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  9. Maico ER-UP/G User manual

Maico ER-UP/G User manual

Installation and operating instructions
Flush-mounted exhaust air systems according to DIN
18017-3
ER-UP/G
ER-UPD
ER-UPB
ER 60
ER 100
Centro-M
Centro-E
Centro-H
www.maico-ventilatoren.com
Table of contents
2
Table of contents
Overview of UPG system ..................... 4
1 Scope of delivery .................................. 5
2 Intended use.......................................... 5
3 Safety instructions ............................... 5
3.1 General safety instructions............. 5
3.2 Safety instructions regarding in-
stallation, operation, cleaning and
maintenance...................................
6
4 System and product information ........ 8
4.1 Certificates of approval................... 8
4.2 Installation conditions ..................... 8
4.3 Permitted exhaust air systems ....... 8
4.4 Possible combinations.................... 8
4.4.1 ER-UP housing types..... 9
4.4.2 Flush-mounted housing
ER-UP/G ........................
9
4.4.3 Flush-mounted housing
ER-UPD .........................
9
4.4.4 Flush-mounted housing
ER-UPB..........................
9
4.4.5 Fan insert ....................... 9
4.4.6 ER-UP controls (circuit
board types) ...................
9
5 Technical data....................................... 11
5.1 Environmental conditions and oper-
ating limits.......................................
11
5.2 Regulations for operation with fire-
places .............................................
11
5.3 Technical data table ....................... 11
5.4 Storage........................................... 11
6 Mounting preparations......................... 11
6.1 Requirements in line with approval. 11
6.1.1 Approval provisions........ 11
6.2 Preparations for wall installation..... 13
6.3 Ceiling installation preparations...... 14
6.4 Preparations for the electrical con-
nection............................................
16
6.5 Preparing the shut-off device/shut-
ter ...................................................
16
6.5.1 Plastic shutter without
fire protection ‒ ER-UP/
G housing.......................
16
6.5.2 Fire protection shut-off
device - ER-UPD and
ER-UPB housing............
17
7 Housing installation ............................. 17
7.1 Installing ER-UP/G housing............ 17
7.2 Installation information for ER-UP/
G housing........................................
18
7.3 Important information about plas-
tering ...............................................
18
7.4 ER-UP/G wall installation, single
room ................................................
18
7.5 ER-UP/G ceiling installation, single
room ................................................
20
7.6 ER-UP/G wall installation, second
room ................................................
21
7.7 ER-UP/G ceiling installation,
second room....................................
22
7.8 Installation of ER-UPD housing....... 22
7.9 Installation information for ER-UPD
housing............................................
22
7.10 Important information about plas-
tering ...............................................
22
7.11 ER-UP/D installation, single room ... 22
7.12 ER-UP/D installation, second room. 24
7.13 Installation of ER-UPB housing ....... 24
7.14 Installation information for ER-UPB
housing............................................
25
7.15 Important information about plas-
tering ...............................................
25
7.16 ER-UP/B installation, single room ... 26
7.17 ER-UPB/R, ER-UPB/L and ER-
UPB/U installation (second room) ...
27
8 Electrical connection ............................ 28
8.1 Electrically connecting the unit........ 29
9 Installation of fan insert and cover ...... 29
9.1 Settings on electronic circuit
boards .............................................
29
9.2 Electronic circuit boards ER 60 I
and ER 100 I ...................................
30
9.3 Electronic circuit boards ER 60
VZC and ER 100 VZC.....................
30
9.4 Electronic circuit board ER 100 RC. 30
9.5 Installing fan insert/exhaust air ele-
ment ................................................
30
9.6 Installing the cover .......................... 31
10 Commissioning...................................... 32
11 Operating the unit.................................. 32
12 Cleaning, maintenance ......................... 32
12.1 Filter change, second room............. 33
12.2 Removing fan insert ........................ 33
13 ER-AS extraction socket for WC
odour extraction ....................................
34
14 Fault rectification................................... 34
Table of contents
3
15 Spare parts ............................................. 35
16 Removal.................................................. 36
17 Environmentally responsible disposal 36
18 Wiring diagrams..................................... 37
Preface
4
Preface
Please read the instructions carefully before in-
stalling and using for the first time. Follow the in-
structions. Pass these instructions on to the
owner for safekeeping.
Overview of UPG system
ER-UP/G with plastic shutter without fire pro-
tection equipment
1 Plastic backflow preventer
(Fig. of installation position with air outlet dir-
ection to the right)
2 Plastic exhaust socket
1 Scope of delivery
5
ER-UPD with fire protection shut-off device
and ER-UPB with fire protection shut-off
device and fire protection cover
3 Metal shut-off shutter with release mechan-
ism
4 Soldered strut
5 Metal exhaust socket
5.
1
Metal connection socket DN 75/80 for second
room extraction ER-UPB
ER-ZR second room connection set
6 Protective grille
7 Filter mat, filter class G2
8 Adapter
9 Suction duct, ZR connection (not included in
ER-ZR set)
10 Plastic installation socket for second room
extraction
ER 60/100 fan insert
11 Fan insert
12 Electronic circuit boards
13 Housing floor seal
14 Sensor (H or F model)
15 Cover with central screw
16 Regulating plate for second room connec-
tion
17 Filter mat, filter class G2
18 Time strip
P Production date
S1 Wiring diagram
S2 Rating plate
S3 TÜV sticker
ER-AS (special accessories)
Extraction socket for toilet seat air extraction DN
70
1 Scope of delivery
Depending on order, comprising:
•Shell kit: ER flush-mounted housing
•Final assembly set: Fan insert
•Other accessories: e.g. ER-AS for toilet seat
air extraction, spacer, wall and cover frames,
expanded rubber fitting etc.
