Major POST DRIVER Installation and operation manual

Operator Manual
& Parts List
Rev3_200411
MAJOR
POST DRIVER
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Head Office
Major Equipment Intl. Ltd.
Ballyhaunis,
Co. Mayo,
Ireland.
Tel.: [phone]
Fax: [phone]
Email: [email protected]
UK Office
Major Equipment Ltd.
Major Industrial Estate,
Middleton Rd.,
Heysham,
Lancs.
LA3 3JJ
Tel.: [phone]
Fax: [phone]
Email: [email protected]
NETHERLANDS & GERMANY OFFICE
Major Equipment Intl. Ltd.
Postbus 29,
NL-7700 AA ,
Dedemsvaart,
Nederland.
Tel: [phone]
Email: [email protected]
Web: www.major-equipment.com
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Disclaimer
While every effort has been made in the production of this manual to ensure that the information
contained herein is full and correct, Major assumes no responsibility for errors or omissions.
Major reserves the right to modify the machinery and the technical data contained within the
manual without prior notice.
Further to this, Major assumes no liability for any damages which may result from the use of the
information contained within this manual.

Contents
Introduction
Thank you 1
Using Your Operator’s Manual 1
Safety Issues 1
Product Identification
Machine Serial Numbers 1
Product Description 1
Product Specifications 1
Register Your Product and Warranty Online 2
Safety
Machine Safety Labels 2
Operating Safely 3
Driving Safely on Public Roads 3
Safe Storage of the Machine 4
Operating the Machine
Inspections before Use 4
Key to Main Parts 4
Pre-Use Assembly 5
Spool Controls 5
Hitching to the Tractor 6
Operating the Machine 6
Finishing and Moving Away 6
Spare Parts
Post Driver Overview 7
Post Driver Hydraulic Hoses 9

EEC certificate of conformity for machines
(conforming to Directive 98/37/EEC)
Company: Major Equipment Ltd.
Address: Coolnaha,
Ballyhaunis,
Co. Mayo,
Ireland.
Tel. [phone]
Fax [phone]
declares in sole responsibility that the product:
POST DRIVER
When properly installed, maintained and used only for it’s intended purpose, complies with
all the essential Health & Safety requirements of:
• THE SUPPLY OF MACHINERY (SAFETY) REGULATIONS 2008.
• S.I. No. 299 of 2007, Safety, Health and Welfare at Work (GeneralApplication)
Regulations 2007 (Ireland).
• Health & Safety at Work, etc. Act 1974 (c.37) (UK).
• EN ISO 14121-1: 2007 ‘Safety of machinery. Principles for risk assessment’.
• EN ISO 13857 - Safety of machinery: Safety distances to prevent hazard zones
being reached by upper and lower limbs.
I certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed
and operated correctly, complies with all the essential Health & Safety requirements of
all legislation referred to above.
Signature : ______________ Date 12/01/2012
Managing Director

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Introduction
Thank you
We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine.
Using Your Operator’s Manual
This manual is an important part of your machine and should remain with the machine when you buy it. Reading your
operator’s manual will help you and others avoid personal injury or damage to the machine. Information given in this
manual will provide the operator with the safest and most effective use of the machine.
Sections in your operator’s manual are placed in a specific order to help you understand all the safety messages
so you can operate this machine safely. You can also use this manual to answer any specific operating or servicing
questions.
Safety Issues
Your manual contains special messages to bring attention to potential safety concerns, machine damage as well
as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine
damage.
Product Identification
Machine Serial Numbers
If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the
product model and serial numbers.
We suggest that you record your machine details below:
Model No: ____________________________________
Serial No: ____________________________________
Date of Purchase: ____________________________________
Dealer Name: ____________________________________
Dealer Telephone: ____________________________________
Product Description
The MAJOR Post Driver is an attachment for tractors. The driver (weight box) is raised hydraulically and then released
in a free fall. Do not risk injury or death by ignoring good safety practices. All accidents can be avoided.
Mass Circa 800 kg
Hammer weight 350 kg
Width 106 cm
Height 300 cm
Length 80 cm
Height Hammer raised 410 cm
Attachment to tractor 3 point linkage
Hydraulic connections ¾” male q/r
Grease points 8 + slider
Post size Max 11’ x 12 “
Product Specifications
Rope Specification:
Description: 28mm 3 strand White Nylon
Rope
Minimum Breaking Load: 15.8 Tonne
Specification: To BSEN 696 : 1995

