Mag tools Jsa200el User manual

JSA200EL 6/3/15

Maximum Capacity................................................................2-Ton

Minimum Height .................................................................. 2-3/4"

Maximum Height ......................................................................24"

Handle Length................................................................... 45-1/4"

Overall Length................................................................... 32-1/2"

Overall Width..................................................................... 14-1/2"

Weight ............................................................................... 97-Lbs.

SPECIFICATIONS

OWNER'S MANUAL

JSA200EL

2-TON CAPACIT Y

EXTRA LOW JACK

ASME PASE-2014

JSA200EL 2 6/3/15

WARNINg INFORMATION

This is the safety alert symbol. It is used to alert you to

potential personal injury hazards. Obey all safety messages

that follow this symbol to avoid possible injury or death.

IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING

BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING PROCEDURES, SAFETY WARNINGS

AND MAINTENANCE REQUIREMENTS. SAVE THESE INSTRUCTIONS.

It is the responsibility of the owner to make sure all personnel read this manual prior to using this jack. It is also the responsibility of the jack owner to keep this

manual intact and in a convenient location for all to see and read. If the manual or product labels are lost or not legible, contact Mac Tools for replacements. If

the operator is not ﬂuent in English, the product and safety instructions shall be read to and discussed with the operator in the operator's native language by

the purchaser/owner or his designee, making sure that the operator comprehends its contents.

This product is intended only for lifting automobiles. Do not use or modify this product for any other purpose than that for which it was designed without

consulting the manufacturer's authorized representative. The use of portable automotive lifting devices are subject to certain hazards that cannot be prevented

by mechanical means, but only by the exercise of intelligence, care, and common sense. It is therefore essential to have owners and personnel involved in the

use and operation of the equipment who are careful, competent, trained, and qualiﬁed in the safe operation of the equipment and its proper use. Examples of

hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, overloading, off-centered loads, use on other than hard level

surfaces, and using equipment for a purpose for which it was not designed.

METHODS TO AVOID HAZARDOUS SITUATIONS

• Read,study,understandandfollowallinstructionsbeforeoperatingthisdevice

• Inspectthejackbeforeeachuse.Donotusejackifdamaged,altered,modied,inpoorcondition,leakinghydraulicuid,orunstableduetolooseormissing

components. Make corrections before using

• Useonlyonahardlevelsurfacefreefromobstructionssothejackisfreetorepositionitselfduringliftingandloweringoperations

• Liftonlyonareasofthevehicleasspeciedbythevehiclemanufacturer

• WeareyeprotectionthatmeetsANSIZ87.1andOSHAstandards(usersandbystanders)

• Donotusejackbeyonditsratedcapacity.Donotshockload

• This is a lifting device only. Immediately after lifting, support the vehicle with jack stands capable of sustaining the load before working on the vehicle

• Centerloadonsaddle.Besuresetupisstablebeforeworkingonvehicle

• Donotmoveordollythevehiclewhileonthejack

• Donotuseanymaterialsthatmayserveasrisers,spacersorextendersbetweenthestockliftingsaddleandtheload

• Donotuseanyadaptersthatreplacethestockliftingsaddleunlessapprovedorsuppliedbythejackmanufacturer

• Donotuseormodifythisproductforanyotherpurposethanthatforwhichitwasdesignedwithoutconsultingthemanufacturer’sauthorizedrepresentative

• Alwayslowerthejackslowlyandcarefully

• ThisproductmaycontainoneormorechemicalsknowntotheStateofCaliforniatocausecancerandbirthdefectsorotherreproductiveharm.Wash hands

thoroughly after handling

• Failuretoheedthesewarningsmayresultinseriousorfatalpersonalinjuryand/orpropertydamage

CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS

Failuretoreadthismanualcompletelyandthoroughly,failuretounderstanditsOPERATINGINSTRUCTIONS,SAFETYWARNINGS,MAINTENANCEINSTRUCTIONS

andcomplywiththem,andfailuretocomplywiththeMETHODSTOAVOIDHAZARDOUSSITUATIONScouldcauseaccidentsresultinginseriousorfatalpersonal

injury and/or property damage.

