Major 12000FW-HD Installation and operation manual

MAJOR RANGE OF
FLEX WING TOPPERS
12000FW-HD and 18000FW-HD
Operator Manual
& Parts List

Head Ofce
Major Equipment Intl. Ltd.
Ballyhaunis,
Co. Mayo,
Ireland.
Tel.: [phone]
Fax: [phone]
Email: [email protected]
UK Ofce
Major Equipment Ltd.
Major Industrial Estate,
Middleton Rd.,
Heysham,
Lancs.
LA3 3JJ
Tel.: [phone]
Fax: [phone]
Email: [email protected]
NETHERLANDS & GERMANY OFFICE
Major Equipment Intl. Ltd.
Postbus 29,
NL-7700 AA ,
Dedemsvaart,
Nederland.
Tel: [phone]
Email: [email protected]
Web: www.major-equipment.com
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MAJOREQUIPMENT
Disclaimer
While every effort has been made in the production of this manual to ensure that the information
contained herein is full and correct, Major assumes no responsibility for errors or omissions.
Major reserves the right to modify the machinery and the technical data contained within the
manual without prior notice.
Further to this, Major assumes no liability for any damages which may result from the use of the
information contained within this manual.

Contents
Introduction
Thank you 1
Using Your Operator’s Manual 1
Safety Aspects 1
Intended use 1
Product Identication
Machine Serial Numbers 1
Register Your Product and Warranty Online 1
Product Specications 2
Safety
Machine Safety Labels 2
Hazards 3
Operating Safely 4
Workstation 4
Regulations for use of the transmission 4
PTO Shaft Safety 5
Driving Safely on Public Roads 5
Operating the Machine
Inspections before Use 6
Key to Main Parts 7
Starting Regulations 7
Hitching to the Tractor 7
Operating the Machine/Mowing 9
Maintenance
PTO Shaft Maintenance 9
Blade Rotation 10
Maintenance Schedule 10
Trouble Shooting 11
Spare Parts - Flex Wing
Flex Wing Topper Overview 12
12000FW-HD and 18000FW-HD body assembly 13
12000FW-HD wing 14
18000FW-HD wing 14
Castor wheel 15
Blade Systems 16
Gearboxes 18
Flex Wing Hydraulics 22

EEC certicate of conformity for machines
(conforming to Directive 98/37/EEC)
Company: Major Equipment Ltd.
Address: Coolnaha,
Ballyhaunis,
Co. Mayo,
Ireland.
Tel. [phone]
Fax [phone]
declares in sole responsibility that the product:
FLEX WING GRASS TOPPER
When properly installed, maintained and used only for it’s intended purpose, complies with
all the essential Health & Safety requirements of:
• THE SUPPLY OF MACHINERY (SAFETY) REGULATIONS 2008.
• S.I. No. 299 of 2007, Safety, Health and Welfare at Work (General Application)
Regulations 2007 (Ireland).
• Health & Safety at Work, etc. Act 1974 (c.37) (UK).
• EN ISO 14121-1: 2007 ‘Safety of machinery. Principles for risk assessment’.
• EN 745 - Agricultural Machinery - Rotary Mowers and Flail Mowers - Safety.
• EN ISO 13857 - Safety of machinery: Safety distances to prevent hazard zones
being reached by upper and lower limbs.
I certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed
and operated correctly, complies with all the essential Health & Safety requirements of
all legislation referred to above.
Signature : ______________ Date 12/06/2013
Managing Director

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Introduction
Thank you
We appreciate having you as a customer and wish you many years of safe and satised use of your machine.
Using Your Operator’s Manual
This manual is an important part of your machine and should remain with the machine when you buy it. Reading your
operator’s manual will help you and others avoid personal injury or damage to the machine. Information given in this
manual will provide the operator with the safest and most effective use of the machine.
Sections in your operator’s manual are placed in a specic order to help you understand all the safety messages so you
can operate this machine safely. You can also use this manual to answer any specic operating or servicing questions.
Safety Aspects
Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as
helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.
Intended use
This machine is a grass cutting machine and designed for cutting grass. Moreover, it must only be used with a suitable
tractor (see “Product Specications” section of this booklet) and driven by an adequate drive-line of the tractor PTO. All
other use is strictly prohibited.
Product Identication
Machine Serial Numbers
If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the
product model and serial numbers. Model and Serial number can be found on the Serial Plate located on the machine.
We suggest that you record your machine details below:
Model No: ______________________________
Serial No: ______________________________
Date of Purchase: ______________________________
Dealer Name: ______________________________
Dealer Telephone: ______________________________
Register Your Product and Warranty Online
To register your product through the Internet, simply go to the Support section on www.major-equipment.com. Completing
the information, either online or with the product warranty card, will ensure the customer that their product receives all
post sales service and important product information.
This machine is warranted for 12 months with. No warranty is given where the machine is being used as a hire machine.
Warranty is against faulty workmanship or parts.
Warranty covers parts only. All parts must be returned to the manufacturer. No warranty can be considered unless parts
are returned. All replacement parts will be supplied on a chargeable basis until warranty has been accepted.

