Majestic Rio Case 2 Manual

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
Rio Case 2 Installation Guide - Surface Profiles - vJUL16 1
Thank you for purchasing this Rio shower screen. Please study these instructions
carefully before assembly and installation.
Checking of Parts
Parts are listed at the beginning of this guide. Please check all supplied parts immediately
and contact the Majestic Shower Company in the event of any missing or damaged parts.
Handling of Parts
When handling glass, use suction glass lifters and take care to ensure that corners or edges
are not knocked. Do not place glass on hard surfaces - place cushioning material under-
neath to prevent the glass from shattering.
Unwrap all metal parts carefully to prevent damaging the plated surfaces.
Pre Installation Checks
Prior to undertaking installation, check the accuracy of the following against specifications
for the particular installation location:
- Verticality and flatness of walls. Where wall profiles are used, some lean in or lean out of
the wall relative to the floor or tray can be accommodated (+/- 9mm if 24mm profile is used,
+/- 5mm if 17mm profile is used). Where a door is to be closed against a wall, the wall
must be substantially vertical. Both walls must be substantially flat.
- Levelness and flatness of the floor or tray. Where a profile or underframe is used under-
neath a glass panel, any minor hollows in the mounting surface must be solidly packed to
prevent deflection under the weight of the glass as this may over stress the glass.
Installation Tips
The general principle of assembly is to assemble parts in the steps shown - first a dry
assembly to check fits or mark cutting or drilling positions and then a final assembly with
silicone.
When cutting aluminium extrusion, wrap the profile with masking tape first and cut through
the taped area - this will help protect the surrounding surface. Use a fine file to smooth cut
edges.
If anti-calcium glass has been specified, the treated side of the glass will be indicated and
should always face inwards towards the wet side of the shower area.
These instructions are for left and right handed units. All parts are reversible.
DO NOT ASSEMBLE WITHOUT FULLY READING THESE INSTRUCTIONS

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
2
OR
OR
Surface Wall Profile
1 x 17mm OR 24mm
Rubber cushioning strip
1 x Door Handle or Towel Rail Assembly
1 x Finger Pull Handle (pre installed) OR
2 x Door
Mounting
Blocks
1 x Underframe Insert 1 x 10mm
Spacer
2 x Glass to Wall Bracket assemblies
with wall plugs and screws
2 x Glass to Glass Hinge assemblies with
rubber packing strips
Rio Installation Guide - Surface Profiles
1 x Glass In Line Panel 1 x Glass Door
1 x Horizontal Seal1 x Vertical Door to In Line
panel Seal
1 x Vertical Door to Wall
Seal
1 x Underframe

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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12
1enclosure will fit into the aperture within its adjustment tolerances, allowing for any lean of
the wall on the panel side.
Mark where the underframe will sit on the floor or, if installing to a tray, position the Under-
frame 10 mm from the front edge of the tray. Cut the Underframe to fit.
Measure the width of the alcove that the enclosure is to be fitted in to and check that the Run a bead of silicone along the underside of the Underframe as shown and apply
silicone into the corners where the underframe will sit to ensure a seal between
the Underframe and the wall.
Position the Underframe on the floor where marked and tape it in place while the
silicone sets.
Rio Installation Guide - Surface Profiles

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
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34
Place the 10 mm Spacer into the Underframe channel and use it to align the vertical wall
profile.
Push the wall profile down as far as it will go and use a 2 metre spirit level to ensure that
it is plumb vertical. Mark the screw fixing holes on the wall and remove the vertical profile.
Drill 4.5 mm holes where marked and insert wall plugs. Reposition the vertical
profile and insert the top and bottom screws to hold it temporarily in place.
Remove the 10 mm Spacer. Insert rubber strip into the underframe as shown to
cushion the glass.
Rio Installation Guide - Surface Profiles