WARNING: Indicates a hazardous situation

which, if not avoided, could result in death

or serious injury.

WARNING

THIS INSTRUCTION MANUAL USES THE FOLLOWING SYMBOLS AND DEFINITIONS TO ALERT YOU TO HAZARDOUS CONDITIONS WHICH MAY CREATE A RISK

OF PERSONAL INJURY AND/OR PROPERTY DAMAGE.

JSA200EL 3 6/3/15

SETUP INSTRUCTIONS

JSA200EL

2-TON CAPACIT Y

EXTRA LOW JACK

1. Refertotheexplodedviewdrawingonpage4toidentifyjackcomponents.

2. Removethe2-piecehandlefrombox.Insertnarrowportionoftopsection(#24)intobottomsection(#26)andsecurewiththespringbutton.

3. Greasetheinsideofthehandleyoke(#19)andremovethehandlesetscrew(#18)fromtheyoke(#19).Insertthehandle(#26)allthewayinthehandle

 yoke(#19)untilitengagestheuniversaljointassembly(#41).Securethehandle(#26)tothehandleyoke(#19)withthehandlesetscrew(#18).

4. Air may become trapped in the hydraulic system during shipping and handling. Trapped air will affect the pumping performance of the jack. If this occurs,

follow the air purging procedure below:

 a) Removetheoilllscrew.

 b) Withtheliftarmassemblyinitsdownposition,lookinsidetheoilllscrewhole.Youshouldbeabletoseethetopofthepowerunit'spressurecylinder.

The hydraulic ﬂuid level should be no higher than the top of the cylinder. Correct the ﬂuid level if it is not at the proper height.

 c) Pumpthejackagainstaloadthatisatleast500-lbs.(225Kgs).Aftertheloadisraised,slightlyturnthepumphandleinacounterclockwiserotation

so the load is very slowly lowered. While the lift arm is lowering, quickly pump the handle 5 or 6 full incremental pump strokes. After pumping, lower the

lift arm to its full rest position.

 d) Installtheoilllscrew.Rotatethehandleinaclockwiserotationuntiltightandpumptheliftarmtomaximumheight.Ifthepumpingconditionhas

improved, repeat steps "a" through "c" until all of the air has been purged from the system.

Saddle

Chassis

Lift Arm

Handle

Bumper

Handle Bolt

Handle

Socket

Handle Socket

Handle

Rear

Casters

Spring

Button

Lower

Handle

Bumper

Lower Handle

Lock Hole

Front

Wheels

FailuretofollowtheseSetupInstructionsmayresultinseriousinjuryordeath,and/orpropertydamage.

WARNING

JSA200EL 4 6/3/15

INSPECTION

Visual inspection should be made before each use of the jack, checking for leaking hydraulic ﬂuid and damaged, loose or missing parts. Each jack must be

inspectedbyamanufacturer’srepairfacilityimmediatelyifsubjectedtoanabnormalloadorshock.Anyjackwhichappearstobedamagedinanyway,is

found to be badly worn, or operates abnormally MUST BE REMOVED FROM SERVICEuntilnecessaryrepairsaremadebyamanufacturer’sauthorizedrepair

facility.Itisrecommendedthatanannualinspectionofthejackbemadebyamanufacturer’sauthorizedrepairfacilityandthatanydefectiveparts,decals

orwarninglabelsbereplacedwithmanufacturer’sspeciedparts.Alistofauthorizedrepairfacilitiesisavailablefromthemanufacturer.

