MAGUIRE Weigh Scale Blender Owner's manual

MAGUIRE PRODUCTS INC.
Weigh Scale Blender
MAGUIRE
WEIGH SCALE BLENDER
12-12 Controller
4088 Standard Controller
with ”FOUR” COMPONENT SOFTWARE
INSTALLATION •OPERATION •MAINTENANCE
Original Instructions Manual
Revision Date: May 13, 2021
Copyright ©Maguire Products, Inc. 2021

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Use this space to record information about your Maguire Weigh Scale Blenders:
Serial Number
Date of Purchase
Model Number
ID
IP Address
Notes:

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Maguire Weigh Scale Blender
This document is the Original Instructions manual of the Maguire Weigh Scale Blender models WSB-
MB, WSB-100 Series, WSB-200 Series, WSB-400 Series, WSB-900 Series, WSB-1800 Series,
WSB-2400 Series and WSB-3000 Series equipped with the 12-12 Controller or 4088 Standard
Controller.
The information contained within this manual including any translations thereof, is the property of
Maguire Products Inc. and may not be reproduced, or transmitted in any form or by any means
without the express written consent of Maguire Products Inc.
To every person concerned with use and maintenance of the Maguire WSB it is recommended to
read thoroughly these operating instructions. Maguire Products Inc. accepts no responsibility or
liability for damage or malfunction of the equipment arising from non-observance of these operating
instructions. Any modifications or amendments to the equipment, without prior consent of the
manufacturer, may invalidate CE compliance of the equipment.
To avoid errors and to ensure trouble-free operation, it is essential that these operating instructions
are read and understood by all personnel who are to use the equipment.
Should you have problems or difficulties with the equipment, please contact Maguire Products Inc. or
your local Maguire distributor.
Copyright ©2021 Maguire Products Inc.
Manufacturer’s Contact Information
Maguire Products Inc.
11 Crozerville Road
Aston, PA. 19014
Phone: [phone]
Fax: [phone]
Website: http://www.maguire.com
Email: [e-mail]

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Maguire Weigh Scale Blender
4 Software Operation & Maintenance Manual
Introduction
EC Declaration of Conformity __________________________________________________ 6
Getting Started –Read this page! _______________________________________________ 7
Safety Notifications and Safety Hazards _________________________________________ 8
Blender Parts Key___________________________________________________________ 10
12-12 Controller Parts Key ____________________________________________________ 12
4088 Standard Controller Parts Key ____________________________________________ 14
Setup and Installation
Assembly and Installation Instruction __________________________________________ 16
Wiring Considerations _______________________________________________________ 21
Selecting the Correct Model___________________________________________________ 22
Check Out Procedure and Diagnostics__________________________________________ 23
Configuration and Operation
Loadcell Zero and Full Weight Calibration ______________________________________ 26
Material Flow Rate Calibration_________________________________________________ 28
Micro Pulse Instructions _____________________________________________________ 29
Instructions for Normal Operation _____________________________________________ 30
Special Features –TAG, Recipe Database, FAST, Batch ___________________________ 31
WSB Controller Description of Controls and Outputs _____________________________ 33
Controller Keypad –Summary Description ______________________________________ 44
Controller Keypad –Description of Functions ____________________________________ 45
Star Functions –What they relate to ___________________________________________ 51
Star Functions______________________________________________________________ 52
Parameters –What they relate to ______________________________________________ 60
Parameters Introduction _____________________________________________________ 61
General Parameters _________________________________________________________ 62
Changing Parameter Settings _________________________________________________ 84
Saving parameter Settings in User Backup ______________________________________ 85
Communications____________________________________________________________ 86

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Printed Outputs
Monitoring System Accuracy _________________________________________________ 87
*54 Diagnostics Report ______________________________________________________ 87
Parameter Printout __________________________________________________________ 87
Interpreting the Cycle Printout ________________________________________________ 88
Troubleshooting with the Cycle Printout ________________________________________ 89
Load Cell Calibration - Printout Verification _____________________________________ 91
Special Tests - Printout Verification ____________________________________________ 92
Material Usage Printout ______________________________________________________ 92
Blender Troubleshooting and Maintenance
Troubleshooting - What To Do ________________________________________________ 94
Typical Problems ___________________________________________________________ 95
Alarms –Cause and Solution _________________________________________________ 97
Mix Problems _____________________________________________________________ 101
Increasing Throughput _____________________________________________________ 102
Normal Operating Sequence _________________________________________________ 102
Verifying Load Cell Function ________________________________________________ 104
Load Cell Raw Signal Readout _______________________________________________ 104
Backup, Restore, Factory Reset ______________________________________________ 105
Clear Routine _____________________________________________________________ 106
Clear All __________________________________________________________________ 107
Updating Controller Firmware _______________________________________________ 108
LOTO, Cleaning, Maintenance________________________________________________ 109
Maintenance and Preventative Maintenance ____________________________________ 111
17 pin Amphenol Connector Pin Assignments __________________________________ 113
Technical Drawings, Electrical Diagrams, Pneumatic Diagrams ____________________ 116
Dimensions and Weight by Model_____________________________________________ 138
Decommissioning and Disposal ______________________________________________ 139
Disclaimers _______________________________________________________________ 139
Accuracy of this Manual_____________________________________________________ 139
Warranty__________________________________________________________________ 140
Technical Support and Contact Information ____________________________________ 141