Specialist installer qualifications
Installation may only be carried out by trained
specialists who have the necessary knowledge
and experience in ventilation engineering. The
unit must be connected in accordance with the
national technical approval.
Only a qualified electrician is permitted to work
on the electrics. You are deemed a qualified elec-
trician if you are familiar with the relevant stand-
ards and guidelines, can competently and safely
connect units to an electrical power supply in line
with the Wiring diagrams [}37] and are able to
recognise and avoid risks and dangers associ-
ated with electricity on the basis of your technical
training and experience.
2 Intended use
These fans are used to extract air from interior
bathrooms and toilet rooms, storage rooms and
kitchens with an outside window.
If operated other than stated in DIN 18017-3, the
fans may also be used as standalone units (fitted
on the wall or ceiling) or to extract air from other
rooms (interior kitchen etc.).
The fans are only intended for domestic use and
similar purposes.
3 Safety instructions
3.1 General safety instructions
The unit must not be used in the following
situations under any circumstances:
DANGER Risk of combustion/fire from
flammable materials, liquids or gases in the
vicinity of the unit.
Do not place any flammable materials, liquids or
gases near the unit, which may ignite in the event
of heat or sparks and catch fire.
DANGER Explosion hazard due to gases
and dust.
Explosive gases and dust may ignite and cause
serious explosions or fire.
Never use unit in an explosive atmosphere (risk
of explosion).
DANGER Explosion hazard due to explos-
ive substances in the lab extraction units.
Explosive substances in lab extraction units may
ignite and cause serious explosions or fire.
Aggressive substances may damage the unit.
Never use unit in combination with a lab extrac-
tion unit (risk of explosion).
3 Safety instructions
6
WARNING Risk to health from chemicals
or aggressive gases/vapours.
Chemicals or aggressive gases/vapours may
harm health, especially if they are distributed
throughout the rooms by the unit.
Never use unit to distribute chemicals or aggress-
ive gases/vapours.
NOTICE Damage to unit due to grease and oil
vapours from range hoods.
Grease and oil vapours from range hoods may
contaminate the unit and air ducts and reduce ef-
ficiency.
Never use unit to convey these substances.
NOTICE Damage to the unit when continu-
ously conveying steam-saturated air.
Never use unit to convey steam-saturated air
NOTICE Damage to the unit due to imbalance
of the impeller when conveying solid
particles.
Never use unit to convey solid particles that could
adhere to the unit.
NOTICE Unit damage during the construction
phase, caused by soiling of the unit and air
ducts.
Unit operation is not permitted during the con-
struction phase.
Do not operate unit during the construction
phase.
NOTICE Damage to unit in the event of mois-
ture ingress.
IPX5 (protection against water jets).
Never use unit outdoors.
3.2 Safety instructions regarding in-
stallation, operation, cleaning and
maintenance
DANGER Risks for children and people
with reduced physical, sensory or mental cap-
abilities or a lack of knowledge.
Unit may only be installed, commissioned,
cleaned and maintained by persons who can
safely recognise and avoid the risks associated
with this work.
DANGER Danger of electric shock from
operating the unit when not fully mounted.
Electric components are a potential source of
electric shock.
If the unit is open, all off the supply circuits must
be switched off (mains fuse off), secured against
being accidentally switched back on and a visible
warning sign must be attached.
Only operate the unit when it is completely in-
stalled.
DANGER Danger if the relevant regula-
tions for electrical installations are not ob-
served.
Before removing the housing cover or removing
the fan insert and before installing the electrics,
switch off all supply circuits, switch of mains fuse
and secure it against being accidentally switched
back on again. Attach a warning sign in a clearly
visible place.
Be sure to observe the relevant regulations for
electrical installation; e.g. DIN EN 50110-1. In
Germany, particularly observe VDE 0100, with
the corresponding sections.
A mains isolation device with contact openings of
at least 3mm at each pole is mandatory.
Only connect unit to permanently wired electrical
installation and with NYM-O or NYM-J cables,
depending on the unit variant, 3 x 1.5mm² or 5 x
1.5mm².
Units may only be operated using the voltage and
frequency shown on the rating plate.
Unit may be energized even when at a standstill
and may switch on automatically due to sensors
(time delay, humidity etc.). Maintenance and fault
finding only permissible when carried out by qual-
ified electricians.
The degree of protection stated on the rating
plate is only guaranteed if installation is under-
taken correctly and if the connecting cable is cor-
rectly guided through the stepped grommet (The
grommet must completely enclose the cable
sheathing). The fan insert must also be engaged
and the housing cover installed.