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Product Specications
Model 12000FW-HD 18000FW-HD
Overall Width 3.8m (12’ 4”) 5.6m (18’ 4”)
Working Width 3.56m (12’) 5.38m (18’)
Transport Width 2.2m (7’ 2”) 2.2m (7’ 2”)
No. of Blades 16 24
No. of Rotors 4 6
Power (HP) 50 - 75 60 -90
PTO (rpm) 540 540
Blade tip speed 74m/s 74m/s
Cutting Height 12-250mm 12-250mm
Weight 1116kg 1395kg
To avoid injury, read the manual Check the tightness of the transmission
Rotating blade hazard
PTO entanglement
hazard - keep clear
of PTO drives.
Safety
Machine Safety Labels
The machine safety labels shown in this section are placed in important areas on your machine to draw attention to
potential safety hazards.
On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety alert symbol.
DANGER identies the most serious hazards.
The operator’s manual also explains any potential safety hazards whenever necessary in special safety messages that
are identied with the word, CAUTION, and the safety-alert symbol .
Grease points
Shaft alignment
High oil pressure
hazard
Moving parts
Maximum speed

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Hazards associated with operating Grass Cutting Machinery
Shear Hazard
Shear hazards are created when the edges of two objects move toward or next to each other closely enough to cut
relatively soft material. This can include the parts of the machine under hydraulic control when operating from transport
to mowing position. Note, the wing units are designed to oat independently of the centre deck & are free to move within
operating limits.
Crush Hazard
Bystanders can be injured when machine is lowered into mowing position. Winged machines have crush points around
the hinge areas & between the wing & main body. Always use transport locking bars when not in use (winged models
only).
Rotating Blade Hazard
All persons are at risk if they place their hands or feet under the machine when it is raised from the ground when the
blades are in motion.
Pinch Hazard
Pinch points are created when two objects move together, with at least one of them moving in a circle. This hazard is
common in power transmission devices such as Belt Drives, Gear Drives & Rollers. Ensure all guarding is present.
Wrap Hazard
Any exposed, rotating machine component is a potential wrap point. Injuries usually occur when loose clothing or long
hair catch on and wrap around rotating parts such as PTO shafts or Drive shafts on the machine. Ensure all guarding
is present.
Free-wheeling parts Hazard
The heavier a revolving part is, the longer it will continue to rotate after power is shut off. This characteristic is called
‘free-wheeling.’ Blades, and various other components, drive shafts etc., will continue to move after power is shut off -
often for several minutes. Injuries occur when:
• Operators shut off equipment, and attempt to clean or adjust a machine before components have completely stopped
moving.
• Shear bolt protection device in PTO shaft shears & the mowing parts are still spinning but the primary PTO shaft is
stationary. Operator awareness is the key to safety around freewheeling parts. Never raise the machine while the
blades are still rotating.
Thrown objects Hazard
Machines throw material as a natural part of doing their job. Foreign objects, such as stones, sticks and other debris,
may be taken into this equipment and expelled at tremendous speed. These objects are contained by the sides of the
machine and by the rear/front rollers / guards / chain guards / rubber skirts depending on model of your machine.
Ensure bystanders are clear from the machine & cannot be hit with debris expelled from the machine. Bystanders or
animals in the path of thrown objects could be seriously injured. Never operate machine with decks raised from the
ground as this makes the front/rear protection redundant.
Hydraulic Hazard (if applicable)
Hydraulic systems store considerable energy. Careless servicing, adjustment, or replacement of parts can result in
serious injury. High pressure blasts of hydraulic oil can injure eyes or other body parts. The following precautions are
crucial:
• Make certain the hydraulic pump is turned off.
• Lower attached equipment to the ground.
• Conrm that load pressure is off the system.
A pinhole leak in an hydraulic hose is a serious hazard. A leak may not be visible, and the only sign may be a few drops
of uid. Never inspect hydraulic hoses with your hands, because a ne jet of hydraulic uid can pierce the skin.
Slips, Trips and Falls Hazard
Slips and falls often result from:
1. Slippery footing on the ground
2. Cluttered steps and work platforms.
The potential for slips and falls can be greatly reduced by using good judgement and practicing good housekeeping on
and around equipment.

