Makita 9564CR Manual

PRODUCT
P 1/ 9
TECHNICAL INFORMATION
Model No.
Description
CONCEPT AND MAIN APPLICATIONS
Specification
Standard equipment
Note: The standard equipment for the tool shown above may differ by country.
9564CR/9564CVR, 9565CR/9565CVR, 9566CR/9566CVR
Angle Grinders 115mm (4-1/2"), 125mm (5"), 150mm (6")
Models 9564CR/9564CVR, 9565CR/9565CVR, 9566CR/9566CVR
are upgraded sister tools of 9564C/9564CV, 9565C/9565CV,
9566C/9566CV, featuring anti-restart function for added safety.
Side grip (standard soft grip) ........ 1 (Anti-vibration grip instead if required)
Toolless wheel cover ..................... 1 (Standard type instead if required)
Lock nut wrench ........................... 1
Depressed center wheel ................ 1 (115-24 for 9564CR/9564CVR, 125-24 for 9565CR/9565CVR,
150-36 for 9566CR/9566CVR)
Model No.
No load speed:
min.-1 = rpm
Diameter
Hole diameter
Wheel size:
mm (")
Protection against electric shock
Power supply cord: m (ft)
Net weight: kg (lbs)
Weight according
EPTA-Procedure 01/2003*: kg
9564CR 9564CVR 9566CR
115 (4-1/2)
Australia, Chile, Brazil : 2.0 (6.6), Other countries: 2.5 (8.2)
2.3 (5.1)
11,000
150 (6)
9566CVR
Double insulation
22.23 (7/8)
Super Joint System (SJS) Yes
2.3
2.2 (4.8)
2.2
North America
Other countries
10,500
9,000
9,000
Optional accessories
9564CR/ 9564CVR: Same optional accessories as available for 9564C/ 9564CV
9565CR/ 9565CVR: Same optional accessories as available for 9565C/ 9565CV
9566CR/ 9566CVR: Same optional accessories as available for 9566C/ 9566CV
Dimensions: mm (")
Width (W)
Height (H)
Length (L)
Model No.
299 (11-3/4)
9564CR
9564CVR
9566CR
9566CVR
129 (5-1/8) 169 (6-5/8)
9565CR
9565CVR
139 (5-1/2)
103 (4-1/16)
L
H
W
Continuous Rating (W)
Voltage (V) Cycle (Hz) Input Output
840
Max. Output (W)
110
120
220
230
240
13
13
6.7
6.4
6.1
50/60
50/60
50/60
50/60
50/60
1,400
---
1,400
1,400
1,400
2,100
2,100
1,800
2,000
2,100
Current (A)
840
840
840
840
*with Wheel cover, Inner flange, Lock nut, Side grip; without Power supply cord
2,800 - 11,000
2,800 - 10,500
4,000 - 9,000
4,000 - 9,000
Yes
Yes
Yes
Yes
Constant speed control
Variable speed control by dial
Soft start
Electronic current limiter
Anti-restart function
Electronic
control
YesYes No
9565CR
125 (5)
9565CVR
11,000
10,500
2,800 - 11,000
2,800 - 10,500
Europe 10,000 4,000 - 10,000
YesNoNo

P 2/ 9
Repair
CAUTION: Unplug the tool and remove the wheel cover and grinding wheel from the machine
for safety before repair/ maintenance in accordance with the instruction manual!
[1] NECESSARY REPAIRING TOOLS
[2] LUBRICATIONS
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Armature, Small Spiral Bevel Gear on Armature shaft
Fig. 1
Code No. Description Use for
1R217 Ring 22 Supporting Bearing box when Removing spindle from Large spiral bevel gear
1R041 Vise plate Use with Vise to protect the clamped part
1R004 Retaining ring pliers ST-2 Removing Retaining ring S-6 from Armature shaft of model 9566CR and 9566CVR
1R268 Spring pin extractor 3 Removing Pin for Shaft lock
1R269 Bearing extractor Removing Ball bearing 627DDW from commutator end of Armature
1R291 Retaining ring S & R pliers Removing / mounting Retaining ring S-12 from / to the drive end of Armature shaft
1R340 Bearing retainer wrench Removing / mounting Bearing retainer
1R350 Ring 60 Supporting Gear housing when removing Pin for Shaft lock
Item No.
Apply Makita grease SG No.0 and Disulfied molybdenum to the following portions designated with triangles to protect
parts and product from unusual abrasion.
Description Portion to lubricate Lubricant Amount
DISASSEMBLING
3
6
7
6
7 Lock ring 12
Armature
3 Gear housing complete Gear room
Cylindrical portion where armature shaft is inserted
Cylindrical portion which accepts 6 ‘s drum portion
Makita grease SG No.0.
Small spiral bevel gear
15g
a little
Disulfied molybdenum
(1) In order to protect Armature’s commutator, disconnect carbon brushes from the Commutator as illustrated in Fig. 2.
4x18 Tapping screw
First, remove Rear cover by unscrewing
4x18 Tapping screw.
Shift Spiral spring from
Carbon brush top.
Disconnect Carbon brush from
commutator by pulling up.
No need to remove.
Rear cover
Brush holder
Fig. 2
Model No.
Spiral bevel gear 11 (teeth: 11)
Spiral bevel gear 9 (teeth: 12)
Spiral bevel gear 38 (teeth: 38)
Spiral bevel gear 35 (teeth: 35)
9564CR, 9564CVR, 9565CR,9565CVR
9566CR, 9566CVR
Small spiral bevel gear on Armature shaft Large spiral bevel gear on Spindle
Note: Spiral bevel gears vary in type from model to model. See list shown below.