3 Safety instructions
7
DANGER Danger due to fire transmission
if an incorrect connection duct is connected to the
ER housing. Always use the correct duct material
for the respective ER housing.
if incorrect ceiling compound is used for exhaust
air systems with an intermediate ceiling (PAM-
GLOBAL RML or ceiling barrier system). Ensure
that the gap remaining between the main duct
and wall or ceiling is fully sealed with non-flam-
mable materials resistant to deformation, such as
concrete, cement mortar or plaster.
if the seal with the brickwork or wall boards is in-
correct. If used outside the shaft, ensure that the
gap remaining between the connection duct and
brickwork/wall boards is fully sealed with non-
flammable materials resistant to deformation,
such as concrete, cement mortar or plaster and
for the wall boards, special fire protection filler.
if the metal exhaust socket is incorrectly connec-
ted to the connection duct. 3 steel blind rivets are
prescribed for the connection with the exhaust
socket. These must not impair the shutter func-
tion. Before commissioning, ensure that the shut-
off shutter moves with ease.
if the metal shut-off shutter is not correctly inser-
ted and screwed down in the exhaust socket.
During installation, it is essential that the shut-off
shutter is correctly positioned and screwed down.
The soldered strut must be correctly inserted and
the shutter must move with ease.
DANGER Risk of injury in case of dam-
aged unit.
Switch the unit off immediately if you discover
damage or faults that could endanger persons or
property.
Prevent from being switched back on until fully
repaired.
WARNING Risk to health if filters are not
replaced or if there are no air filters.
Heavily soiled or moist air filters can accumulate
harmful substances (mould, germs, etc.). This
may also happen if the unit is shut down for an
extended period. If the air filter is missing, the
unit and air ducts become soiled.
Never operate the unit without air filters.
Only use original filters.
Regularly change air filter when a filter change is
indicated (LED or TimeStrip).
If the unit has not been used for a long time, al-
ways replace the air filters.
WARNING Risk of injury when working at
heights.
Use appropriate climbing aids (ladders).
Stability should be ensured, if necessary have
the ladders steadied by a 2nd person.
Ensure that you are standing securely and can-
not lose your balance and that there is no one
under the unit.
WARNING Risk of injury and risk to
health from parts which may affect the ventil-
ation system which are added or modified at a
later date.
Parts (range hood, air-ventilated fireplace etc.)
which are added or modified at a later date may
result in health risks and operation which is not
permitted. Parts may only be added or modified
at a later date if system compatibility is estab-
lished/ensured by a planning office. If using an
exhaust air range hood or air-ventilated fireplace,
this must be accepted by a regional master chim-
ney sweep.
WARNING Risk of injury and health risk
in the event of changes or modifications or if
components which are not permitted are
used.
The unit may only be operated with original com-
ponents. Changes and modifications to the units
are not permitted and release the manufacturer
from any guarantee obligations and liability, e. g.
if the housing is drilled at a point which is not
permitted.
CAUTION Risk to health if unit is not cor-
rectly cleaned.
Clean the unit regularly, at least every 2 years.
This is the only way of ensuring that the unit is
running hygienically.
CAUTION Exercise caution when hand-
ling packaging materials.
Observe applicable safety and accident preven-
tion requirements.
Store packaging material out of the reach of chil-
dren (risk of suffocation).
4 System and product information
8
NOTICE Non-intended operation/impermiss-
ible operation due to incorrectly mounted
unit.
Only install unit in accordance with the planning
documents.
In particular, note the information on ventilation
channels and sound deadening.
Observe planning instructions regarding unit pos-
ition and distance to other façade components.
If necessary, use isolating elements.
4 System and product informa-
tion
4.1 Certificates of approval
Certificates of approval on request.
4.2 Installation conditions
If installed in accordance with DIN 18017-3,
use is only permitted:
• in single air extraction systems with a common
main duct;
• with an air supply via shaft or duct;
• with permitted connection ducts;
• with unit to suit the system (Permitted exhaust
air systems);
• with flush-mounted installation in the wall or
ceiling;
• if correctly installed as per the instructions in
this manual and the general building approval
ER-APB: Z-51.1-45 or ER-AP: Z-51.1-42;
• with sufficient space from the wall or ceiling;
• with a fireproof installation shaft for ER-UPB
housings;
• if unit is completely installed;
• with the correct air filters;
• with the outside air openings stated in the plan-
ning documents.
If the installation deviates from DIN 18017-3:
• ER-UP fans can also be used as standalone
units.
• Installation in the wall or ceiling is permitted.
• ER-100 fans can be used to extract air from an-
other room (interior kitchen etc.).
4.3 Permitted exhaust air systems
Exhaust air system ER-UP/
G
ER-
UPD
ER-
UPB
PAM-GLOBAL RML
cast ventilation sys-
tem *
no yes** yes***
Ceiling barrier sys-
tem **
yes* no no
System with fire-
proof shaft *
no yes** yes***
Air extraction system
without fire protection
**
yes* no no
* ER-UP/G can be used inside and outside the
shaft, connection duct made from flexible alu-
minium duct, second room connection made from
flexible aluminium duct.
** ER-UPD can be used inside and outside the
shaft, connection duct made from steel folded
spiral-seams duct, second room connection made
from flexible aluminium duct.
*** ER-UPB can be used inside the shaft, connec-
tion duct made from flexible aluminium duct,
second room connection made from steel folded
spiral-seams duct.
4.4 Possible combinations
The ER flush-mounted exhaust air systems de-
scribed here comprise a flush-mounted housing
and a fan insert/exhaust air element with cover.
In the shell construction phase the ER-UP
housing (ER-UP/G, ER-UPD and ER-UPB) are
installed, wired and provided with a plaster pro-
tective cover.