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Operating Safely
This MAJOR machine is designed to operate at a PTO rate which is stated in the Product Specications part of this
booklet. Ensure tractor PTO output is set at a correct RPM rate. This MAJOR machine must only be used for purposes
outlined in the Intended Use section of this booklet. All other use is strictly prohibited.
Users should become thoroughly familiar with the contents of this manual before using, servicing and
mounting the implement to the tractor and all other pertinent operations. Never wear jewellery, loose clothing
such as ties, scarves, belts, unbuttoned jackets or dungarees with open zips which could become caught up
in moving parts.
Always wear approved garments complying with accident prevention provisions such as non-slip shoes, ear
muffs, goggles and gauntlets. Wear a jacket with reecting stickers if the implement is used near public
highways.
Consult your retailer, the Labour Health Service or your nearest equivalent authority for the information about
the current safety provisions and specic regulations with in order to ensure personal safety.
ALWAYS DISENGAGE PTO, SWITCH OFF THE TRACTOR ENGINE AND ENGAGE THE PARKING BRAKE
BEFORE MAKING ADJUSTMENT TO THE MACHINE.
NEVER PLACE LIMBS UNDER THE MACHINE WHILE ROTOR(S) ARE TURNING. ROTOR(S) CAN
REMAIN TURNING FOR UP TO 1 MINUTE AFTER DISENGAGING PTO.
Workstation
The operator must remain seated while working the machine. If the machine is a winged unit and the wings need to
be raised/lowered the operator must not leave the tractor. Always ensure the PTO has been turned off and the parking
brake applied before leaving the tractor cab or carrying out maintenance.
NEVER OPERATE THE HYDRAULICS WITH THE TRACTOR SWITCHED OFF
Regulations for use of the transmission
The transmission to the gearboxes is protected throughout the machine by both PTO shafts and bolt down covers. All
guarding should be kept efcient and in good condition. If the condition is poor, the guarding should be renewed before
the implement is used.
UNLESS IT IS CORRECTLY PROTECTED THE TRANSMISSION COULD CAUSE DEATH SINCE IT CAN
CATCH ON PARTS OF THE BODY OR CLOTHING
Ensure retaining chains are correctly anchored on all PTO shafts, preventing them from turning. Ensure drive line can
turn easily within the shield. Keep spline grooves clean and greased so that PTO shaft can connect easily. Besides
being described in this booklet, the method by which the PTO shaft is connected to the tractor must be checked out with
the instructions in the tractor manufacturer’s manual.
Noise Hazard
Please note that the machine is normally used outdoors and that the position of the operator is seated in the driving seat
of the tractor. It is advisable to consult the prescriptions listed in tractor operator and maintenance manuals.
The acoustic pressure at a distance of 2.6m from the centre of the machine and at a height of 2.0m, with the implement
operating in a no load condition can reach 90 dBA. In a loaded condition & a PTO rate of 540 rpm the value can reach
97dBA. Higher rate of PTO input will result in in higher noise levels. Always wear hearing protection.