JSA200EL

2-TON CAPACIT Y

EXTRA LOW JACK

OPERATINg INSTRUCTIONS

1. Putvehicletransmissioninparkoringearandthenapplytheemergencybrake.

To raise load:Turnthehandleinaclockwisedirectionuntiltight.Positionthejackundertheload.Proceedtopumpthehandleinordertoraisethe

lift arm to the load. As the saddle at the end of the lift arm gets closer to the load, reposition the jack so the saddle will contact the load ﬁrmly and the

 loadiscenteredonthesaddle.Makesurethesaddleiscorrectlypositioned.Raisetheloadtothedesiredworkheight.Placejackstandsofappropriate

capacity at the vehicle manufacturers's recommended support areas that provide stable support for the raised vehicle. DO NOT CRAWL UNDER VEHICLE

WHILE LIFTING VEHICLE OR PLACING OR REMOVING THE JACK STANDS!Oncejackstandsarepositioned,turnthejackhandleVERYSLOWLYina

counterclockwise direction to lower the load to rest on the jack stands. Inspect the relationship between the jack stands and load to make sure the setup

is stable and safe. If the setup is not stable or safe, follow the preceding steps until corrected.

2. To lower load:Followtheproceduresmentionedin"Toraiseload"sectionoftheOPERATINGINSTRUCTIONSinordertoraisetheloadoffthejack 

stands. Once the load has cleared the jack stands, remove the jack stands from under the load and away from the work area. Turn handle very slowly

in a counterclockwise direction until the load is completely lowered to the ground. Once the jack's lifting saddle has cleared the load, remove the jack

from under the load. DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING THE JACK STANDS!

CAUTION:Keephandsandfeetawayfromthehingemechanismofthejack.

PREVENTATIVE MAINTENANCE

1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or any other harmful

elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using.

2. The jack must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease must be applied to all zerk grease

ﬁttings, caster wheels, front axle, elevator arm, handle base pivot bolts, release mechanism and all other bearing surfaces. Worn parts resulting from

inadequate or no lubrication are not eligible for warranty consideration. See page 5 for lubrication instructions.

3. It should not be necessary to reﬁll or top off the reservoir with hydraulic ﬂuid unless there is an external leak. An external leak requires immediate repair

which must be performed in a dirt-free environment by an authorized service center.

In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake ﬂuid or transmission oil in the jack.

Use hydraulic jack oil only.

4. Everyjackownerisresponsibleforkeepingthejacklabelscleanandreadable.Useamildsoapsolutiontowashexternalsurfacesofthejackbutnotany

moving hydraulic components.

5. Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks hydraulic ﬂuid. Do not use

the jack if it has loose or missing hardware or components, or is modiﬁed in any way. Take corrective action before using the jack again.

6. Any hydraulic repairs within the warranty period must be performed by an authorized service center.

FailuretofollowtheseOperatingInstructionsmayresultinseriousinjuryordeath,and/orpropertydamage.

WARNING

FailuretofollowthesePreventativeMaintenanceinstructionsmayresultinseriousinjuryordeath,and/orpropertydamage.

FailuretofollowtheseInspectioninstructionsmayresultinseriousinjuryordeath,and/orpropertydamage.

WARNING

JSA200EL 5 6/3/15

JSA200EL

2-TON CAPACIT Y

EXTRA LOW JACK

TROUBLESHOOTINg

Important: Service jacks are self-contained devices used for lifting, but not sustaining, a partial vehicular load. In accordance with ASME PASE Load

Sustaining Test: “A load not less than the rated capacity…shall not lower more than 1/8" (3.18mm) in the ﬁrst minute, nor a total of .1875" (4.76mm)

in 10 minutes.” Lowering within this range is considered normal operation and is NOT a warrantable defect.

Problem Action

1.Unitwillnotliftratedload. PurgeairfromhydraulicsystembyfollowingprocedureunderSETUP.

2.Unitwillnotsustainratedloadorfeels“spongy”underratedload. Purgeairfromhydraulicsystemasabove.

3.Unitwillnotlifttofullheight. Purgeairfromhydraulicsystemasabove.

4. Handle tends to raise up while the unit is under rated load. Pumpthehandlerapidlyseveraltimestopushoilpastballvalvesinpowerunit.

5.Unitstilldoesnotoperate. Contact your Mac Tools Distributor.

PROPER STORAgE

It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface.