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EC Declaration of Conformity

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GettingStarted –Important!
Blender Part Identification
Page: 10
Identifying key parts of the blender and what they do.
Controller Parts Identification
Page: 10
Identifying the key parts of the blender controller.
Setup and Installation
Page: 16
Assembly, setup and installation instructions.
Wiring Considerations
Page: 21
How to minimize electrical interference.
Check Out Procedure
Page: 23
Step by step procedure to verify correct assembly.
Model Selection
Page: 22
How to verify and change your model selection. All new
blender controllers are pre-configured with the model
from factory. New, spare or swapped controllers may
require a model change.
Load Cell Calibration
Page: 26
Load Cells of new blenders are calibrated at the factory.
However shipping or rough handling can create load cell
problems. If weight readings are not correct, you MUST
recalibrate the load cells.
Material Flow Rate
Calibration
Page: 28
A flow rate calibration is not necessary because the
blender will learn the flow rate over time however if you
change equipment or material you may want to re-
calibrate the material flow rate.
Normal Operation &
Saving the Configuration
Page: 30
How to start the blender and save / restore the
configuration.
Lockout/Tagout, Cleaning,
Maintenance.
Page: 109
How to Lockout/Tagout, Clean and Maintain your
blender.

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Safety Notifications
Electrical Lockout/Tagout Points
Disconnect electric before opening or servicing. If
the weigh scale blender is equipped with an
electrical LOTO box, use the lockout tagout switch
to perform the power lockout/tagout. On 110v
blenders, use a Plug lockout. Read: LOTO,
Cleaning, Maintenance on page 109.
Pneumatic Lockout/Tagout Points
Disconnect compressed air supply before opening or
servicing. If the weigh scale blender is equipped with a
manually operated pneumatic valve actuator, use this
lockout/tagout valve to perform a pneumatic
lockout/tagout. Read: LOTO, Cleaning, Maintenance
on page 109.
Eye Protection
Always wear safety glasses when using this equipment.
Maximum continuous noise level
The highest continuous Noise levels recorded for this equipment
was measured at 71.4 db.
Safety Interlock Switch
The weigh bin / mix chamber access door may be equipped with a Safety
Interlock Switch that prevents the mix motor from running and the slide valves
from opening. DO NOT disable or bypass this Safety Interlock Switch. Refer to
the motor safety circuits on page 133 for how the safety interlock switch is wired into the
weigh scale blender.
Hopper Finger Guards
Finger Guards are fitted into each Material Hopper compartment.
DO NOT reach through these Guards.
DO NOT use fingers to clear an obstruction below these guards.
DO NOT remove these Guards.
HAZARD - AUTOMATIC STARTUP
WARNING - Blender may start automatically without warning.

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Safety Hazards
See Blender Parts Key for Safety Hazard Locations
HAZARD - ROTATING MIX BLADE
Mix Blades are driven with substantial torque. Never place
your hand in the Mix Chamber while the blades are rotating.
SERIOUS INJURY WILL RESULT. Always disconnect blender
power using proper lockout/tagout procedures before
servicing. Never defeat the Mix Chamber safety interlock
switch.
HAZARD - SHARP MIX BLADES
Over time, Mix Blades may become RAZOR SHARP.
ALWAYS be careful when TOUCHING or CLEANING these
blades. Check for Sharp Edges frequently.
Replace Blades if a Hazard exists.
HAZARD - SLIDE VALVES
Slide valves in hoppers SLAM CLOSED without warning.
ALWAYS keep fingers clear of slide gate openings.
NEVER use your fingers to clear an obstruction.
NEVER use your fingers to move a sticking slide gate.
HAZARD - ELECTRICAL
Only qualified electrical technicians should make electrical
connections. Disconnect and lockout power supply before
servicing WXB Blender.
HAZARD - ROTATING SHAFT
Auger Feeders contain a rotating shaft.
ALWAYS keep fingers clear of rotating shaft and auger.
NEVER use your fingers to clear an obstruction.
NEVER touch a rotating shaft or auger.
HAZARD - FALLING OBJECTS
Do Not open hopper access door if material level is above
hopper cleanout door.

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Blender Parts Identification