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PTO Shaft Safety
Maximum PTO input is specied in the Product Specications section of this booklet. Contact your nearest dealer or
a specialised retail outlet if the PTO must be replaced with a longer one, since this must belong to the same power
category and possess the same characteristics. An unsuitable PTO could easily break.
The tractor PTO shaft length may be altered to suit the individual tractor model. When the machine is in operation, the
PTO shaft should have a minimum 1/3 engagement as shown in the diagrams. After the machine has been hitched to
the tractor, it should be checked in various positions that the drive line is the correct length. If the PTO is too short and
tends to slip out of place, it must be replaced with a longer one.
Driving Safely on Public Roads
Check the local Highway Code regulations before driving the tractor on public highways with an implement attached.
Check the reectors, hazard ashers and/or projecting load indicators are installed when required and efcient. These
indicators must be installed correctly and easily seen by the drivers of other vehicles.
Bystanders must not be allowed to lean against or climb onto the machine during transport or while working. Do not
allow bystanders to ride on the machine.
MAXIMUM TRANSPORT SPEED MUST NOT EXCEED 30 km/hr (18 MPH)
If the PTO shaft is too long, it should be shortened in the following way:
• Set the machine at a minimum distance from the tractor, then brake the tractor and
switch off the engine.
• Separate the two halves of the PTO. Insert the female part into the tractor PTO and the
male part into the machine PTO, checking that the position is correct by means of the
xing pins.
• Line up the two halves of the PTO together, keeping them parallel.
• Using a felt tip pen, match mark the place where the two halves must be shortened as
shown.
• First cut shield “1” and use part “2” as a reference to cut the splined shaft.
• Proceed in the same way for the second half.
• Trim and chamfer the two cut ends of the PTO and clean off all swarf and shavings.
• Grease the two proles and join the two halves of the PTO together.
• Mount the PTO shaft and check that its length is correct as before.
General safety instructions
Precautions to be taken while working with the machine:
1. Do not operate the machine when you are tired;
2. Before starting mowing, make sure that the area is clear of people or animals.
3. Before starting adjusting the machine, it is mandatory to disconnect the PTO, to turn off the engine of the tractor, apply
handbrake and wait for the turning parts to become still and placed on the ground.
4. It is mandatory to read all the safety requirements and the operator’s manual of the machine.
5. If you are not sure how to use the machine, please contact the manufacturer or the dealer.
Trailed machine operation.
Ensure that the PTO doesn’t catch the wheel
of the tractor when turning sharply.

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181115
Operating the Machine
Inspections before Use
Always disengage PTO, Switch off tractor engine and engage the parking brake before making adjustments
to the machine.
1. With the whole machine as level as possible, check the oil level in the Primary Gearbox, top up as required with SAE
EP90 gear oil through the oil ller plug indicated. The correct level is at the oil level plug indicated. Check the oil level
in the Rotor Gearboxes and top up as required with SAE EP 90 gear oil through the oil ller plugs indicated. The cor-
rect level is at the oil level plug indicated
Primary gearbox Rotor gearbox
Oil ller
Oil drainOil level
Oil level
plug
Oil ller
plug
2. Grease the PTO shaft universal joints, drive shaft bearing and carrying arm pivots.
3. Re-sharpen old blades with a grindstone if necessary. Replace bent blades with new ones.
4. Check the blade mounting bolts are tight
Overlap
blade
Split Pin Gearbox shaft nut
Blade pivot
bolt
Blade pivot
bushing
Blade
mounting
bolts
Undersole
skid
Blade back
Cranked
blade
5. Ensure the gearbox shaft nuts are tight and retained in place by split pin.
6. Check tightness of all nuts, bolts and retaining screws after the rst and second hours of work.
7. Ensure safety guards and aps are in place at all times where tted.
8. Due to the corrosive nature of grass when cut, wash down the machine when nished mowing, especially
when the machine is being stored for a long period of time.

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Key to Main Parts
Starting Regulations
Always check that any imminently dangerous conditions have been eliminated before using the machine.
Ensure all guarding is present & the operator is fully aware of the operations of the machine
Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the
implement. An unlocked shaft could slip out of position, causing notable mechanical damage and serious
injury to both operator and bystanders.
‘A’ Frame Gearbox
Cover
Rubber
buffer Wing
Skid
Strap
Skirt
Castor
Wheel
Secondary
PTO Shaft
Wing Lock
(Floatation
restrictor)
Primary PTO
Shaft
Hitching to the Tractor
ALWAYS OPERATE ON LEVEL GROUND WHEN HITCHING/UNHITCHING THE IMPLEMENT. THIS WILL PRE-
VENT DANGEROUS MOVEMENT. NVER ALLOW ANYONE TO STAND BETWEEN THE TRACTOR AND THE
MACHINE.
1. Reverse the tractor, connect the hitch & secure in position with correct size drawbar pin. Ensure the tractor
parking brake is applied.
2. Connect the machine to the tractor,
3. Before connecting the PTO shaft to the tractor, check for length as previously described in this manual.
4. Ensure shear-bolt safery device is tted on hte machine PTO shaft and not the tractor PTO, as shown on the PTO
shaft guarding.
5. Ensure PTO check chains are anchored to prevent PTO guarding from rotating.
6. Connect the hydraulic hoses to the appropriate connection.