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Register Your Product and Warranty Online
To register your product through the Internet, simply go to the Support section on www.major-equipment.com.
Completing the information, either online or with the product warranty card, will ensure the customer that their product
receives all post sales service and important product information.
Safety
Machine Safety Labels
The machine safety labels shown in this section are placed in important areas on your machine to draw attention to
potential safety hazards.
On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with
this safety-alert symbol. DANGER identifies the most serious hazards.
The operator’s manual also explains any potential safety hazards whenever necessary in special
safety messages that are identified with the word, CAUTION, and the safety-alert symbol.
The Major Post Driver comes equipped with all safety labels in place. They are intended to help you operate your
machine safely.
1. Read and follow the safety label directions.
2. Keep safety labels clean and legible.
3. Replace damaged or missing safety labels.
Read the Manual:
Thoroughly read and understand the manual High oil pressure hazard
Hydraulic top link hazard Ear and eye
protection
must be
worn during
operation
Crush Injury: keep
hands clear of the
strike plate and
weight box when
operating. Keep
guarding in place
Post location: ensure that the post os
on the strike plate
Spool instructions
CRUSH INJURY - Keep hands clear
of the strike plate and top of the post
when operating the machine.

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Operating Safely
• Never put hands or fingers between hammer plate or post
• Never stand directly in front of Post Driver while operating. Stand at 45° to machine in case post is pushed
outwards during hammer action.
• The operator should be wearing long sleeve shirt, long legged pants, hearing and eye protection, hard hat, steel-
toe capped boots and gloves
• Any other persons who are working nearby, must also wear hearing protection
Users should become thoroughly familiar with the contents of this manual before using, servicing and mounting the
implement to the tractor and all other pertinent operations.
Never wear jewellery, loose clothing such as ties, scarves, belts, unbuttoned jackets or dungarees with open zips
which could become caught up in moving parts. Always wear approved garments complying with accident prevention
provisions such as non-slip shoes, ear muffs, goggles and gauntlets. Wear a jacket with reflecting stickers if the
implement is used near public highways.
Consult your retailer, the Labour Health Service or your nearest equivalent authority for information about the current
safety provisions and specific regulations to comply with in order to ensure personal safety
Do’s
• ALWAYS use genuine MAJOR parts for best results.
• ALWAYS use suitable tools for the job.
• ALWAYS work in good, safe working conditions.
• ALWAYS use safety equipment.
Don’ts
• NEVER leave weight box suspended for periods of time
• NEVER leave an unproped body unattended.
• NEVER work without supervision.
Major Equipment International Limited requires that anyone operating or maintaining the MAJOR
Post Driver read and understand all safety, operation and maintenance data contained in this
manual.
IMPORTANT
Never operate freefall mechanism without a post under hammer plate or excessive strain to the machine will occur.
The MAJOR Post Driver is an attachment for tractors. The driver (weight box) is raised hydraulically and then released
in a free fall. Never operate the post driver if unauthorised persons are in the area. Cease operations if unauthorised
people approach and inform them of the potential hazards so they understand why you will not continue they leave the
area.
Hazards associated with post driving may be
• Crush injuries.
• Hydraulic oil leaks
• Noise exposure,
• Eye injury or facial injury by splinters,
• Trip/slip/falls depending on ground conditions & housekeeping,
• Overhead electrical contact,
• Underground utility or Electrical contact
Do not risk injury or death by ignoring good safety practices. All accidents can be avoided.
Driving Safely on Public Roads
• Ensure you are in compliance with all local regulations regarding transporting equipment on public roads and
highways
• Ensure that the machine is securely attached to the tractor
• Ensure Weight Box is at lowest part of beam when in transport.
• Be aware of any height restrictions on route i.e. overhead cables etc.

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Safe Storage of the Machine
• Make sure the unit is sitting firm and solid and will not tip over
• Brace angle adjustment ram (tilt Ram)
• Rest weight and post cap on a post driven into the ground when storing for long periods
Operating the Machine
Inspections before Use
• Grease every 20 hours of operation and pre/post season
• Ensure tractor is of sufficient weight to be stable with Post Driver
• Ensure that the Post Driver is properly attached to the tractors three point linkage
• Check that all hydraulic fittings are tight
• Check rope is in good condition & replace with correct type when wear is detected.
• Check that guarding is present & not damaged.
• Check for damaged, worn, missing parts and replace if necessary
• Check safety labels are in place on beam and hammer and that they are clean and legible. Replace if necessary
Main Key
Main Key - Guarding removed for clarity
Key to Main Parts