ER-UP/G and ER-UPD housings can be used
with a second room connection set (ER-ZR) for
second room ventilation. Ensure the right housing
variant (ER-UPB/L, ER-UPB/R or ER-UPB/U) for
ER-UPB housings.
Toilet seat air extraction at the same time as
room ventilation is possible using the second
room connection of the ER-UP/G or ER-UPD
housings. The Maico extraction socket ER-AS
(DN 70) should be used for this purpose and a
connection established to the WC seat.
Final assembly is undertaken once the plaster-
ing and paint work is complete.
For decentralised ventilation, an ER 60 or ER
100 fan insert is placed in the flush-mounted
housing, the exhaust air filter and cover are fitted.
4 System and product information
9
For centralised ventilation, a Centro M / E / H
exhaust air element is installed with an exhaust
air filter and cover → separate Centro operating
instructions.
ER 100 units are approved for second room
ventilation. The following control types can be
used for this: Standard, VZ, VZ 15, VZC, G, I, D
or RC. Centralised ventilation with Centro-M / E /
H exhaust air elements is possible in combination
with ER-UP/G housings under certain precondi-
tions (Installing ER-UP/G housing [}17]).
ER 60 units are not permitted for the
second room connection.
For ER radio fans and Maico smart, see 100
RC instructions.
4.4.1 ER-UP housing types
The 3 flush-mounted housing units ER-UP/G, ER-
UPD and ER-UPB are available for flush-mounted
installation. These should be selected to match
the exhaust air system. The connection diameter
for all housing types is DN 75 or DN 80.
4.4.2 Flush-mounted housing ER-UP/G
• Plastic housing without fire protection equip-
ment. Can be combined with ceiling barrier.
• Suitable for wall or ceiling installation, inside or
outside the exhaust air shaft.
• Permissible air outlet direction with wall installa-
tion upwards, to the right or left.
• Plastic exhaust socket with airstream-operated
plastic shutter, maintenance-free.
• For connecting second room ventilation with
knockout points at bottom, on right and left.
4.4.3 Flush-mounted housing ER-UPD
• Can be combined with Saint-Gobain cast duct
PAM-Global RML.
• Can also be used outside fireproof shaft.
• Housing with maintenance-free fire protection
shut-off device to prevent fire transmission
(K90-18017).
• Suitable for wall or ceiling installation, inside or
outside the exhaust air shaft.
• Permissible air outlet direction with wall installa-
tion upwards, to the right or left.
• Metal exhaust socket with airstream-operated
metal backflow preventer with soldered strut.
• For connecting second room ventilation with
knockout points at bottom, on right and left.
4.4.4 Flush-mounted housing ER-UPB
• Housing with maintenance-free fire protection
shut-off device to prevent fire transmission
(K90-18017).
• Housing with fire protection cover for use in fire-
proof exhaust air shafts.
• Suitable for wall or ceiling installation in a fire-
proof exhaust air shaft.
• Permissible air outlet direction with wall installa-
tion upwards, to the right or left.
• Metal exhaust socket with airstream-operated
metal backflow preventer with soldered strut.
4.4.5 Fan insert
• Fan insert with cover and exhaust air filter for
installation in ER-UP/G, ER-UPD or ER-PB
housing.
• Electrical plug connection for quick installation
in the ER-UP housing.
• Fan insert has snap-on attachment for easy in-
stallation.
• Cover with exhaust air filter and time strip. Air
filters are to be changed regularly when filter
change is indicated (time strip).
• Cover can be rotated by ±5 to compensate for
housings which have been fitted at an angle.
• Filter change without tools.
• For single or second room ventilation using a
single fan. Exception: H models only for single-
room air extraction.
• F and H model: Barrier-free products, as the fan
switches itself on and off automatically.
• Energy-saving motor with thermal overload pro-
tection. This switches itself off in the event of
overheating and then back on again automatic-
ally after cooling down.
• The fans may be subject to jet water in areas 1
and 2 (DIN VDE 0100-701:2008-10 or
HD60364-7:2007).
The time strip is visibly attached to a location of
your choice (e.g. next to the cover) and after the
filter change interval has elapsed, it can be dis-
posed of in the domestic waste. Do not affix the
time strip under the cover. New time strips are
included in the scope of delivery of the exchange
air filter.
4.4.6 ER-UP controls (circuit board types)
ER-UP fans are available in various models and
with various unit properties. These depend on the
control/circuit board type used in the fan insert.
4 System and product information
10
The switching variants and functions suited to the
circuit board type are described in these instruc-
tions. Tolerance of all time details max. + 20 %.
•Standard model
•VZ model: with start delay and overrun time.
•VZ 15 model with start delay and overrun time.
•VZC model with adjustable start delay and ad-
justable overrun time.
•F model: Barrier-free. With light control for
rooms without windows (min. switch-on bright-
ness 30lx, max. switch-off brightness on unit
0.3lx). With start delay (50 sec.) and overrun
time (6 min.).
•G model: With base load circuit. Continuous
operation at 35m³/h, high speed (full load) can
be switched with optional switch.
•GVZ model with base load circuit, start delay
and overrun time, continuous operation at
35m³/h, high speed (full load) can be switched
with optional switch.
•I model with interval control. For manual opera-
tion with start delay and overrun time. Operat-
ing period can be set to between 0 and 15
hours with intervals of around 10 minutes. Inter-
val control off if 0 hours is set (Ti setting screw
in far left position). Interval control active if Ti
setting screw is turned at least 1/4 of a turn to
the right from the far left position.
