Makita 9501BKLT User manual

rr 4" DISC GRINDER
MODEL 9501 B
MODEL 9501 BKlT
01-93

Part Qty.
Fiq. No. Used Description
Fig. Description 'l'ype 1
11 Stop King ~~~
i
Part Qty.
Fig. No. Used Description
I
Type 2 Type 3
Part k257903-1
1 911136-9
2 156050-4
3 211088-7
4 911216-1
5 285604-1
6 241068-9
7
*****
8 911200-6
9
*f*f*
10 ***
11
12 *
13 *
14 681614-0
15 263002-9
16 211026-9
17
18 *****
19 643550-8
21 687001-1
22 911123-8
23 911006-2
24 911106-8
25 687637-6
26
'
27 911133-5
28 682502-4
30 953106-2
31 411218-2
32 664013-1
33 911188-0
Part #411175-8
(Discontinued)
-
Sbitch Rod
12
4
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
2
1
2
1
1
2
1
4
1
1
2
Part
SCREW M4X20
GEAR HOUSING (WITH PLANE BEARING 6,
BALL BEARING 6000DDW
SCREW
M5X14
BEARING RETAINER 35
FAN
ARMATURE ASSEMBLY (ASSEMBLED FIG.'S
6,7,14 & 16)
SCREW M4X70
FIELD ASSEMBLY (WITH FIG. 55)
MOTOR HOUSING (WITH 2 EA. BRUSH HOLDER,
643557-4)
STOP RING E-2.3 (TYPE 2 & 3)
214006-4)
SWITCH ROD
SWITCH HOLDER
INSULATION WASHER
RUBBER PIN
4
BALL BEARING 627LLB
SWITCH LEVER
CARBONBRUSH
BRUSH CAP
STRAIN RELIEF
SCREW
M4X14
SCREW M3X8 (TYPE 1 & 2)
SCREW M4X8
SET PLATE
SWITCH
SCREW
M4X18
CORD GUARD
RIVET
REAR COVER
CORD WITH PLUG
(2X18X8;SJ)
SCREW M4X60
1 13
35 221229-7 1
36 254002-0 1
37 961006-2 1
38 221232-8
1
39 911121-2 3
40 285616-4
1
41 211129-9 1
42 253055-6 1
44 254002-0 1
45 **** 1
47 312629-3 1
48 911121-2 4
50 911221-8 3
53 164329-9
1
54 231223-1 1
55 654018-9 2
56
* 1
57 652021-4 4
58 652007-8
2
59 652250-9 2
60 273485-5
1
Switch Holder Part 11411179-6 1 Part #411490-6
SPIRAL BEVEL GEAR 15
WOODRUFF KEY 3
SPIRAL BEVEL GEAR 35
SCREW M4X14
BEARING RETAINER 40
BALL BEARING 6201DDW
WASHER
WOODRUFF KEY
3
SPINDLE
BEARING
BOX
P.H. SCREW M4X14
SCREW M5X16
GRIP HOLDER
COMPRESSION SPRING
6
GARTER SPRING
SCREW M2.6X8 (TYPE 1)
TERMINAL SCREW
TERMINAL SCREW
CLAMP WASHER
AUXILIARY HANDLE
RETAINING RING S-10
23
26
ACCESSORlES
400 782401-1
401 741402-8
402 781007-2
403 191686-2
406 342554-4
407
'***
408 "**
409 181717-5
Screw "3x8 Part #911006-2
Switch Part #6516>01-3 Part #651460- 5
LOCK NUT WRENCH 20
4" DEPRESSED CENTER WHEEL, #24
WRENCH
SAFETY GOGGLES
WHEEL COVER
INNER FLANGE
LOCK NUT
STEEL TOOL CASE
SERVICE CHANGE
1) Change on Switch and Switch Lever.
TYPE 1
'SEE SERVICE CHANGE 1
"SEE SERVICE CHANGE 2
***SEE SERVICE CHANGE 3
""SEE SERVICE CHANGE 4
*+***SEESERVICE CHANGE 6
* *** * *SEE SERVICE CHANGE 6
TYPE 3
TYPE 2
Switch 1,ever
I 56 1 Screw M2.6~8 1 Part #912854-1 1 ~~
I
(Discontinued) 1
The above parts are completelv interchangeable as a set.
Model 9501 B
Model
9501BKIT
- __ ~ --
- -~
01 -93
.-

