to reproductions,
translations, microfilming, and the storage and processing in
electronic systems.
TABLE OF CONTENTS
Operating manual T225 1
Vehicle identification ................................................. 3
Vehicle identification plate ................................................... 4
Production number ............................................................... 5
User instructions ....................................................... 7
Regarding this operating manual ......................................... 8
Content overview ................................................................. 9
Warranty/Liability ............................................................... 10
Safety instructions .............................................................. 11
Graphical aids .................................................................... 12
Symbols ............................................................................. 13
Safety ........................................................................ 15
General information ........................................................... 16
Intended use ...................................................................... 17
Other dangers .................................................................... 19
Qualifications of the operating personnel ........................... 22
Personal safety gear .......................................................... 23
Warning signs on the MAFI Trac ....................................... 24
Your MAFI Trac ........................................................ 27
Product description ............................................................ 28
Exterior view ...................................................................... 29
Interior view ........................................................................ 31
Operation .................................................................. 33
Opening and closing .......................................................... 34
Seating ............................................................................... 37
Steering wheel ................................................................... 40
Mirrors ................................................................................ 45
Pedals ................................................................................ 46
Heater/Ventilation/Air Conditioner ...................................... 47
Lighting .............................................................................. 50
Instrument panel ................................................................ 52
Operating panel for the automatic transmission ................ 61
Combination display instrument ......................................... 69
Vehicle electrical system .................................................... 78
Useful things ...................................................................... 80
Operation .................................................................. 83
Starting check .................................................................... 84
Starting the engine ............................................................. 98
Gear shifting ..................................................................... 100
Driving instructions ........................................................... 102
Turn off engine ................................................................. 107
Working with coupling equipment .................................... 108
Operation with container chassis ..................................... 113
Winter operation ............................................................... 114
Maintenance .................................................................... 115
Transport ................................................................ 117
Loading onto a flatbed trailer ........................................... 118
2Operating manual T225
Loading with a crane ........................................................ 119
Self-help ..................................................................121
Electrical system .............................................................. 122
Fifth wheel coupling ........................................................ 123
Start aid ........................................................................... 124
Displays of the combination display instrument ............... 125
Reading the engine error codes ....................................... 127
Emergency operation function in MAFI ECO MODE – optional
129
Towing .............................................................................. 130
Inflating the tyres .............................................................. 132
Technical data ........................................................133
Dimensions (standard model) .......................................... 134
Weights ............................................................................ 136
General information .......................................................... 137
Hydraulic system .............................................................. 138
Brake system ................................................................... 139
VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION PLATE
4Operating manual T225 / T230
Vehicle identification plate
Fig. 1: Mounting location
The vehicle identification plate is attached behind the driver's
seat.
Fig. 2: Vehicle identification plate
On the vehicle identification plate you will find information on:
zvehicle type
zproduction number
zweights
zcargo
zbattery
11-C26-003-007A-5
11-C00-017-001A-2
VEHICLE IDENTIFICATION
PRODUCTION NUMBER
Operating manual T225 / T230 5
Production number
The production number identifies your MAFI Trac. It is
stamped on the vehicle identification plate.
The production number of your MAFI Trac is:
Specify the production number in all written
communication with MAFI. Providing this number
simplifies answering your questions and ordering parts.
Door key/Ignition key
Please write down the key number of the door and ignition
keys here to ensure that you can easily reorder keys:
3
3
3
3
3
3
3
2
2
2
2
2
2
2
6
6
6
6
6
6
6
0
0
0
0
0
0
0
0
0
0
0
0
0
0
2
2
3
3
3
3
3
8
9
0
1
2
3
4+ 3 2 6 0 0 3 5
Door key Ignition key
............................. .............................
6Operating manual T225 / T230
USER INSTRUCTIONS
REGARDING THIS OPERATING MANUAL
8Operating manual T225 / 230
Regarding this operating manual
General information
This operating manual (OM) is a part belonging to the MAFI
Trac. In the following the MAFI Trac is abbreviated to MT.
It informs you of the correct operation and appropriate use of
the MT. The more familiar you are with the MT, the better you
can work with it and drive in traffic.
Therefore it is important:
zYou are familiar with and understand the contents of this
operating manual,
zThat, after familiarising yourself theoretically with the
operating elements and operating procedures of the MT,
you practice these before actually using the MT,
zYou do not activate any switches or try out any operating
procedures with which you are unfamiliar,
zInform other users of all safety and warning instructions,
zAdhere to the generally applicable regulations for the area
(company or public roads) in which you operate the MT.
Directional and positional specifications
Fig. 3: Main travel direction
The positional specifications “front”, “rear”, “left” and “right”
always refer to those positions when you look in the main
travel direction (arrow).
11-C26-000-012-2
USER INSTRUCTIONS
CONTENT OVERVIEW
Operating manual T225 / 230 9
Content overview
This operating manual contains tips and advice on the
following:
zWorking safely with the MT
zMaintaining operability and efficiency of the MT
zSelf-help in case of problems
zMaintenance of the MT.
Vehicle identification
In this chapter, you will find you will find information on the
location of mounting and on the contents of the vehicle
identification plate.
