MAKINEX GEN-7P User manual

7KVa Generator
GEN-7P
2 x 15A OUTLET
OPERATOR’S MANUAL

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Table of Contents
INTRODUCTION ...................................................................................................................................................... 3
DISCLAIMER ............................................................................................................................................................ 3
ABOUT THIS MANUAL............................................................................................................................................. 4
KEY TERMS .......................................................................................................................................................... 4
PRODUCT INFORMATION ....................................................................................................................................... 5
SAFETY INFORMATION ....................................................................................................................................... 5
SAFETY DECAL ..................................................................................................................................................... 8
PRODUCT SPECIFICATIONS ..................................................................................................................................... 9
OVERALL MACHINE DIMENSIONS..................................................................................................................... 10
FEATURES.......................................................................................................................................................... 10
OPERATION........................................................................................................................................................... 11
BEFORE USE ...................................................................................................................................................... 11
OPERATING GENERATOR ...................................................................................................................................... 13
STARTING THE ENGINE ..................................................................................................................................... 13
CONNECTING ELECTRICAL DEVICES .................................................................................................................. 13
SHUTTING DOWN THE GENERATOR ................................................................................................................. 13
MAINTENANCE ..................................................................................................................................................... 14
GENERAL RECOMMENDATIONS: ...................................................................................................................... 14
STORAGE............................................................................................................................................................... 15
LIMITED WARRANTY............................................................................................................................................. 16
CONTACT INFORMATION ..................................................................................................................................... 20
APPENDICES.......................................................................................................................................................... 21
APPENDIX A –GENERAL EXPLODED PARTS DIAGRAM .........................................Error! Bookmark not defined.
APPENDIX B- WIRING CIRCUIT DIAGRAM ......................................................................................................... 21
APPENDIX C- RISK ASSESSMENT ....................................................................................................................... 22

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INTRODUCTION
Thank you for purchasing a MAKINEX product.
This manual provides information and procedures to safely operate and maintain
the GEN-7P Generator. For your own safety and protection from injury, carefully
read, understand and observe the safety instructions described in this manual.
Keep this manual or a copy of it with the machine. If you lose this manual or need
an additional copy, please contact MAKINEX. This machine is designed and built
with user safety in mind; however, it can present hazards if improperly operated
and serviced. Please follow the operating instructions carefully. If there are any
questions regarding operating or servicing of this machine, please contact
MAKINEX.
All rights, especially copying and distribution rights are reserved.
Copyright 2014 by MAKINEX.
No part of this publication may be reproduced in any form or by any means,
electronic or mechanical, including photocopying, without express written
permission from MAKINEX.
Any type of reproduction or distribution not authorised MAKINEX represents an
infringement of valid copyrights and will be persecuted. We expressly reserve the
right to make technical modifications, even without due notice, which aim at
improving our machines or their safety standards.
DISCLAIMER
MAKINEX and its affiliates take no responsibility for any damage, injury or
death resulting from the incorrect or unsafe use of this product. Use of this
product should be undertaken by competent persons only. It is the operator’s
responsibility to ensure that the following safety procedures are followed. If you
are unsure, do not operate this product.
Record the model and serial numbers as well as date and place of purchase for
future reference. Have this information available when ordering parts and when
making technical or warranty inquiries.

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ABOUT THIS MANUAL
This manual uses the following symbols to help differentiate between different kinds
of information. The safety symbol is used with a key word to alert you to potential
hazards in operating and owning power equipment. Follow all safety messages to
avoid or reduce the risk of serious injury or death.
KEY TERMS
READ
CAREFULLY
READ CAREFULLY –refers to important
information that should be paid careful attention.
CAUTION
CAUTION - indicates a potential hazardous situation
which, if not avoided, may result in minor or moderate
injury
WARNING
WARNING –indicates a potentially hazardous
situation which, if not avoided, could result in death or
serious injury
DANGER
DANGER –indicates a imminently hazardous
situation which, if not avoided, will result in death or
serious injury
PROHIBITED
PROHIBITED –identifies actions that should never
be carried out by any one interacting with the
machine.
MAKINEX SUPPORT
[phone]
MODEL NO.
GEN-7P
SERIAL NO.
DATE OF PURCHASE
PURCHASE LOCATION