•H model: Barrier-free. With humidity control.
Overrun time controlled by program (min. 15
minutes at full load). Can also be operated
manually with optional switch. Not suitable for
second room ventilation.
•D model: In combination with three-step switch
with 3 power levels: 35, 60 or 100m³/h. Can be
used in combination with supply air elements
for controlled domestic ventilation.
•RC model with radio electronics: Use in radio-
controlled ventilation system MAICO smart.
Based on EnOcean technology. Network-com-
patible (master-slave) → separate ER 100 RC
operating instructions. On/Off using radio switch
or radio control RLS RC. With 3 power levels
35, 60 or 100m³/h.
Unit
type
Circuit
board
type
Start
delay
[s]
Over-
run
time
[min]
speed
con-
trol-
lable
Mains
cable
[mm”]
ER 60 Stand-
ard
board
no 3 x 1.5
ER
100
Stand-
ard
board
yes 3 x 1.5
ER 60
VZ, ER
100 VZ
VZ cir-
cuit
board
50 6 no 5 x 1.5
ER 60
VZ 15,
ER
100 VZ
15
VZ 15
board
50 15 no 5 x 1.5
ER 60
VZC,
ER
100
VZC
VZ 24
C
board
0…150 1.5…
24
no 5 x 1.5
ER 60
F, ER
100 F
F cir-
cuit
board
50 6 no 3 x 1.5
ER 60
G, ER
100 G
G
board
no 5 x 1.5
ER 60
GVZ,
ER
100
GVZ
G
board
+ VZ
board
no 5 x 1.5
ER 60
I, ER
100 I
VZI 10
board
50* 10* no 5 x 1.5
ER 60
H, ER
100 H
H
board
15 no 5 x 1.5
ER
100 D
Stand-
ard
board
no 5 x 1.5
ER
100
RC
RC cir-
cuit
board
15** no 3 x 1.5
Tolerance of all time details max. + 20%.
W factory setting
* Start delay and overrun time for manual opera-
tion, e.g. using light switch
5 Technical data
11
** Overrun time only if unit is used with single
switch, without room air control RLS RC.
5 Technical data
5.1 Environmental conditions and op-
erating limits
• Permissible maximum temperature of air me-
dium + 40 °C.
• The air supply to the home must be set up so
that virtually no air can flow into the living areas
from the kitchen, bathroom or WC.
• A room from which the air is to be extracted
must be fitted with a non-closable, free supply
air cross section of at least 150cm², e.g. with
Maico MLK door ventilation grille.
• ER-UP/Centro units have resistance to interfer-
ence in line with EN 55014-2 (depending on
pulse type and an energy component of 1000 to
4000V). These values can be exceeded when
operating with fluorescent tubes. In this case,
additional interference suppression measures
(L, C or RC modules, protection diodes, varis-
tors) are required.
• Take the risk of draughts into account when
planning by selecting a suitable installation loc-
ation.
5.2 Regulations for operation with
fireplaces
Sufficient supply air intake must be ensured
during operation with air-ventilated fireplaces.
The maximum permitted pressure difference per
residential unit is 4 Pa.
The unit may only be installed in residential units
with air-ventilated fireplaces under the following
conditions:
• the evaluation criteria drawn up by the respons-
ible, regional master chimney sweep are met;
• Parallel operation of air-ventilated fireplaces for
liquid or gaseous fuels and air-extracting equip-
ment can be prevented using safety devices or
• the extraction of exhaust gas from the air-ventil-
ated fireplaces is monitored by special safety
devices. The ventilation system or the fire-
places must be switched off if the equipment is
triggered.
5.3 Technical data table
Sound pressure level
LWA7
30 to 49 dB(A), depend-
ing on unit model
For more technical data → rating plate.
Für Kennlinien → www.maico-ventilatoren.com
5.4 Storage
Only store unit horizontally in a suitable, dry
room. Ambient temperature – 10 °C to + 60 °C.
Maico accepts no liability for corrosion damage
caused by improper storage, e.g. storage in a
damp environment.
6 Mounting preparations
Suitable mounting material is to be
provided by the customer.
6.1 Requirements in line with ap-
proval
6.1.1 Approval provisions
6 Mounting preparations
12
Approval provision ER-UP/G + ER
60/100/second
room
ER-UPD + ER
60/100/second
room
ER-UPB + ER
60/100/
ER-UPB + ER
second room
Number of units per floor,
residential unit or fire zone
Max. 3 fans or
3 connections
Max. 3 fans or 3
connections
Max. 3 fans or 3
connections
Max. 3 fans or 3
connections
Shaft wall any board ma-
terial
Min. 35 mm, any
board material
Min. 35 mm, any
board material
Min. 35 mm, any
board material
Connection diameter DN 75 or DN 80 mm
Connection ducts inside
the shaft
E.g. AFR 80
flexible alu-
minium duct
between main
duct in shaft and
ER unit, max. 2
m long (→ ap-
proval).
Steel folded
spiral-seams
duct between
main duct in
shaft and ER
unit, max. 2 m
long (→ ap-
proval)
Flexible alu-
minium duct AFR
80 or steel folded
spiral-seams duct
between main
duct in shaft and
ER unit, max. 2 m
long (→ ap-
proval).