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Wing Lock
(Floatation
restrictor)
Wing Lock
(Floatation
restrictor)
Wing lock located
in mowing
position limits
the wing life to
prevent damage
to PTO shaft and
gearboxes
Transport Position
1. Check machine is hitched to the tractor as described. Ensure the tractor parking brake is applied
2. Ensure rotors are not turning then transform the machine into transport position by hydraulic control
3. Lift the body clear from the ground with the tractor 3 point linkage
4. Lock in position with the transport locking pin.
Blades
Mowing Position
1. The MAJOR Topper is designed to operate at a max 540 rpm. Always operate on level ground when connecting /
disconnecting the implement. This will prevent dangerous movement.
2. Never allow anyone to stand between the tractor and the topper. Ensure the machine is hitched correctly to the
tractor as previously described
3. Lower main cutting deck to the desired cutting height and lock the tractor lower link arms in position. The front mini
skid acts as a bottom out skid only, with the weight of the machine held by the tractor linkage & the castor wheels.
4. Lower the wings into mowing position by hydraulic control & relocated the wing locks into otation position.
5. Start up the tractor PTO at a low RPM.
6. Build up to operating speed, select a suitable forward gear & proceed to cut grass.

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Operating the Machine/Mowing
Never place limbs under the machine while rotors are turning. Rotors can remain turning for up to 1 minute
after disengaging PTO. Ensure drawbar ram is fully extended before operating PTO. This MAJOR topper
is designed to operate at 540 RPM. Ensure tractor PTO output is set at 540 RPM.
1. Ensure the machine is hitched correctly to the tractor as previously described.
2. Ensure bystanders are clear from the machine & cannot be hit with debris expelled from the machine.
3. Ensure cutting decks are lowered to the ground.
4. Start up the tractor PTO at a low RPM.
5. Build up to operating speed, select a suitable forward gear & proceed to cut grass.
Wheel Assembly
The wheel assembly is not suitable for reversing. Place the pin in the appropriate location for either transport or
mowing.
Transport
Position
Transport
Position
Mowing
Position
Topper
Body
Mowing
Position
Maintenance
The machine must always be disconnected form the tractor before any cleaning, lubricating and servicing operations
can be carried out. Maintenance must be carried out by qualied personnel
If emergency operations are required whilst the machine is connected to the tractor, switch off the engine, engage the
parking brake and disengage the PTO.
Good, regular maintenance and correct use are if the topper is to remain safe and long lasting.
PTO Shaft Maintenance
Guard Removal and Yoke End Greasing
1. Prise back locking tabs
2. Pull back PTO Guard
3. Grease points as shown
4. Push Guard into position
5. Click into place
6. Tie check chain
PTO Guard Greasing Intervals

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Shearbolt Replacement
1. Slide yoke shield back.
2. Drive out sheared bolt with hammer and punch.
3. Align holes and install new shear bolt. (Use only genuine MAJOR
replacement shear bolts. M8X50 BZP -8.8)
4. Slide yoke shield securely in place
Fit PTO shaft with the shearbolt end connected to the Topper
as directed on the PTO guarding.
All nuts and bolts in the transmission including Rubber couplings,
Star Drives, PTO Shafts and Gearboxes should be checked for tightened after mowing at the following intervals.
1st 50 Acres
1st 100 Acres
1st 250 Acres
And every 250 acres thereafter.
Blade Rotation
NOTE: ENSURE BLADE ROTATION AND TIMING IS CORRECT AFTER SERVICING TRANSMISSION.
Blades must always be timed at 90o to each other. Failure to do so can cause the blades to foul & in turn may damage
the transmission.
Maintenance Schedule
INITIALLY 8 HOURS
PTO Shaft Yoke Ends (8) ● ●
Wing pivot (4) ● ●
Castor wheel pivots ● ●