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PRODUCT INFORMATION
SAFETY INFORMATION
WARNING
Read this manual thoroughly before operating your
generator. Failure to follow instructions could result in
serious injury or death
WARNING
MAKINEX GEN-7PGenerator designed for
professional operators only, instruct operators in care
and use of the machine before use!
DANGER
GENERAL SAFETY PRECAUTIONS
ALWAYS use in a well-ventilated area.
ALWAYS ensure the applied load does not exceed the generators rating.
Overloading the generator is dangerous and could cause serious damage.
ALWAYS disconnect the generator when carrying out any maintenance.
ALWAYS ensure the generator reaches operating speed before connecting
a load.
ALWAYS start the engine BEFORE connecting any appliances to the output
receptacles.
ALWAYS check the generator for damage before use.
ALWAYS keep well clear of all moving parts on the generator at all times.
NEVER allow children or animals near the generator.
NEVER connect to a commercial or mains power supply, or any other
electrical source.
NEVER allow the generator to run out of fuel when a load is connected.
NEVER alter or tamper with the internal wiring of the generator.
NEVER climb or stand on the generator as dents may cause overheating of
the acoustic lining.
NEVER touch any part of the engine, alternator or exhaust when the
generator is in use as these get hot and could burn.

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DANGER
RISK OF EXPLOSION OR FIRE
Fuel and its vapours are extremely flammable and
explosive
Fire or explosion can cause severe burns or death
ALWAYS switch the engine OFF when refuelling.
ALWAYS refuel away from any source of heat.
ALWAYS refuel in a well-ventilated area.
NEVER overfill fill the tank, fill to the level specified.
NEVER smoke whilst refuelling and avoid smoking or using a naked flame
near the generator.
NEVER start the engine if there is a fuel spill. Any spillage must be wiped
clean and the generator allowed to dry before attempting to start the engine.
DANGER
RISK OF BREATHING
Running engine gives off Carbon Monoxide, an
odourless, colourless, poisonous gas.
Breathing Carbon Monoxide can cause nausea,
fainting or death.
Some chemicals or detergents may be harmful if
inhaled or ingested, causing severe nausea,
fainting or poisoning.
WARNING: EXHAUST FUMES CAN BE FATAL.
ALWAYS ensure that there is adequate ventilation when using the generator.
ALWAYS position the generator so that the exhaust is pointing away from
people or animals.
NEVER use the generator indoors or in an enclosed area. (i.e. in ware house,
Tunnel or well).

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WARNING
RISK OF ELECTRICAL SHOCK
Risk of electrocution.
ALWAYS store the generator undercover when not in use and away from
damp or wet conditions.
NEVER use the generator outdoor when it is raining or snowing or in wet or
damp conditions.
NEVER use water or any other liquids to clean the unit while it is running.
DANGER
RISK OF HOT SURFACES
Contact with hot surfaces, such as engines
exhaust components, could result in serious
burns.
During operation, touch only the control surfaces of generator. Keep children
away from the generator at all times. They may not be able to recognise the
hazards of this product.
WARNING
POSITIONING THE GENERATOR FOR USE
ALWAYS leave at least a 1 metre gap between the generator and any
surrounding building or structure.
ALWAYS ensure the generator is on a solid, flat surface.
ALWAYS ensure the surrounding area is free from any material that may be
flammable or be damaged by heat.
NEVER move or tilt the generator whilst it is switched on.
NEVER cover or enclose the generator whilst it is in use.
Be aware of the weight of the generator, do not attempt to lift or move the
generator without the assistance of other personnel or suitable lifting
equipment.

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SAFETY DECAL

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PRODUCT SPECIFICATIONS
GENERATOR:
MAX OUTPUT
7kVA
FREQUENCY
50Hz
VOLTAGE
240V
MAX OUTPUT
5800W
SOCKETS
2 X 15A SINGLE PHASE SOCKETS WITH RCBO
PROTECTION
WEIGHT
74 kg
NOISE LEVEL (7M)
NO LOAD - 70dB
50% LOAD - 72dB
100% LOAD - 74dB
RATED POWER
FACTOR
0.8
ENGINE:
TYPE
SINGLE CYLINDER AIR COOLED PETROL
MODEL
HONDA GX270
STARTING SYSTEM
PULL START
DISPLACEMENT
265CC
FUEL ECONOMY
2.1 L/h @ 50% LOAD
FUEL TANK
6 L

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FEATURES
FEATURES
Durable Galvanised frame
Multi cushion isolators for vibration reduction
Compact design for easy storage and transport
Lifting point for transportation
RFL permanent magnet alternator
OVERALL MACHINE DIMENSIONS

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OPERATION
BEFORE USE
1. Add Engine Oil (New machines will be pre-oiled from
MAKINEX)
1.1 Place generator on a flat, level surface.
1.2 Clean area around oil fill and remove oil fill cap.
1.3 Using oil funnel (optional), slowly pour contents
into oil fill opening.
1.4 Replace oil fill cap and tighten.
NOTE: IMPROPER treatment of generator can damage it and
shorten its life. DO NOT attempt to start the engine before it
has been properly serviced with the recommended oil. This
may result in an engine failure.
Adding Fuel
WARNING
FAILURE TO USE FUEL AS
RECOMMENDED IN THIS MANUAL WILL
VOID WARRANTY
-DO NOT use unapproved gasoline such as E85 (85%
ethanol/15% gasoline).
-DO NOT mix oil with gasoline.
-DO NOT modify engine to run on alternate fuels.
WARNING
Fuel and fuel vapour are extremely
flammable and explosive. Fire or explosion
from misuse of fuel can cause severe burns
and even death.

