MAG BR600T Series User manual

Arm at this side
Arm at this side
BR600T Series
MAG Intelligent Vehicle Barrier Gate User Manual v.1 2015
1) Warranty Coverage
2) Warning
a) In case of emergency, isolate power from the power supply.
b) Operate your barrier from suitable AC220 volts.
c) Improper installation can create danger (such as electric shock or fire). Please engage
specialist for the proper installation work.
d) Do not install Barrier Gate in a potentially explosive atmosphere.
e) If abnormal condition (burnt smell , etc...) occurs, switch off the power supply immediately.
!
3) Production Type
4) Technical Specification
6) Base Installation
7) Arm Installation
5) Product Elements
5.1) Barrier Parts
6.1) Mount the barrier base on the ground with screws. Refer to diagram below :
33 cm
30 cm
Barrier Base
Plug Bolt
U-Channel Bracket
Plug Bolt Nuts
Plug Bolt
Barrier Base
U-Channel Bracket
Barrier
Body Housing
6.2) Do marking on the ground base on plug bolt distance (refer to diagram 6.2)
6.3) Screw U-Channel Bracket on the ground (refer to diagram 6.3)
Mounting footprint on the ground
Diagram 6.1
Diagram 6.2
Diagram 6.3
Diagram 5.1
a) Mount the arm at the arm tray by screw. Refer to diagram 7.1
Diagram 7.1
8) Manual release arm by releasing clutch.
Arm can be move manually after unlocking the clutch.
This is useful during power failure where user can
manually lift the arm allowing traffic to pass through.
8.1) During power failure :
Step 1 :Turn key anti-clockwise to unlock the clutch
Step 2 : Lift arm vertical 90 degree
Step 3 :Turn key clockwise to lock the clutch
8.2) After power resume :
While arm still lift up
Step 1 : Press push button“UP” button one time
Step 2 : Press push button“DOWN” button.
Barrier arm will resume back to normal operation.
9) Counter - Weight spring adjustment
9.1) Selection of the spring
Arm Tray
Barrier Arm
Mount the arm
at the arm tray
Plastic Clip
MAG warrants each new product manufactured and sold by it or one of its authorized
distributors only againts defects in workmanship and/or materials under normal service,
proper installation and use. THIS WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF
VERIFIED DEFECTIVE PRODUCTS AND EXCLUDES ANY AND ALL RISK AND LIABILITY
WHATSOEVER RESULTING FROM ANY USE OF SAID PRODUCTS, INCLUDING INCIDENTAL AND
CONSEQUENTIAL DAMAGES. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
DESCRIPTION ON THE FACE THEREOF.The provisions of this warranty and limitation of liability
shall not modified in any respect except by written document signed by MAG.
9.2) Calibrating counter-weight spring tension
Tension of counter weight spring needs to be calibrated according to arm length and weight
to achieve minimum burden on the motor.This will ensure maximum life time on the motor.
Step 1 :
Turn the key clockwise to unlock the clutch. Refer diagram 9.2a
Feature
Model No.
Open/close
speed
Max straight
arm
Arm swing
out
BR630T 3 sec 4 meter Yes
BR660T 6 sec 6 meter No
BR630T_90 3 sec 4 meter No
BR660T_FE 6 sec 4.5 meter No
Description Parameter
Mechanical temperature -40° to 75 C
Electrical temperature -10° to 75 C
Power supply input 220V ± 10% AC, 50/60Hz
Power consumption 80 watt
Relative humidity < 90 %
Arm speed dnoces6,3,8.1
Internal lubrication
Grease
Max starting torque 1.8 second :
1 .4 ±0 .2 N .M
3 / 6 second :
0 .8 7 ±0 .1 N .M
AC rotation speed 1.8 second :
4 4 0 ±4 0 R P M
3 / 6 second :
900 ±5 0 R P M
BR618T 1.8 sec 4 meter Yes
Top Cover
Arm
Body Housing
U-channel bracket and plug bolt
for installing barrier gate
Top cover can remove
from the body house
Key opening to
unlock clutch
Key (to lock &
unlock the clutch)
Housing Door
Housing door
can remove
from body
housing
UnLock
Lock
UnLock
Model
Features Red Spring
(4.5mm )
Green Spring
(4.0mm )
Blue Spring
(5.5mm )
BR618T
BR630T
BR660T
BR630T_90
BR660T_FE
2
11
1 1
1 1
1 1
b) Assemble telescopic arm. Refer to diagram 7.2
Step 1:
Find 2 nos screw
from arm cover
Step 2:
Secondary arm must be fully
pulled out. Mount 2 screws
tightly at the middle section to
secure the join between
primary and secondary arm.