User instructions
In this chapter, you will find information on using this operating
manual.
Safety
In this chapter you will find information on safety. You will learn
about remaining risks.
Your MAFI Trac
In this chapter, you will find an overview of your MT.
Operation
In this chapter, you will find information regarding the use of
the controls.
Operation
In this chapter, you will find information on working with the
MT.
Transport
In this chapter, you will find information on loading the MT.
Self-help
In this chapter, you will find information regarding potential
problems and their solutions.
Technical data
In this chapter, you will find essential technical data of the MT.
USER INSTRUCTIONS
WARRANTY/LIABILITY
10 Operating manual T225 / 230
Warranty/Liability
The “General sales terms and delivery conditions” of
MAFI-Transport-Systeme GmbH always apply. MAFI rules out
warranty and liability claims for personal injury and material
damage if they result from one or more of the following:
zInappropriate use of the MT (see “Intended use” on
page 17),
zIgnoring the notes, regulations and prohibitions of the
operating manual,
zUnauthorised constructional modifications to the MT,
zPoor monitoring of parts that are subject to wear,
zImproper and late maintenance and repair.
USER INSTRUCTIONS
SAFETY INSTRUCTIONS
Operating manual T225 / 230 11
Safety instructions
The warning signs in this operating manual are in a systematic
order depending on the severity of the danger and the
probability of their occurring.
DANGER!
Life threatening!
A symbol together with the word “Danger” warns about
an immediate risk that endangers the health and life of
persons. Ignoring these safety instructions results in
serious injury; possibly even death.
XBe sure to observe the measures described to avoid
these dangers.
WARNING!
Danger of injury!
A symbol together with the word “Warning” warns about
a possibly dangerous situation that endangers the
health and life of persons. Ignoring these safety
instructions can result in serious injury; possibly even
death.
XBe sure to observe the measures described to avoid
these dangers.
CAUTION!
Material damage!
A symbol together with the word “Caution” warns about
a possibly dangerous situation that endangers the
health of persons or about material or environmental
damage. Ignoring these safety instructions can result in
injuries or material or environmental damage.
XBe sure to observe the measures described to avoid
these dangers.
USER INSTRUCTIONS
GRAPHICAL AIDS
12 Operating manual T225 / 230
Graphical aids
You will find the following graphical aids in this operating
manual.
Instructions/Activities
XThe preceding symbol draws your attention to a task to be
performed.
XSeveral symbols draw your attention to a sequence of tasks.
3The preceding symbol marks the result of a task that had
been carried out.
Lists
Lists without a compelling order are displayed as lists with
bullet points.
zEntry 1
zEntry 2
Cross references
Cross references indicate where further information can be
found on the topic (see “Symbols” on page 13).
Additional information
This tip provides you with advice or further information.
USER INSTRUCTIONS
SYMBOLS
Operating manual T225 / 230 13
Symbols
Important and especially useful information is emphasised by
symbols so that it can quickly be noted.
Warning
This symbol marks safety instructions that must definitely be
observed. A detailed description of the safety instructions can
be found in the section “Safety instructions” on page 11.
Regulations
Symbols of this type mark notes on using personal safety
gear. A detailed description of the notes can be found in the
section “Personal safety gear” on page 23.
Note, tip
This symbol marks general notes.
14 Operating manual T225 / 230
SAFETY
GENERAL INFORMATION
16 Operating manual T225 / 230
General information
The Chapter “Safety” contains basic safety instructions and
worker's protection regulations for handling the MT.
Observing all instructions given in this chapter is a basic
prerequisite for safe handling and fault-free operation of the
MT.
In addition, you will find further safety instructions in other
chapters of this operating manual that also must be closely
observed. The safety instructions come before the operational
instructions.
Safety instructions on third-party components can be found in
the respective third-party documentation. Follow those safety
instructions as well.
SAFETY
INTENDED USE
Operating manual T225 / 230 17
Intended use
The MT may be employed only as a tractor. It is designed and
adapted for the special usage requirements in
zterminal traffic in harbours.
The MT may only be driven on the traffic routes permitted by
the company.
The MT is designed and built for carrying the following loads:
T 225
T 230
Only for training and instruction purposes is another person
allowed to be seated on the foldaway seat of the MT.
Please observe the engineering shop directive (VMDA)
“Guideline for the intended and proper use of industrial trucks”
and the accident prevention regulation “Industrial Trucks”
(BGV D27).
If your MT is to be used for work not specified in these
directives, please consult your nearest MAFI representative.
Refittings, attachments, and retrofittings on the MT may only
be done upon consultation with MAFI.
Spare parts, ancillary attachments, extra installations, and
accessory components have to be authorised by MAFI before
use.
System load (GCW) 80,000 kg
Coupled load at 6 km/h 25,000 kg
System load (GCW) 90,000 kg
Coupled load at 6 km/h 32,000 kg
SAFETY
INTENDED USE
18 Operating manual T225 / 230
Inappropriate use
zTransporting extra persons on the MT or in the driver's cab.
zMoving or carrying loads that exceed the maximum
permissible load.
zTransporting loads at speeds greater than the permitted
maximum.
zMoving or transporting loads that cannot be safely secured
by the available MT couplings.
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