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WHEN ADDING FUEL TO GENERATOR, OBSERVE THE FOLLOWING STEPS:
2.0 Always ensure that fuel tanks are filled outdoors.
2.1 Turn generator OFF and let it cool for at least two minutes before removing
fuel cap.
2.2 Loosen fuel cap slowly to release pressure.
2.2 Slowly add unleaded gasoline to fuel tank. DO NOT fill fuel above baffle. This
allows appropriate space for fuel expansion.
2.3 Wait for spilled fuel to evaporate before cranking engine.
2.5 Keep fuel away from sparks, open flames, pilot lights, heat and other ignition
sources.
2.6 DO NOT light a cigarette or smoke near open fuel tank or container.

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OPERATING GENERATOR
STARTING THE ENGINE
1. Remove all connections from the AC sockets.
2. Open the fuel valve.
3. Turn the STOP SWITCH to the ‘ON’ position.
4. If you are starting the generator in low temperature conditions, close the choke
lever fully. If not, open the choke lever fully.
5. Pull the starting handle lightly until you start to feel resistance. Return the handle
to its original position and pull swiftly. Do not pull the rope out all of the way.
6. You may have to do this more than once.
7. Once the engine has successfully started, gradually open the choke by turning the
choke lever until it is in the fully open position.
CONNECTING ELECTRICAL DEVICES
The generator can supply 230V AC through 2 x 15amp sockets. Before connecting
any devices, uncoil the earth stake and push firmly into an appropriate area of earth.
1. Connect the appliance to the generator starting with the device that draws the
most current.
2. Set the circuit breaker to ‘ON’.
SHUTTING DOWN THE GENERATOR
1. Disconnect all appliances connected to the generator.
2. Turn the ignition switch to the OFF position.
3. Set the fuel supply valve to OFF.
4. Pull the starter handle slowly until resistance is felt, then return handle to its
original position. This is necessary to prevent moist air from entering into the
combustion chamber.
NOTE: To stop the generator in an emergency, turn the ignition switch to the ‘OFF’
position.

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MAINTENANCE
GENERAL RECOMMENDATIONS:
Regular maintenance will improve the performance and extend the life of the
generator.
The generator’s warranty does not cover items that have been subjected to operator
abuse or negligence. To receive full value from the warranty, the operator must
maintain the generator as instructed in this manual and in the engine manual,
including proper storage.
NOTE: An hour meter is installed on the machine to help with tracking operation
hours.
Should you have questions about replacing components on your generator, please
contact dealer for assistance.

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STORAGE
Long term storage instructions (fuel in tank)
Gasoline fuel can become stale when stored over 30 days. Stale fuel causes acid
and gum deposits to form in the fuel system or crucial carburettor parts. To keep fuel
fresh, add a fuel stabiliser liquid additive to fuel. The fuel stabiliser is available at
most auto parts stores.
Draining gasoline is unnecessary if the fuel stabiliser is used according to the
instructions that come with it. Run engine for a minimum of two minutes, after
stabiliser is added to fuel, to allow it to circulate throughout the engine. The engine
and fuel can be stored up to 24 months.
WARNING
Fuel and fuel vapour are extremely flammable and
explosive. Fire or explosion from misuse of fuel can cause
severe burns and even death.
To protect against rust formation during storage, oil the cylinder bore:
1. Remove spark plug and pour approx. 15ml (1/2oz) of clean engine oil into the
cylinder.
2. Install spark plug and pull starter handle slowly to distribute oil. DO NOT start
engine at this time.
3. Slowly pull the recoil starter 2-3 times to distribute and coat the cylinder bore
with oil.
WARNING
Unintentional sparking can cause fire or electrical shock.
Failure to observe this warning can cause severe property
damage, severe burns and even death.
Disconnect spark plug wire from spark plug and cover tip of
spark plug wire with insulating tape and place wire where it
cannot come in contact with spark plug or generator frame.