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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Using suction glass lifters, lift the glass In Line panel into the vertical wall profile and gently
lower it into the Underframe channel. The Underframe Insert is supplied cut to the correct
length., which is equal to the width of the glass Door plus 8 mm clearance for vertical seals.
Position the In Line panel so that the Underframe Insert fits snugly between the panel and
the wall.
Use a spirit level to ensure that the edge of the panel is plumb vertical. If necessary, insert
additional rubber strips under the panel (a maximum of 3 thicknesses) to achieve this and
note the position of the rubber.
Mark the position of the edge of the In Line panel with tape on the underframe so
that it can be removed and replaced in the same position.
Mark the vertical wall profile at the top edge of the glass for trimming if it is too
long.
Rio Installation Guide - Surface Profiles
Door width + 8 mm

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
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Disassemble the Glass to Wall Brackets being careful not to damage the face plates.
With the clear plastic gaskets inserted both sides of the glass and wall screw plates
facing inwards, align the brackets centrally to the slots in the glass panel, hold them in
place and mark the screw hole positions on the wall.
Put the brackets to one side and use the suction glass lifters to carefully remove
the glass panel. Unscrew and remove the vertical wall profile.
Drill 7mm holes in the wall for the brackets as marked and insert wall plugs.
Rio Installation Guide - Surface Profiles

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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910
If the vertical wall profile is too long, cut it to length and file the cut end smooth.
Run a bead of silicone along the wall side of the vertical profile, as shown. Screw it in
place.
Apply a generous amount of silicone on the inside of the channels where they meet in
the corner to prevent water penetration.
Ensure that the rubber strip is in place in the underframe channel in the position
to be occupied by the In Line panel. Trim it at the end of the panel position so that
it does not extend into the door position.
Loosely screw the Glass to Wall brackets to the wall.
Run continuous beads of silicone along the inside of the vertical wall profile and the
In Line panel position in the Underframe channel, as shown.
Rio Installation Guide - Surface Profiles

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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11 12
Using the suction glass lifters, replace the In Line panel into the silicone lined channels, as
marked on the underframe. Make sure that the gap for the door is correct and that the clear
plastic Underframe Insert fits snugly between the In Line panel and the wall over the full
height of the door aperture.
Rio Installation Guide - Surface Profiles
Door width + 8 mm
To prevent leakage around the Glass to Wall brackets, fill the glass slots with silicone
before fitting the face plates.
Loosely fix the face plates through the slots in the glass, ensuring that the clear
gaskets are inserted on both sides of the panel. Fully tighten the wall screws.
Recheck that the In Line panel is plumb vertical and in the correct position in the
underframe, then fully tighten the Glass to Wall bracket face plates.

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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13 14
Rio Installation Guide - Surface Profiles
Insert short pieces of the self adhesive rubber strip supplied in each In Line panel hinge slot
as shown to ensure that the door does not drop under its own weight over time.
Disassemble the hinges, being careful not to damage the polished surfaces, and place the
hinges and their face plates either side of the hinge slots on the In Line panel with screws
facing inwards. Ensure that each face of the glass is separated from the hinges by a gasket.
Loosely screw the hinges and face plates together.
DOOR
Rubber
strips
Position the hinges centrally in their slots and use a set square to align them with
the edge of the glass. Check that the holes are adequately packed with the rubber
strips by using a set square to ensure that the hinges are at 90 degrees to the
edge of the glass when upward pressure is applied to them.
Fully tighten the hinge screws on the In Line panel to 10-12 NM torque.
.
IN LINE PANEL
Hinge with face
plates removed
for illustration
purposes only.
Rubber
packing
strips

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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15 16
The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
15 16
NOTE: Steps 15-16 require one person to support the door at all times whilst another
person must be inside the enclosure with face plates, gaskets and screws.
Insert two short pieces of self adhesive rubber strip in each door hinge slot as shown.
Position the door mounting blocks in the underframe channel as shown and lift the door on to
the blocks.
Rio Installation Guide - Surface Profiles
DOOR
Rubber
strips
IN LINE PANEL
5mm gap
between glass
Hinge with both
face plates removed
for illustration
purposes only.
Rubber
packing
strips
Rubber
packing
strips
DOOR
Position the hinges centrally in their slots and with gaskets inserted on both sides
of the glass, loosely screw the hinges and face plates together through the glass.
Make any fine adjustment to the alignment of the door and then fully tighten the
hinges to 10-12 Nm torque and remove the mounting blocks.