Arm will shake if screw is not
mounted tightly. Secondary
arm can be cut shorter to
adjust to lane.
Door at this side
Arm at this side
13cm
19.5cm
diagram 9.2a
Diagram 7.2
5.2) Motor Parts
Diagram 5.2
Spring Pin
Balance Spring
Spring Base
Motor Sensor
Motor
Drive Crank
Arm Tray
Screw Threadpole
Initiative Crank
Balance Crank
Ir sensor limit
Brace pole
Rubber cushion
Door at this side
Door at this side
GROUND
GROUND
Housing position can be still be adjusted
before completely securing the nuts.

13) Control Panel
Step 2 :
Move arm up to 45 degree and release . Refer diagram 9.2b
2.1 If the spring tension is in balance, arm will stay
at 45 degree.No further calibration is required.
Move arm back to horizontal position and lock
the clutch.
2.2 If the counter-weight spring is NOT balanced,
arm will either move up pr down from 45 degree
In this case, the counter-weight spring needs
to be calibrated.
Diagram 9.2b
If arm move up more than 45 degree, then the spring
tension is too tight and needs to be loosen.
If arm drop below than 45 degree, then the spring tension
is too loose and need to be tighten.
Turn spring pin 1 & 2 clockwise
few times (3 to 4 times) to
loosen the spring untill the
arm will stay at 45 degree
Turn spring pin 1 & 2 anti-
clockwise few times (3 to
4 times) to tighten the
spring untii the arm will
stay at 45 degree
9.3) Spring replacement
Step 1 : Unlock the clutch
Step 2 : Move arm vertical 90 degree and release
Step 3 :Turn the spring pin clockwise to loosen the spring untill the spring fell out
Step 4 : Replace with a new spring
Step 5 :Turn the spring pin anti clockwise to tighten the spring
Step 6 : Recalibrate the spring tension
Step 7 : Lock back the clutch upon finish calibration work
10.1) Arm not at horizontal position
11) How to reduce arm jerking?
12) Loop detector installation guide
Adjust screw to maintain 3mm gap with rubber
cushion.
12V DC
I/P: 250V50HZ
O/P: 12V0.5A
12V DC
COMMUNICATION MODULE
CAPACITOR X2
FUSE (5A F)
AUTO-DOWN
TIMING
ON DIP
1 2 3
PHOTO
LOOP
SIGNAL
INPUT
UP
LIMIT
OUTPUT
COM UP
DOWN STOP
12ACV
5MM
SERIAL
COMMUNICATION
PHOTO
POWER
FAN
OUTPUT
DOWN
LIMIT
OUTPUT
SPECIAL
FOR
MOTORCADE
VEHICLES
DETECTOR
SIGNAL
-+GND
485
12V DC
12V DC
SENSOR
LIMIT SIGNAL
INPUT
Connect to
Motor Sensor
Connect to optical
for special function
MAG BR CTRL Control Panel Compatible with BR618T, 630T, 660T
Connection layout
MOTOR
AC Motor
Connect to
Capacitor
Fan Connector Photocell
Power o/p
Sensor
Loop
detectcor
Loop Coil
AC 230v
Down
Up
Stop
Manual
Push
Button
Infrared sensor
2 wire dry contact
2 wire dry contact
4 wire dry contact
POWERLINE
L N G R
COM
R&GLIGHT
AC 230v
L N
Breakers
Red light
Common
Green light
E
AC 230v
60Hz
BARRIERTYPE SELECT
1 SEC3 SEC6 SEC
3 sec for model BR618T, BR630T
6 sec for model BR660T
LED Indication Light
Timer - Auto CloseTimer Settings
1 ON ; 2 ON
1 OFF ; 2 ON
1 ON ; 2 OFF
3 ON/OFF
5 seconds
10 seconds
20 seconds
NOT USE
12.1) Loop wire winding
12.2) Depth of groove
10) Adjust arm angle
Sometimes the arm might be not perfect horizontal due to improper adjustment
usage wear and tear or installation at sloped ground.