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Trouble Shooting
Fault Cause Remedy
Leaves a streak of uncut or
partially cut grass
Blades dull or bent Replace blades
Carrier RPM too low Use correct PTO speed
Field conditions are so wet that the tractor tyre is pushing
grass into mud
Too wet to mow. Stop operation and wait until it is
drier
Ground speed too fast Reduce ground speed by shifting to a lower gear
Possible build-up materials under mower Clean mower
Blades mounted incorrectly (cutting edge against direction
rotation)
Change blades so that cutting edge is facing correct
rotation.
Material discharges from
mower unevenly; bunches
of material along with swath
Material too high and too much material
Reduce ground speed but maintain 540rpm at
tractor PTO or make two passes over material.
Raise mower for the rst pass and lower to desired
height for the second and cut a 90 degree angle to
rst pass
Gearbox overheating
Low on lubricant Fill to proper level
Improper type lubricant Replace with proper lubricant
Excessive grass / debris build-up around gearbox Remove grass, etc from machine
Blade is scalping ground
Mower too low Raise mower-reset wheels
Field is ridged Cut eld at a different angle
Field is too wet Stop and wait until it is dried
Mower will not cut. Shear bolt sheared Install new shear bolt
Blades wear too fast
Cutting in sandy conditions Increase cutting height
Cutting in rocky conditions Increase cutting height
Blades hitting ground Increase cutting height
Mower seems to require
excessive power
Advancing into grass too rapidly Reduce forward travel speed
Hitting ground Raise mower and reset wheels
Worn or dull blades Sharpen or replace blades
Tractor not large enough Use larger horsepower tractor
Excessive vibration
Check gearbox bolts Tighten if loose
Check for loose nuts on blades Tighten if loose
Blade broken Replace blades, in set
New blade or bolts matched with worn blade or bolts Replace blades or bolts in sets
Drivelines not phased correctly. Implement and tractor yokes
must be in line Phase the driveline. Replace if necessary
Noisy machine
Worn bearing Replace bearings
Low oil in gearbox Check level and add oil
Loose Parts Check all bolts are fully tightened
Wrong PTO rpm rate Check PTO rate & adjust as necessary
Rotors bent / broken Replace bent or missing blades
Bent PTO shaft
Check PTO shafts are aligned correctly
Check output shaft on gearboxs are not bent
Check driveline between gearboxes is aligned.
Gearbox leaking
Damaged oil seal Replace seal
Bent shaft Replace oil seal and shaft
Shaft rough in oil seal area Replace or repair shaft
Oil seal installed incorrectly Replace seal
Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter
of seal
Oil level too high Drain oil to proper level
Hole in gearbox Replace the gearbox
Gasket damaged Replace gasket
Bolts loose Tighten bolts

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270416
Spare Parts - Flex Wing
Item Part No Description Qty
112W-PIN07 (12GM-P1) PIVOT PIN 4
2 12W3-BGA 12W3 BODY ASSY 1
3 12W3-WGA 12W3 WING (RH) 1
4 T50-12W 12000 WING PTO SHAFT 2
5 TWA-002 TOPPER CAR WHEEL ASSY 2
6 17GM-WR4 WING LIFT RAM 2
7 FW114 DIA 1 1/4” FLAT WASHER 4
8 FWM12 M12 FLAT WASHER 4
9 FWM16 M16 FLAT WASHER 4
10 LC2700 TRIANGLE REFLECTOR 2
11 LC360 LAMP 2
12 M12 M12 NYLOC NUT 4
13 M12x30SZP M12x30 SET BOLT 4
Item Part No Description Qty
14 M16 M16 NYLOC NUT 2
15 M16x75BZP M16x75 BOLT 2
16 M20 M20 NYLOC NUT 4
17 M20x110BZP M20x110 BOLT 4
18 1234 ROLL PIN DIA 10x60 4
19 15501 CAT 0 PIN DIA 16x97mm 2
20 37 LINCH PIN DIA 6 2
21 4419 CAT 0 TOP LINK 2
22 820 GREASE NIPPLE M6 STR 4
23 V600910ENC12RW6 V60 FIXED SLIP CLUTCH 1
24 TA LGPLITL LGP LIGHT BRACKET (LH) 1
25 TA LGPLITR LGP LIGHT BRACKET (RH) 1
Flex Wing Topper Overview