Flexible alu-
minium duct AFR
80 or steel folded
spiral-seams duct
between main
duct in shaft and
ER unit, max. 2 m
long (→ ap-
proval). Steel fol-
ded spiral-seams
duct between ER
unit and second
room connection.
Connection ducts outside
the shaft
E.g. AFR 80
flexible alu-
minium duct
between main
duct in shaft
and ER unit,
max. 2 m long
(→ approval).
Steel folded spiral-seams duct DN 75 or DN 80
between main duct in shaft and ER unit, max. 2 m long
(→ approval).
Duct elbows in the unit
connection duct
Max. 90° bend,
ascending
Number of duct elbows
permitted for wall installa-
tion
Max. 2 x 90°
Number of duct elbows
permitted for ceiling install-
ation
Max. 2 x 90°
Regulating equipment in
the exhaust air duct
Not permitted
Wall/ceiling opening for DN
80 unit connection duct
Brickwork or concrete: 130mm.
Board materials (F90): Outer Ø of pipe
6 Mounting preparations
13
6.2 Preparations for wall installation
9 Suction duct for second room connection on
ER-UP/G: Flexible aluminium duct AFR 75/
AFR 80
ER-UPD: Flexible aluminium duct AFR 75/
AFR 80
or steel folded spiral-seams duct DN75/DN80
ER-UPB: Steel folded spiral-seams duct
DN75/DN80
18 Main duct: Steel folded spiral-seams duct
19 Connection duct on
ER-UP/G: Flexible aluminium duct AFR 75/
AFR 80
ER-UPD: Steel folded spiral-seams duct
DN75/DN80
ER-UPB: Flexible aluminium duct AFR 75/
AFR 80,
permitted inside the shaft
21 Power cable
Installation information
• Observe approval: Certificates of approval [}8]
and Requirements in line with approval [}11].
• Always use correct duct material for the hous-
ing.
• For fire protection systems, the gap remaining
between the connection duct and brickwork/wall
boards/wall/ceiling must be fully sealed with
non-flammable materials that are resistant to
deformation (e.g. concrete, cement mortar, fire
protection filler).
NOTICE Damage to unit, malfunctioning in the
event of corrosion damage from mortar.
Wrap ventilation ducts, connected to the unit,
with a suitable adhesive tape to protect against
corrosion inside the brickwork, e.g. using cold-
shrink tape.
Preparing the shaft
1. Produce opening in shaft or alternatively pro-
duce a wall facing. Ensure a suitable, flat sur-
face for the housing so that the fan insert can
be safely inserted in the housing later on.
2. For a second room connection, produce an
opening in the wall or shaft for the suction
duct. Note permissible housing installation po-
sitions.
3. Correctly attach main duct inside the shaft.
4. For fire protection systems, use ceiling com-
pound. To do this, encase the ceiling and pour
in the material from above.
5. Connect connection duct, suitable for the
housing, to the main duct and seal for ventila-
tion.
6 Mounting preparations
14
6. Cut connection duct to length, note a max-
imum duct length of 2m.
Cut connection duct to a length which al-
lows it to be fitted on the exhaust socket
and also sealed for ventilation at the unit
end.
7. Lay suction duct and seal gap remaining cor-
rectly as described in previous installtion in-
structions.
8. Lay power cable in shaft and allow to protrude
by around 30cm above the shaft opening.
9. In the ceiling area, fit a spigot made from shaft
material F90 around the shaft.
The spigot compensates for the length of
the shaft walls in the event of a fire.
10.Lay power cable: Provide unit with electrical
connection.
6.3 Ceiling installation preparations
9 Suction duct for second room connection on
ER-UP/G: Flexible aluminium duct AFR 75/
AFR 80
ER-UPD: Flexible aluminium duct AFR 75/
AFR 80
or steel folded spiral-seams duct DN75/DN80
ER-UPB: Steel folded spiral-seams duct
DN75/DN80
18 Main duct: Steel folded spiral-seams duct
19 Connection duct on
ER-UP/G: Flexible aluminium duct AFR 75/
AFR 80
ER-UPD: Steel folded spiral-seams duct
DN75/DN80
ER-UPB: Steel folded spiral-seams duct
DN75/DN80
20 Power cable
Be sure to note the approval and installa-
tion information: Preparations for wall installa-
tion.
Preparing the shaft and suspended ceiling
1. Make an opening in the suspended ceiling.
2. Make an opening in the shaft for DN 75 or DN
80 connection duct.
3. For a second room connection, produce the
opening in the wall or shaft for the suction
duct. Observe installation positions for the
second room connection.
6 Mounting preparations
15
18 Main duct (steel folded spiral-seams
duct)
19 ERGH connection duct: Flexible alu-
minium duct
21 Floor ceiling
22 Steel threaded rod / stair bolt
23 Duct attachment
24 Duct clamp / clamping band
25 Spigot
26 Ceiling compound
27 Shaft wall
28 Wall/board seal
29 Suspended ceiling
30 Steel screws or steel blind rivets (3 of
each)
31 Dowel
31.1 Steel dowel or anchor bolt
31.2 Metal expansion dowel
32 Retaining bolt with nut
33 Retaining bolt
34 Steel clamping band
Be sure to note the approval and installa-
tion information: Preparations for wall installa-
tion.
Duct attachment with duct clamp, alternatively
duct attachment with clamping band
Ensure a spacing of max. 1.5m between the
duct attachments.