Diagram 10a Diagram 10b
Arm operating angle can be changed by adjusting the drive crank
Perfect horizontal line
Perfect horizontal line
Diagram 12.2
Nominal groove width : 4mm
Nominal groove depth : 30mm to 50mm
Refer to diagram 12.1, you can use 1.5mm²
or 16awg stranded wire and wind minimum
5 turns inside the groove. Then “TWIST’ the
wire back to Loop Detector.
Caution:
When you put silicon to fill up the groove, make sure you press
tightly downward. This is to ensure that there is all wire is
pressed down together and no space for them to move inside
the groove.This caution is to ensure reliability, if loop wire can
move inside the groove due to vibration when pass through, it
will be unstable.
When winding the wire inside the loop please make sure is not twisted. All wire in the groove
have to run almost perfect parallel with each other. Only twist the wire then wire when wire
going back to Loop Detector.
Diagram 12.1
5 turns loop cable
SENSOR 1
Ir position sensor Control panel
Ir position sensor
Led sensor light
Position limit
LED 1
LED2
SENSOR 2
Screw to release and tight
position limit
Step 1:
Loose up the screw position limit then adjust
the position until barrier arm allign with
sensor
Step 2:
Tighten back the screw position limit after
done complete adjusment.
Step 3:
Testing barrier open close operation.
Re-adjust the position limit.
Spring Pin 1
Spring
REMOTE
COPY/DEL
Capacitor
(Not used)
PWR
UP
DOWN
PHOTO
DETECTOR
DOWN L.M
UP L.M
STOP
-When barrier arm is lifted UP
-When STOP button is pressed
-When barrier arm is lifted DOWN
-When Detector detected vehicles
-When PHOTO bean detected obstacle
-When DOWN button is pressed
-When UP button is pressed
-When POWER is ON.
Led Indicator
-UP L.M
-STOP
-DOWN L.M
-DETECTOR
-PHOTO
-DOWN
-UP
-POWER
LED will turn on when
Diagram 11
10.2) If arm still not at desired position, please adjust Drive Crank
Step1:Turn the Edge-screw anti clockwise to
loosen drive crank for adjustment.
Step2:
2.1) If arm above the horizontal line (diagram 10c),
turn drive crank clockwise to adjust the arm lower.
2.2) If arm below the horizontal line (diagram 10c),
turn drive crank anti-clockwise to adjust the arm higher.
Step 3:
Turn the screw back to hold the newly adjusted drive crank position.
It is COMPULSORY to install surge protector when installing barrier gate outdoor. All installed
surge protector must be connected to EARTH. All metal housing of equipments also must
connected together to EARTH to achieve Common Earth. Please use at least 2.5mm wire for
EARTH connection wiring. All these are important steps to protect barrier gate from being
damaged by lightning surge. Waranty does not cover damages by lightning surge.
Rubber cushion
to reduce vibration
Screw 2
Screw 1
14) Surge protector installation
Edge screw
Drive crank
Edge screw
Diagram 10c
Both Spring need to be
adjusted equally
Both Spring need to be
adjusted equally
Spring Pin 2
Screw
Rubber
Cushion
Gap 3mm