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Item Part No Description Qty
1 123PL-STRAP01 12000 CHAIN SLING 1
2 12GMROLW 12000 WING ROLLER 1
3 12GMTC1 G/BOX RUBBER COVER END 2
4 12W3-B001 1200/1800 3PL BODY 1
5 12W3-B020 STRAP MOUNT 2
6 12W3-SKD01 MINI SKID (RH) 1
7 12W3-SKD02 MINI SKID (LH) 1
8 951V2-D-BL 951 BLADE (Anti_Clk) 1
9 951V2-D-BR 951 BLADE (Clk) 1
10 GM12-A GUARD MOUNT BUFFER 4
11 1/2F 1/2” FINE NYLOC NUT 24
12 123RMA01 HEAVY A-FRAME 1
13 12W3-G002 SKIRT (BODY) 2
14 12x112FSKS 1/2”x1 1/2” FINE SOCKET HEAD 12.9 24
15 190.000.545 PTO GUARD (EXTENDED OVAL) 1
16 3546 LINCH PIN DIA 9.5 2
17 MJ40T21 6/21 SPLINE “T” BOX RATIO 1.47 2
18 5/8F 5/8” FINE NYLOC NUT 20
19 58x2FBZP 5/8”x2” FINE BOLT 8
20 58x512FBZP 5/8”x5 1/2” FINE BOLT 4
21 8SM14 DIA 1 1/4” BUSHx1 3/4” 4
Item Part No Description Qty
22 DRV-6S-52DC 6 SPLINE 52mm DRIVE 4
23 FWM16 M16 FLAT WASHER 4
24 FWM20 M20 FLAT WASHER 4
25 FWM8 M8 FLAT WASHER 4
26 M12 M12 NYLOC NUT 16
27 M12x35BZP M12x35 BOLT 16
28 M16 M16 NYLOC NUT 2
29 M20 M20 NYLOC NUT 2
30 M20x150BZP M20x150 BOLT 2
31 M8x16SZP M8x16 SET BOLT 4
32 MJRC-113 113 PCD RUBBER COUPLING 4
33 MOT75 DIA 105x75 BUFFER 2
34 112 CAT 2 PIN DIA 28.5x159mm 2
35 SW58 5/8” SPRING WASHER 12
36 T292B 6 SPLINE “T” BOX RATIO 1.86 1
37 12EW45-2 21 SPLINE STAR DRIVE 2
38 RM-RSN3 SHAFT COLLAR DIA 35 2
39 T292A-S1 T292 G/BOX STUD 8
40 12GMTC-2 12000 BODY COVER 1
41 12TC-E G/BOX COVER END 2
42 12W3-B025 ROLLER MOUNT 2
43 RM-RSN2 ROLLER MOUNT 2
12000FW-HD and 18000FW-HD body assembly

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14
Item Part No Description Qty
1 12W3-W001 12W3 WING 1
2 951V2-D-BR 951 BLADE (Clk) 1
3 SLH16AS SKID (OFFSET) 1
4 12W3-G003 SKIRT (WING) 2
5 190660-1 GUARD (COVER 660/BASE 661) 1
6 MJ40L 6 SPLINE “L” BOX RATIO 1.47 1
7 5/8F 5/8” FINE NYLOC NUT 4
8 58x2FBZP 5/8”x2” FINE BOLT 4
9 FWM8 M8 FLAT WASHER 4
10 M12 M12 NYLOC NUT 4
11 M12x30SZP M12x30 SET BOLT 4
12 M8x16SZP M8x16 SET BOLT 4
13 SW58 5/8” SPRING WASHER 4
Item Part No Description Qty
1 18GM-WDT 18000 DRIVE TUBE 1
2 18W3-W001 18W3 WING 1
3 951V2-D-BL 951 BLADE (Anti_Clk) 1
4 951V2-D-BR 951 BLADE (Clk) 1
5 SLH16AS SKID (OFFSET) 1
6 1/2F 1/2” FINE NYLOC NUT 6
7 12W3-G002 SKIRT (BODY) 2
8 12x112FSKS 1/2”x1 1/2” FINE SOCKET HEAD 12.9 6
9 190000592 PTO HAT 1
10 MJ40T 6 SPLINE “T” BOX RATIO 1.47 2
11 5/8F 5/8” FINE NYLOC NUT 8
12 58x2FBZP 5/8”x2” FINE BOLT 8
13 8SM18 6 SPLINE STAR DRIVE 1
14 FWM12 M12 FLAT WASHER 4
15 FWM8 M8 FLAT WASHER 4
16 M12 M12 NYLOC NUT 8
17 M12x30SZP M12x30 SET BOLT 4
18 M12x80BZP M12x80 BOLT 2
19 M8x16SZP M8x16 SET BOLT 6
20 MJRC-113 113 PCD RUBBER COUPLING 1
21 SW58 5/8” SPRING WASHER 8
22 12T-BBS BLADE BACK SPACER 4
23 18GM-WTC2 18000 WING COVER 1
24 9TGT-CB GEARBOX COVER BRKT 2
12000FW-HD wing
18000FW-HD wing

