
Form # 169078 Model Year - 2009
INTRODUCTION
This instruction describes the unloading, set-up and pre-delivery requirements for the MacDon Model A30-S,
A30-D, and A40-D Auger Headers, including a Grass Seed version. Use the table of contents to guide you to
specific areas.
CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE,
OR USE THE MACHINE.
INTRODUCTION........................................................................................................................................................ 1
GENERAL SAFETY ................................................................................................................................................... 2
RECOMMENDED TORQUES ................................................................................................................................... 4
A. GENERAL .................................................................................................................................................. 4
B. SAE BOLTS................................................................................................................................................ 4
C. METRIC BOLTS ......................................................................................................................................... 4
D. HYDRAULIC FITTINGS ............................................................................................................................. 5
CONVERSION CHART.............................................................................................................................................. 6
ACCRONYMS AND ABBREVIATIONS ..................................................................................................................... 6
STEP 1. UNLOAD HEADER .............................................................................................................................. 7
STEP 2. REMOVE UNDERSIDE SHIPPING STAND ........................................................................................ 8
STEP 3. INSTALL ADDITIONAL SKID SHOES ................................................................................................. 8
STEP 4. INSTALL GAUGE ROLLERS ............................................................................................................... 9
STEP 5. LOWER HEADER .............................................................................................................................. 10
STEP 6. REMOVE SHIPPING STANDS .......................................................................................................... 11
STEP 7. REPOSITION WOBBLE BOX BREATHER ....................................................................................... 12
STEP 8. INSTALL TALL CROP DIVIDER ........................................................................................................ 12
STEP 9. ADJUST LEAN BAR........................................................................................................................... 13
STEP 10. ADJUST PAN EXTENSIONS – GRASS SEED SPECIAL................................................................. 13
STEP 11. ADJUST TRANSPORT LIGHTS ........................................................................................................ 13
STEP 12. ASSEMBLE FORMING SHIELD ........................................................................................................ 14
STEP 13 INSTALL FORMING SHIELD............................................................................................................. 15
STEP 14. ATTACH HEADER TO TRACTOR..................................................................................................... 16
STEP 15. ATTACH HYDRAULICS..................................................................................................................... 18
A. A30-S AND A30-D HEADERS ................................................................................................................. 18
B. A40-D HEADER ....................................................................................................................................... 19
STEP 16. LUBRICATE THE HEADER ............................................................................................................... 24
STEP 17. PERFORM PRE-DELIVERY CHECKS.............................................................................................. 33
A. DRIVE BELTS AND DRIVE CHAINS....................................................................................................... 33
I. A30-S SINGLE KNIFE ................................................................................................................... 33
II. A30-D DOUBLE KNIFE ................................................................................................................. 33
III. A40-D DOUBLE KNIFE ................................................................................................................. 34
B. AUGER STRIPPER BAR CLEARANCE .................................................................................................. 35
C. REEL TINE TO HEADER PAN CLEARANCE ......................................................................................... 35
D. HEADER FLOTATION ............................................................................................................................. 35
E. LEVEL THE HEADER .............................................................................................................................. 36
F. CONDITIONER ROLLS............................................................................................................................ 37
G. SKID SHOES/GAUGE ROLLERS............................................................................................................ 38
H. LIGHTS..................................................................................................................................................... 38
I. WOBBLE BOX.......................................................................................................................................... 38
J. RUN-UP THE HEADER ........................................................................................................................... 39
K. MANUALS ................................................................................................................................................ 39