5) Change on Motor from Serial Number 1,706,374E.
Fig.
7
9
TYPE 1
Description Type
1
Type 2
Armature Part #611252-4
Part #618819-9
Field Part #621092-2
Part #633131-6
(w/Garter Spring 654018-9)
(w/Garter Spring 654100-4)
ARMATURE
TYPE 2
WHITE WEDGES GREEN WEDGES
Part
#611252-4 Part #618819-9
.-.
FIELD
CARBON BRUSH
15/64" (6mm) THICK
BY 23/64" (9mm)
CB-408
13/64" (5mm) THICK
BY 5/16" (8mm)
Part #643072-8 Part #643408-1
CB-72
GARTER SPRING
1" (25.8mm) 1-3/16" (30mm)
Part #654100-4
Part #654018-9
The above parts are completely interchangable as a set.
Type 2 Armature replaces Type 1 Armature individually.
NOTE
ALWkYS USE A GRINDING WHEEL RATED AT LEAST
1lCOO RRI TO REDUCE THt RISK CC INJURY.ALUAYS USE
GU*?OS WHEN Wlh'JIM; AND WAR EYE PR3TECTION
I NSULAT I ON WHEN SEPVICING.US~
, ONLY IDENTICAL REPL4CEHtNI PAR15
Type 2 tools have a
/marking on the name plate.
Model 9501B
Model 9501BKIT
01 -93

4) Change on Flange and Lock Nut from Serial Number 1,672,683E.
407
408
TYPE 1 TYPE 2
A= 5/8" (16mm) A= 25/32" (20mm)
R
Inner Flange Part #224146-0 Part #224278-3
(Diamond wheel)
Inner Flange
(Abrasive
cut-off wheel)
Lock Nut
(Depressed center wheel) Part
f224503-2
(Diamond wheel) Part #224541-4
(Abrasive cut-off wheel)
(See Service Change 61
Part #224262-8
Lock Nut part #224536-7 (See Service Change 6)
Inner Flange
1-
8
224030 - 9
224146- 0
224262 - 8
Model
9501B
224503-2
Combination Depressed
Spindle Flange & center
(TI) (T2 1 no
Lock Nut wheel
(T2) (TI 1 Yes
Fig. I Description 1 Type 1 I Type 2
45 I Spindle I Part #325329-6 I Part #322423-5
Inner Flange
(Depressed center wheel)
(Discontinued)
Part
#224030-9
When using Diamond wheel, flip over the Inner Flange to face
25/32" (20mm) Diameter side to the Diamond wheel.
INTERCHANGEABILITY OF CURRENT PARTS AND THE NEW PARTS.
Abrasive
cut -off
wheel
Yes
yes"
wheel
1. -> mark indicates Inner Flange (Part #224262-8) and Lock Nut
(Part
#224536-7) should be used; -x- mark indicates Inner Flange
(Part
#224146-0) and Lock Nut (Part #224503-2) should be used.
2. Never use the tool under the condition of "No". The accessory
installed on the tool may come loose and fly out dangerously during
operation.
Model 95018
Model 9501 BKlT

2) Change on Switch Lever.
Fig.
17
12
17
TYPE 3
+
Description Type 3 Type 4
Stop Ring Part #2579 03 - 1
Switch Rod Part #411491-4
Switch Lever Part #411492-2 Part #414524-4
*
TYPE 4
Fig. Description Type 4
Type 5 I
3) Change on Switch Lever and Motor Housing.
-- TYPE 4
10
17
~
Hole for switch lever 2
-_
Part #I 56096-0
Motor Housing Part #159175-3
Switch Lever
2
(Discontinued) (See Service Change 5)
part ffAlALr)A A
In;
TYPE 5
Hole for switch lever
A 1 I
The above parts are completely interchangeable as a set.
f UL
Part #414660-6
b rr=aT~L~-y--3
scontinued)
I
Model 95018
Model 9501BKlT
01 -93

6) Change on Inner Flange & Lock Nut from serial number 1,845,053E.
FIG. DESCRIPTION
TYPE 2
TYPE 3
407 Inner Flanae Part
# 224278-3 Part # 224291-1
- 408 Lock Nut Part
# 224541-4 Part # 224545-6 -
Outside diameter "A" is changed from:
1-3/16 (30") to 1-3/8" (35")
NOTE: Standard equipment
will change to Type 3 Inner Flange and Lock Nut. They
fit
all accessories. (Grinding Wheel, cut-off, Diamond Wheel, Multi Disc.)
Except Type
2 will remain used for Flex Wheel application, Sanding Disc uses
Lock Nut 224501-6.
Model 9501 B
Model 9501 BKlT