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15
Item Part No Description Qty
1 TWA-020 PIVOT MOUNT 1
2 TWA-030 PIVOT ARM 1
3.1 30204AV NILOS RING 47x20 1
3.2 30204CPT TAPER BRG 47x20x15.25 1
3.3 30206CPT TAPER BRG 62x30x17.25 1
3.4 30206AV NILOS RING 62x30 1
3.5 915N30204 SHEILD 47x20 1
3.6 915N30206 SHEILD 62x30 1
3.7 FWM20 M20 FLAT WASHER 1
3.8 M20FCASTLET CASTLE NUT (THIN) 1
3.9 1500 SPLIT PIN 1/8”x1 1/2” 1
3.10 TWA-052 TOPPER 4 STUD AXLE HUB 1
3.11 TWA-056 HUB SHAFT FOR 17570R14 1
4175X14W 175 X 14’’ WHEELS 1
Item Part No Description Qty
5 3546 LINCH PIN DIA 9.5 1
6 5/8F 5/8” FINE NYLOC NUT 2
7 58x5FBZP 5/8”x5” FINE BOLT 2
8 FWM16 M16 FLAT WASHER 10
9 FWM20 M20 FLAT WASHER 1
10 M16 M16 NYLOC NUT 6
11 M16x50BZP M16x50 BOLT 4
12 M20 M20 NYLOC NUT 1
13 M20x130BZP M20x130 BOLT 1
14 77 CAT 1 PIN DIA 19x127mm 1
15 851 GREASE NIPPLE M8x1.25 STR 1
16 TWA-045 AXLE PLATE (CAR) 1
17 TWA-045H AXLE PLATE (CAR) 1
Castor wheel

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16
PRO-CUT BLADE SYSTEMS - 951V2-D-BL on all Flex Wing models from January 2011
PRO-CUT BLADE SYSTEMS - 951V2-D-BR on all Flex Wing models from January 2011
MACHINE QTY
12000FW-HD 2 clockwise
2 anti clockwise
18000FW-HD 3 clockwise,
3 anti clockwise)
MACHINE QTY
12000FW-HD 2 clockwise
2 anti clockwise
18000FW-HD 3 clockwise,
3 anti clockwise)
Blade Systems
Item Part No Description Qty
1 1/2F 1/2” FINE NYLOC NUT 6
2 12x114FBZP 1/2”x1 1/4” FINE BOLT 2
3 12x3FBZP 1/2”x3” FINE BOLT 4
4 9GT-USS UNDER SOLE SKID 1
59GTB/A SWING BLADE (Anti-Clk) 2
6 BLDB-335 BLADE BACK (335 CTR) 2
7DF-BMP J205 G/BOX BLADE MOUNT 1
8 FWM20 M20 FLAT WASHER 4
9 M20 M20 NYLOC NUT 2
10 M20x60BZP M20x60 BOLT 2
11 NTSB12C OVERLAP BLADE 2
12 12T-BBS BLADE BACK SPACER 8
13 12T-LBB OVERLAP BLADE BUSH 2
Item Part No Description Qty
1 1/2F 1/2” FINE NYLOC NUT 6
2 12x114FBZP 1/2”x1 1/4” FINE BOLT 2
4 9GT-USS UNDER SOLE SKID 1
5 9GTB/C SWING BLADE (Clk) 2
6 BLDB-335 BLADE BACK (335 CTR) 2
7 DF-BMP J205 G/BOX BLADE MOUNT 1
8 FWM20 M20 FLAT WASHER 4
9 M20 M20 NYLOC NUT 2
10 M20x60BZP M20x60 BOLT 2
11 NTSB12C OVERLAP BLADE 2
12 12T-BBS BLADE BACK SPACER 8
13 12T-LBB OVERLAP BLADE BUSH 2
14 12x3FBZP 1/2”x3” FINE BOLT 4