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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17 18
above below and between the hinges.
For maximum resistance to leakage, the seal sections should be cut as shown above to allow
them to fill the gaps in the hinge through which water might otherwise escape.
The Glass to Glass vertical seal is to be cut in 3 sections to fit to the edge of the In Line panel
Rio Installation Guide - Surface Profiles
Open the door and slide the 3 sections of seal on to the edge of the glass panel,
pushing the notched ends inside the hinge as shown.
The lower section of the seal should be cut straight and pushed down to touch
the Underframe (see illustration at Step 19).
.
Slit here
12.5mm
VIEW FROM
INSIDE OF
ENCLOSURE
(OUTWARD
OPENING
DOOR)
GLASS NOT
SHOWN
Slit
Notch
Slit
Notch
DOOR SIDE
PANEL SIDE

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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19 20
Rio Installation Guide - Surface Profiles
Cut the Horizontal seal to the width of the Door and fit it to the bottom edge of the Door with
the deflector blade facing inwards as shown.
Trim the end of the deflector blade back so that it clears the vertical Glass to Glass seal which
should run down to the top of the Underframe.
The other end of the Horizontal seal should be notched as shown to allow the
Glass to Wall seal on the handle side of the Door to run continuously from the
bottom to the top of the Door.
Fit the Glass to Wall seal, trimming off any excess length.
Vertical seal extends
down to underframe
Horizontal seal
notched at each
end to clear
vertical seal
Horizontal seal
extends to wall but
is notched to allow the
Glass to Wall seal to run
to bottom of glass Door.

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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21 22
Push the underframe insert into the underframe channel under the door noting
the difference in orientation for outward and inward opening doors.
The vertical blade of the insert should be notched at each end as shown to allow
any water to drain back from the underframe to the inside of the shower
enclosure.
OUTWARD
OPENING
DOOR
INWARD
OPENING
DOOR
5-6mm
Notch
Rio Installation Guide - Surface Profiles
pre-fitted as shown.
If you have the Finger Pull handle option, the door will be supplied with the handle

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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23 24
Rio Installation Guide - Surface Profiles
Grub screw
Plastic washer
OUTSIDE OF
SHOWER
INSIDE OF
SHOWER
ensuring the black plastic washers are located in the holes on both sides of the
glass.
Tighten the grub screws on the inside handle to secure.
Alternatively, if you have a back-to-back handle, fit this to the door as shown, Using a smear of silicone, fit the chromium screw covers provided to the wall bracket
screws and the cover plates to the wall screw sections.

The Majestic Shower Company Limited
Two North Place, Edinburgh Way, Harlow, Essex CM20 2SL England
Telephone [phone]
Facsimile [phone] [email protected] www.majesticshowers.com
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25 26
Rio Installation Guide - Surface Profiles
Run a small bead of silicone along the outside edge of the underframe where it
meets the tray or floor and on the vertical edges where it meets the wall.
Similarly, run a bead of silicone into the corners where the wall profile meets the
wall, both on the inside and the outside of the enclosure.
outside of the hinge. For an outward opening door, the two grub screws on the
outside of each hinge should be undone until their heads are flush with the hinge.
The grub screws on the inside of the hinge can then be tightened, pulling the door
in to the seal.
Reverse this process for inward opening doors.
Adjust the bias on the hinges using the 2 small grub screws on the inside and
Bias
adjustment
screws