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Pre-Use Assembly
Important: The spool bank must be relocated and bolted into “working position” use” position prior to
operation.
Closed Centre Hydraulics: NOTE: If tractor hydraulics
are closed center type, the spool must be altered to suit
by:
• Remove the bung located beside the return hose
(marked ‘c’)
• Remove the ¾” Return hose from the port marked ‘T’
• Fit the Return hose in the threaded port marked ‘C’
• Use the Bung to Block the port marked ‘C’
Spool Controls
Use the spool controls smoothly. The weight box drops quickly with only a small adjustment on the spool.
Spool Levers:
Operation with Hydraulic Top Link
If the operator connects a hydraulic top link operator must aware
of the quick action of the machine tipping forward.
NOTE: This machine is not fitted with an hydraulic top link. If
fitting a hydraulic top link ensure it is fitted with flow restrictors as
to reduce the speed of the machine tipping forward. Consult your
dealer or manufacturer for more information.

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Hitching to the Tractor
You are responsible for safe operation and maintenance of the Post Driver. The most important
safety device on the equipment is a safe operator.
NOTE: always operate on level ground when hitching/unhitching the implement. This will prevent dangerous
movement. Never allow anyone to stand between the tractor and the machine.
1. Adjust both lift arms of the tractor until they are level in relation to each other.
2. Hitch the lower linkage arms to the machine and connect the top link and PTO shaft. Ensure that the locking pins
are secure.
3. With the machine lowered in its operating position, adjust the top link until the main frame is vertical.
Operating the Machine
WARNING: Stand at 45° to hammer weight: not in front, as post may splinter or burst forward.
NOTE: For posts of small cross-section it may be necessary to limit the height the hammer is dropped from
to prevent the post breaking up under impact load
1. Position the tractor and the Post Driver at location where post is to be driven
2. Apply brake securely and put transmission into park/neutral
3. Lower Post Driver to the ground with tractor link arms. Ensure stabilisers are in place unless operating near
ground obstacle which requires removal of stabiliser. Use extreme care when operating under such conditions and
re-attach stabiliser as soon as possible. Side-tilt: On even ground adjust tilt ram such that the Post Driver sits
firmly on the ground.
4. Be aware of height restrictions e.g. overhanging trees, overhead cables, etc.
5. Operate main ram to lift hammer and plate above height of post
6. Position the post, if the posts are not square on top of the hammer plate, please make sure that the highest point
of the post is centred and up against the beam.
7. Lower hammer and plate onto post and unhook chains attached to weight box
Stop driving if post encounters an impassable object, or if it begins to crack, or top begins to mushroom.
Consider a pilot hole if ground conditions create the post driving conditions mentioned.
8. Lift hammer a short distance, then drop by pushing lever to max lower position. Repeat short strokes to start post.
Once the post has started, the hammer should be raised no more than two feet and dropped
9. Repeat until post is at required height
Finishing and Moving Away
1. Hook anchors onto hammer and lift strike plate off driver (weight box) using hydraulic control.
2. Lift the Post Driver off ground with tractor link arms and move away from post such that the hammer can be
lowered before moving to the next location.
Note:
The hammer weighs 350 kg and must be kept near the bottom of the beam at all times while the tractor is in
motion.

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Spare Parts
Post Driver Overview

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Item Part No Description
1 PD-0001 Main WeldedAsm PD
2 PD-0017 Sliding Lower Linkage
3 PD-0024 STAND LEGS
4 PD-0026 MASTASM
5 PD-0028 HAMMER ASM
6 PD-0042 POST BACKING PLATE ASM
7 PD-0053 SPOOL CONTROL BRACKET
8 PD-0061 TOP PULLEY PINASM
9 PD-0073 HAMMER GUARD
10 PD-0084 HAMMER TRANS PIN
11 PD-0089 SAFETY STAND LEG
12 PD-HYD-ASM FULL HYDRAULIC ASM PD
13 1F 1” FINE NYLOC NUT
14 1x5FBZP 1”x5” FINE BOLT
15 1x6FBZP 1”x6” FINE BOLT
16 272 SHAFT LOCK PIN DIA11
17 54779 EYE NUT M8 COARSE
18 FW1 DIA 1” FLAT WASHER
19 FWM10 M10 FLAT WASHER
20 FWM12 M12 FLAT WASHER
21 FWM20 M20 FLAT WASHER
22 FWM8 M8 FLAT WASHER
Post Driver Parts List
Item Part No Description
23 M10 M10 NYLOC NUT
24 M10x25SZP M10x25 SET BOLT
25 M12 M12 NYLOC NUT
26 M12HEX M12 PLAIN NUT
27 M12x30SZP M12x30 SET BOLT
28 M12x35BZP M12x35 BOLT
29 M12x40BZP M12x40 BOLT
30 M20 M20 NYLOC NUT
31 M20x110BZP M20x110 BOLT
32 M20x130BZP M20x130 BOLT
33 M20x90BZP M20x90 BOLT
34 M8 M8 NYLOC NUT
35 M8x40BZP M8x40 BOLT
36 M8x60BZP M8x60 BOLT
37 PD-0058 Pulley Post Driver
38 PD-0062 RUBBER BUFFER (HAMMER)
39 PD-ROPE HAMMER ROPE
40 S37 LINCH PIN DIA 6
41 S80 CAT 2 PIN DIA25.4x142mm
42 S849 GREASE NIPPLE M6 STR
43 12T-BBS BLADE BACK SPACER