JSA200EL 6 6/3/15

HYDRAULIC JACK MAINTENANCE gUIDE

Service jacks are designed for lifting purposes only; always support raised load with jack stands.

REGULAR MAINTENANCE

•MONTHLYorasnecessary(dependingonusage)

1. Usingagreasegun,addgreasetogreasettingintheliftarmpivotshaft.

 (Useamulti-purposeNLGItypegreaseonly.)

2. Lubricatealllinkagesandpivotpoints.(Usewhitelithiumspraygreaseonly.)

3. Removehandle;lubricatehandlereceptacleandhandleend.

 (Usewhitelithiumspraygreaseonly.)

4. Lubricate both rear casters, bearing and both front wheels.

 (Usewhitelithiumspraygreaseonly.)

5. Tighten all accessible hardware.

JSA200EL

2-TON CAPACIT Y

EXTRA LOW JACK

WARNING

JSA200EL 7 6/3/15

PARTS DIAgRAM

JSA200EL

2-TON CAPACIT Y

EXTRA LOW JACK

Only items identified by part number are available for purchase.

Item No. Part No. Description Qty.

 1 RS35T01 RetainingRing(20) 2

 2 RS35T02 Washer(20) 2

 3 RS6602LP03 FrontWheel 2

 4  Frame 1

 5  RetainingRing(25) 2

 6 RS6602LP06 Nut 4

 7  Washer(16) 4

 8  Screw(M5x12) 4

 9 RS20009 RearCasterHardware(incl.#7&8) 2

 10  Screw(M10x25) 4

 11  Washer(10) 4

 12  RetainingRing(15) 2

 13  Nut 2

 14 RS6602LP14 ShaftAssembly(incl.#12,13&15) 2

 15  Washer(20) 2

 16  Nut 4

 17  Washer(8) 5

 18 RS35B11 SetScrewHandle 1

 19 RS20019 HandleSocket 1

 20  RetainingRing(12) 1

 21  Roller 1

 22  RollerShaft 1

Item No. Part No. Description Qty.

 23 RS6602LP23 SpringandButton 1

 24 RS6602LP24 HandleLeverA 1

 25 RS20025 HandleBumper 1

 26 RS6602LP26 HandleLeverB 1

 27 RS20027 CompleteHydraulicUnit 1

 28 RS6602LP28 Spring 2

 29 RS6602LP29 HydraulicUnitAdapter(incl.#30) 1

 30  RetainingRing(22) 1

 31  Pin(A4X55) 1

32 Lift Arm Shaft 1

 33 RS6602LP33 Zerk 1

34 Lift Arm 1

 35  Bolt 1

 36  CoverPlate 1

 37 RS6602LP37 RetainingRing(14) 2

 38  RadiusLinkage 2

 39 RS20039 Saddle 1

 40 RS6602LP40 SaddleScrew 1

 41 RS6602LP41 UniversalRotatingDevice 1

 42 RS20042 SaddlePad 1

  RSJSA200ELPLK ProductLabelKit(notshown) 1

JSA200EL 8 6/3/15

MAC TOOLS WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S MAC TOOLS BRANDED PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP

AND MATERIALS.

Mac Tools will repair or replace its Mac Tools branded products which fail to give satisfactory service due to defective workmanship or materials, based upon

thetermsandconditionsofthefollowingdescribedwarrantyplansattributedtothatspecicproduct.ThisproductcarriesaONE-YEARwarranty.Duringthis

warranty period, Mac Tools will repair or replace at our option any part or unit which proves to be defective in material or workmanship.

Other important warranty information:

This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and does not cover any repairs or replacement

made by anyone other than Mac Tools. The foregoing obligation is Mac Tools sole liability under this or any implied warranty and under no circumstances shall

we be liable for any incidental or consequential damages.

Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

If you have any questions about warranty service, please contact Mac Tools. This warranty gives you speciﬁc legal rights and you may also have other rights

which vary from state to state.

LIMITED WARRANTY

JSA200EL

2-TON CAPACIT Y

EXTRA LOW JACK

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