1. Correctly attach main duct inside the shaft.
2. For fire protection systems, use ceiling com-
pound. To do this, encase the ceiling and pour
in the material from above.
3. Fit duct attachments to the ceiling. Only use
permitted mounting material.
6 Mounting preparations
16
DANGER Risk of incorrect installation if
non-permitted mounting material is used.
Only secure connection duct to ceiling with per-
mitted mounting material (duct clamp or clamping
band).
4. Connect permitted connection duct to main
duct and seal for ventilation, for example with
cold-shrink tape.
5. Apply wall/board compound. Seal gap
between brickwork and folded spiral-seams
duct. The gap remaining must be fully sealed
with non-flammable materials that are resist-
ant to deformation. For example, use concrete
or cement mortar or for wall boards, use fire
protection filler.
6. Fit suspended ceiling. With ER-UPD housings,
ensure a suitable, flat surface so that the fan
insert can be safely inserted in the housing
later on.
7. Attach spigot made from shaft material F90
around the shaft.
The spigot compensates for the length of
the shaft walls in the event of a fire.
8. Lay power cable: Electrically connecting the
unit.
6.4 Preparations for the electrical
connection
DANGER Danger to life from electric
shock.
Before laying the power cable, switch off all sup-
ply circuits.
Switch off mains fuse, secure against being acci-
dentally switched back on and position a visible
warning sign.
• Always note the relevant specifications for elec-
trical installations and when fitting equipment. In
Germany, observe DIN VDE 0100 and the cor-
responding parts in particular.
• Observe ambient conditions (Environmental
conditions and operating limits) and technical
data (Technical data [}11]).
• Observe permitted duct cross-section of max.
1.5mm².
1. Lay power cable to the installation location.
2. Continue with the safety test of the release
device: Preparing the shutter.
6.5 Preparing the shut-off device/
shutter
Before mounting the housing, always
• ER-UP/G: check the position of the plastic shut-
ter. Ensure that the shutter is fully functional.
• ER-UPD, ER-UPB: check the metal shut-off
device. Ensure that trigger equipment is fully
functional.
6.5.1 Plastic shutter without fire protection ‒
ER-UP/G housing
NOTICE Odours may escape from the ventila-
tion channel.
If the installation position is wrong, the plastic
shutter will not close leak-tight.
Insert shutter at the top/to the right/to the left/to
rear in the exhaust socket of the housing to fit the
installation position. Ensure that the shutter
closes entirely leak-tight.
For wall installation with air outlet direction
(exhaust socket) to the left or right, install the
shutter rotated by 90°, see following figures.
ER-UP/G housing
1 1 Plastic backflow preventer
O: Installation position for upwards air outlet
direction
R: Installation position for right air outlet dir-
ection
L: Installation position for left air outlet direc-
tion
2 2 Plastic exhaust socket
7 Housing installation
17
If installing on the wall with air outlet direc-
tion (exhaust socket) to the left or right, note
the following. Install shutter turned 90° (Pos.
[L] or [R]) so it closes fully sealed in the install-
ation position.
Preparing the plastic shutter for wall installa-
tion
Upwards air outlet direction "O"
Do not carry out any modifications. The shutter is
fitted correctly ex-factory.
Air outlet direction to the right "R"
1. Remove plastic backflow preventer. Simply
pull this down and out of the exhaust socket.
2. Turn backflow preventer, pos. [R].
3. Insert backflow preventer in exhaust socket
until stop is reached.
Air outlet direction to the left "L"
4. Remove plastic backflow preventer. Simply
pull this down and out of the exhaust socket.
5. Turn backflow preventer, pos. [L].
6. Insert backflow preventer in exhaust socket
until stop is reached.
Preparing the plastic shutter for ceiling install-
ation
As a rule use the standard installation position
with upwards air outlet direction "O" for ceiling in-
stallation. The shutter is fitted correctly ex-factory.
6.5.2 Fire protection shut-off device - ER-UPD
and ER-UPB housing
3 Metal shut-off shutter with release mechan-
ism and yoke spring [3.1]
4 Soldered strut
5 Metal exhaust socket
* Shown without fire protection board
NOTICE The fire protection shut-off device is
permanently closed if there is no soldered
strut.
Air extraction is then no longer possible.
Check that the soldered strut is inserted correctly
before installation. The functionality of the re-
lease mechanism must be ensured so that the
shut-off shutter also opens in normal operation.
NOTICE Unpleasant smells from the main
duct.
The fire protection shut-off device does not close
fully sealed if incorrectly installed.
Before installation, check and ensure that the in-
stallation position is correct and the release
mechanism is fully functional.
Preparing the metal shut-off device with up-
wards air outlet direction
1. Remove the fitted yoke spring. To do this, use
pliers to pull yoke spring out of exhaust socket
from above.
2. Check and ensure that shut-off shutter is fully
functional.
Preparing the metal shut-off device with air
outlet direction to the right or left
No modifications needed.
1. Check and ensure that shut-off shutter is fully
functional.
7 Housing installation
7.1 Installing ER-UP/G housing
The following are not permitted:
• Second room connection with an ER 60 fan in-
sert (all models).
• Second room connection in combination with
Centro exhaust air elements.
• Connecting a WC odour extraction unit in com-
bination with Centro exhaust elements.
• Use of an ER fan or Centro exhaust air element
in the bathroom or toilet room, if other rooms in
the apartment are to be vented with the same
unit at the same time.