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LIMITED WARRANTY
In order to take advantage of the MAKINEX limited warranty, you must have maintenance
performed according to the schedule (contained in relevant owner’s manual supplied with
this product), by an authorised MAKINEX dealer or MAKINEX service technician. You are
free to have your MAKINEX product serviced by any suitably qualified mechanic or
electrician (depending on the mechanical or electrical requirement) and this will not affect
your statutory warranties, however, failure by the owner to have the recommended servicing
carried out by an authorised MAKINEX dealer/service technician means that you cannot take
advantage of the MAKINEX limited warranty.
In order to ensure your safety, we strongly recommend that you only use an authorised
MAKINEX dealer for servicing. Only authorised MAKINEX dealers have access to all the
special tools, technical information, parts and training required to maintain your MAKINEX
product in peak operating condition.
MAKINEX warrants each new Generator to be free from defects in material and
workmanship under normal domestic and industrial use and service for the period specified
below, conditional to the limitations and exclusions printed on this page. This warranty
applies only to new MAKINEX generator distributed by us and by our authorised MAKINEX
dealers.
Our goods come with guarantees that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and compensation for
any other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure does not
amount to a major failure.
WARRANTY: (Ex-factory/ Reseller premise)
MAKINEX warrants to the original purchaser:
MAKINEX warrants to the original purchaser:
oFrame and all Electrical components will be free of defects in material
and workmanship for a period of one (1) year from the original date of
purchase.
oHonda GX Engine is subject to (3) years warranty. Please see
www.hondapowerequipment.com.au for details.
oKohler KD Engine is subject to (3) years or 2000 hours warranty.
oHatz B Series Engine is subject to (2) years or 2000 hours warranty.
o3 years warranty on RFL alternators

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Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Generator need periodic parts and service to perform well. This warranty does not cover
repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labour if this generator is deemed to have been
misused, neglected, involved in an accident, abused, loaded beyond the generator’s limits,
modified, and installed improperly. Normal maintenance such as spark plugs, air filters,
adjustments, fuel system cleaning and obstruction due to build-up is not covered by this
warranty.
Other Exclusions
This warranty excludes:
- Cosmetic defects such as paint, decals, etc.
- Wear items such as filter elements, Pistons, O-rings, etc.
- Accessory parts such as starting batteries, and storage covers.
- Failures due to acts of God and other force majeure events beyond the
manufacturer’s control.
- Problems cause by parts that are not original MAKINEX parts.
Responsibility of the consumer under this Limited Warranty:
- Strict adherence to the maintenance checks and schedule with proof of scheduled
maintenance service required by an authorised agent or qualified mechanic.
- Maintenance services are not covered under warranty.
- It is the consumer’s responsibility to deliver the machine in question to our service
premises or to the premises of our appointed agent at the consumer’s expense for
replacement or repair as applicable.
Claim Procedure:
- Contact MAKINEX by phone or email informing us of your machines problem or
defect.

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- Once the extent of the claim has been assessed, we retain the right to compensate
the consumer for such defect, or repair (parts & labour), or replace the machine
under warranty.
- All warranties will be carried out by MAKINEX authorised staff or appointed agents at
a premises to be determined by the Manufacturer.
- It is the responsibility (and cost) of MAKINEX or our appointed agent to return the
machine to be repaired or replaced under warranty to the consumer- this is valid for
domestic territories only (e.g. Australian units will be delivered within Australian
territory, USA units will be delivered within USA territory and European units will be
delivered within its designated country’s territories).
- Where the specific warranty component (e.g. Engine) is under a Manufacturer’s
warranty other than MAKINEX (e.g. Honda, Hatz or Kohler etc.), the consumer can
either contact MAKINEX or the applicable Manufacturer for repairs where such
warranty was registered with that manufacturer at purchase.
- Warranty calls will only be carried out by our representatives and not via client’s
choice of repairer. We will not accept back charges for any work not carried out by
our representatives, or accept any charges due to equipment being un-operational
for any reason even during its warranty period.

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WARRANTY CONTACT INFORMATION:
AUSTRALIA
Tel + 61 2 9460 8071
Fax [phone]
[e-mail]
15 Waltham St, Artarmon, NSW
2064 AUSTRALIA
USA
Tel [phone]
[e-mail]
EUROPE
Tel [phone]
[phone]
SERVICE & PART ORDERING
For service and ordering parts, please call
AUS: 1300 795 953 or [phone]
USA: 407-446-1996
EUROPE: [phone] or [phone]
Or your nearest MAKINEX distributor
We have very knowledgeable, experienced staff to assist you with help and advice.

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CONTACT INFORMATION
AUSTRALIA/ NEW ZEALAND
UNITED STATES OF AMERICA
EUROPE
Wmakinex.com
E[email protected]