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Post Driver Hydraulic Hoses

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Post Driver Hydraulic Hoses Parts List
Item Part No Description
2 ML-3-A1 3 bank mono-bloc da/da/sa
3 PD-0082 3/8” Breather Pipe Asm
3.1 CRP3890 3/8” CRIMP (90 Deg)
3.2 EMM38 3/8” M/M CONNECTOR
3.3 PD-0081 3/8” x250mm Hyd Hose
3.4 EDOW38 3/8” DOWTY WASHER
3.5 CRP3800 3/8” CRIMP (STRAIGHT)
4 PD-HYD 3/4” Ram Feed Hose ASM
4.1 EMM34 3/4” M/M CONNECTOR
4.2 CRP3490 3/4” CRIMP (90 Deg)
4.3 PD-HYD-001 3/4” x 1200mm PIPE
5 PD-HYD-003 3/4” HYD SEND HOSE
5.1 PD-HYD-002 3/4” x 1600mm HYD HOSE
5.2 CRP3490 3/4” CRIMP (90 Deg)
5.3 EDOW34 3/4” DOWTY WASHER
5.4 EMM34 3/4” M/M CONNECTOR
5.5 CRP3400 3/4” CRIMP (STRAIGHT)
5.6 QRM12 1/2” QUICK RELEASE MALE
5.7 EMM1234 1/2-3/4” M/M CONNECTOR
6 PD-HYD-005 3/8” RETURN HYD HOSE
6.1 PD-HYD-004 3/8” x 1600mm HOSE
6.2 CRP3890 3/8” CRIMP (90 Deg)
Item Part No Description
6.3 EMM3438 3/4”-3/8 M/M CONNECTOR
6.4 EDOW34 3/4” DOWTY WASHER
6.5 CRP3800 3/8” CRIMP (STRAIGHT)
6.6 EMM3812 1/2-3/8” M/M CONNECTOR
6.7 QRM12 1/2” QUICK RELEASE MALE
7 PD-HYD-01 3x8” x HYD HOSINGASM
7.1 EDOW14 1/4” DOWTY WASHER
7.2 CRP1490 1/4” CRIMP (90 Deg)
7.3 EMM14 1/4” M/M CONNECTOR
7.4 PD-0070 3/8” x 850mm HOSE
7.5 EMM3414 3/4-1/4” M/M CONNECTOR
7.6 EDOW34 3/4” DOWTY WASHER
8 PD-HYD-02 3/8” HYD HOSEASM
8.1 EDOW14 1/4” DOWTY WASHER
8.2 CRP1490 1/4” CRIMP (90 Deg)
8.3 EMM14 1/4” M/M CONNECTOR
8.4 PD-0069 3/8” x 850mm HOSE
8.5 EDOW34 3/4” DOWTY WASHER
8.6 EMM3414 3/4-1/4” M/M CONNECTOR
9PD-MAST-RAM-
ASM PD-MAST-RAM ASM

Warranty: This machine is guaranteed for 12 months. No warranty is given where the machine is being used as a hire machine.
Warranty is against faulty workmanship or parts, with the exception of components not of MAJOR’S manufacture or design, i.e.
hydraulic components, universally jointed shafts, chains and tyres, etc., which are subject to the original manufacturers conditions.
To register your machine for warranty, please go to the support section of our website www.major-equipment.com and enter your
details.

HEAD OFFICE
Major Equipment Intl Ltd
Ballyhaunis, Co Mayo
Ireland
Tel: [phone]
UK OFFICE
Major Equipment Ltd
Major Ind. Estate, Heysham,
Lancs, LA3 3JJ, UK
Tel: [phone]
Netherlands & Germany OFFICE
Major Equipment Intl Ltd
Postbus 29, NL-7700 AA
Dedemsvaart, Nederland
Tel: + 31 (0) 6389 19585