7 Housing installation
18
7.2 Installation information for ER-
UP/ G housing
(also Requirements in line with approval [}11]
and approval)
ER-UP/G are equipped with a plastic housing
without fire protection equipment. The ER-UP/G
housing may be installed in the following installa-
tion positions:
•Wall installation With air outlet direction (ex-
haust socket) upwards, to the right, to the left or
to the rear. Installation with mounting support.
•Ceiling installation and suspended ceiling:
Installation with mounting support.
•Ceiling installation and non-suspended ceil-
ing: Mounting directly on the ceiling.
Suitable mounting material is to be provided by
the customer.
The plastic shutter should be prepared ac-
cording to these instructions so that it closes
fully sealed in the installation position.
The housing must be inserted without any dis-
tortion. Failure to do so will mean that the fan in-
sert cannot engage correctly in the housing and
the degree of protection stated on the rating plate
is no longer ensured.
Break open the housing segment [S] below to use
the ER-ZR second room connection set or the
ER-AS extraction socket.
A toilet seat air extraction unit is connected to the
housing using the ER-AS extraction socket
(DN75/80).
The toilet seat air extraction unit must not
be connected to the second room connection
socket or the Centro exhaust air element.
Use ER-MO expanded rubber for acoustic insula-
tion of thin ceilings capable of resonance (System
and accessory components).
7.3 Important information about
plastering
• Max. compensable plaster overshoot 7mm.
• Max. protruding housing edge 20mm, can be
compensated for with spacing frame DR
60/100.
• Installation at a depth of 50 to 100mm can be
compensated for with the two-part wall frame
ER-MR.
• The gap remaining between the housing and
shaft must be fully sealed with non-flammable
materials that are resistant to deformation so
that incorrect air is not drawn in.
• Joints between the housing and wall can be
covered with cover frame ER-AR.
We recommend keeping these installation
and operating instructions until final installa-
tion in the housing.
7.4 ER-UP/G wall installation, single
room
7 Housing installation
19
2 Exhaust socket with plastic shutter
18 Main duct, steel folded spiral-seams duct
19 Connection duct, AFR80 DN75/80 flexible
aluminium duct
20 Power cable
37 Mounting support UPM 60/100 or ER-UPM (2
items)
38 Plaster protective cover
39 Cable grommet
40 ER-MO expanded rubber
1. Remove the plaster protective cover from the
housing.
NOTICE The unit will be damaged and func-
tion impaired if the fixing screws used are in-
correctly / too long.
Fixing screws may not penetrate into the hous-
ing.
Use screws provided (mounting support
UPM60/100).
2. Cut the mounting support to the required
length, bend it into shape and fix it to the
housing with the supplied fixing screws.
3. Mark fixing holes for mounting support on rear
shaft wall, produce holes and insert dowels.
Suitable mounting material is to be provided
by the customer.
DANGER Danger of short-circuits and
damage to the unit.
If the cable grommet is not installed correctly, wa-
ter may penetrate the housing. The degree of
protection can no longer be guaranteed.
Drive through cable grommet so that it can seal
the cable sheathing all the way round (circular,
no slots).
4. Guide power cable from rear of housing
through cable grommet into housing.
5. Insert the housing with the mounting support
into the shaft and fix it to the rear wall of the
shaft.
DANGER Fire may spread if connection
duct is incorrectly installed.
Only use permitted duct material (Requirements
in line with approval [}11]).
Correctly attach connection duct to exhaust
socket.
6. Connect connection duct to exhaust socket
sealed for ventilation, e.g. with cold-shrink
tape.
7. Provide unit with electrical connection: Elec-
trically connecting the unit.
8. Insert the plaster protective cover in the hous-
ing.
7 Housing installation
20
9. Plaster in housing flush with front edge, note
tile thickness if necessary: Important informa-
tion about plastering.
7.5 ER-UP/G ceiling installation,
single room
6 Protective grille
7 Filter mat, filter class G2
8 Adapter
9 Suction duct, second room connection: flex-
ible aluminium duct AFR 75/AFR 80
10 Installation socket for second room extraction
DN75/80
13 Housing floor seal
37 Mounting support UPM 60/100 (2 items)
S Housing segment
1. Remove the plaster protective cover from the
housing.
NOTICE The unit will be damaged and func-
tion impaired if the fixing screws used are in-
correctly / too long.
Fixing screws may not penetrate into the hous-
ing.
Use screws provided (mounting support
UPM60/100).
2. For suspended ceilings, cut mounting support
to the required length, bend it into shape and
fix it to the housing (ER GH wall installation,
single room).
3. Mark fixing holes for mounting support/hous-
ing on ceiling, produce holes and insert dow-
els. Suitable mounting material is to be
provided by the customer.
DANGER Danger of short-circuits and
damage to the unit.
If the cable grommet is not installed correctly, wa-
ter may penetrate the housing. The degree of
protection can no longer be guaranteed.
Drive through cable grommet so that it can seal
the cable sheathing all the way round (circular,
no slots).
4. Guide power cable from rear of housing
through cable grommet into housing.
5. Move housing into desired position and secure
to ceiling with/without mounting support.
DANGER Fire may spread if connection
duct is incorrectly installed.
Only use permitted duct material (Requirements
in line with approval [}11]).
Correctly attach connection duct to exhaust
socket.

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