P 3/ 9
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Armature, Small Spiral Bevel Gear on Armature shaft (cont.)
DISASSEMBLING
(2) Remove Motor housing and Gear housing complete by loosening 4x18 Tapping screws (4pcs.). And then remove
M6 Hex nut or Retaing ring S-6 from Armature as illustrated in Fig. 3.
Small Spiral
bevel gear
Remove Flat washer 6.
Hooking Small Spiral bevel gear with the jaws of 1R269, remove the gear
together with Lock spring 12.
Lock spring 12 Small spiral bevel gear
Lock spring 12
Armature
1R269
Armature
Remove Retaining ring S-12. And remove Armature from Gear housing cover with arbor press.
Now the disassembly of Armature’s drive end is finished.
Retaining
ring S-12
1R291
Fig. 4
Fig. 5
Retaining
ring S-12
(3) Armature’s Drive end can be disassembled as illustrated in Figs. 4, 5.
Gear housing
complete
Gear
housing cover
Motor
housing
Armature
M6 Hex nut Remove M6 Hex nut for 9564CR,
9564CVR, 9565CR and 9565CVR.
Remove Retaining ring S-6
for 9566CR and 9566CVR.
Wrench 10
Retaining ring S-6
4x18
Tapping
screw (4pcs.)
1R004
Fig. 3

P 4/ 9
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Armature, Small Spiral Bevel Gear on Armature shaft (cont.)
ASSEMBLING
(4) Armature’s Commutator end can be disassembled as illustrated in Fig. 6.
Fig. 6
Remove three tabs of Self lock 6 from
Armature shaft with tweezers, and
separate Self lock 6 from Armature.
Remove Magnet sleeve, Wave washer 6
and Labyrinth rubber ring 22 .
Remove Ball bearing
627DDW with 1R269.
Remove Flat washer 7
and Insulation washer.
Self lock 6
Tweezers
Wave
washer 6
Magnet
sleeve
Labyrinth
rubber
ring 22
Ball
bearing
627DDW
1R269
Flat
washer 7
Insulation
washer
DISASSEMBLING
Fig. 7F Fig. 7R
Wrong
Wave washer 6 can not press
Magnet sleeve toward Self
lock 6 to stabilize Magnet sleeve.
Press down Self lock 6 until
Wave washer 6 becomes flat.
Magnet sleeve is
stabilized between
Self lock 6 and
Wave washer 6
by the reaction of
Wave washer 6.
Return tabs of Self lock 6 to
be flat before assembling.
Correct
Wave washer 6
Magnet sleve
Self lock 6
Take the disassembling step in reverse.
Note: 1. Lock spring 12 has to be replaced with the fresh one when Small spiral bevel gear is replaced.
2. Pay attention to the direction of Wave washer 6. Refer to Figs. 7F and 7R.
3. Be sure to set Flat washers in place. (Fig. 8)
4. Assemble Gear housing complete and Gear housing cover as illustrated in Fig. 9 so that Switch knob can be
slid by right hand thumb.
Gear housing
complete
Gear housing
cover
Spindle
Fig. 8 Fig. 9
Right
hand
thumb
Switch knob
Flat wasehr 12 (large)
Flat
washer 7
Flat washer 6
M6 Hex. nut
(for 9564CR,
9564CVR,
9565CR and
9565CVR)
Note: Instead of M6 Hex. nut,
Retaining ring S-6 is used
for securing the compoments
of 9566CR and 9566CVR.
Flat washer 12 (small)

P 5/ 9
Repair
Spindle Labyrinth ring
Spindle
Large Spiral
bevel gear
Bearing Box
(2) Large Spiral bevel gear, Spindle, Labyrinth ring, Ball bearing 6201DDW are disassemble from Bearing box in
the order of Figs. 11, 12, 13 or 13A.
Remove Spindle with Arbor press. Now Large Spiral bevel gear and Labyrinth
ring are removed from Bearing box.
Fig. 11
Fig. 12 Fig. 13
1R217
1R217
1R217
Large Spiral
bevel gear Bearing box
Bearing
retainer
Bearing
retainer
Ball bearing
6201DDW
Ball bearing
6201DDW
1R041
1R340
Fit the claws of 1R340 to the groove of Bearing retainer.
And turn it counterclockwise. Bearing retainer is
removed from Bearing box.
Fix Bearing retainer with vise.
Use 1R041 to protect Bearing retainer.
Strike Gear housing gently against work table
to remove Ball bearing 6201DDW.
Note: Cover the work table with something
soft to avoid the damage on Gear
housing before disassembling.
[3]-2 Large Spiral Bevel Gear on Spindle and Ball Bearing 6201DDW
DISASSEMBLING
Strike the illustrated position with plastic hammer
if it is difficult to remove the Bearing box by hand.
Bearing box
M4x16 Hex socket
head bolt (4pcs.)
Remove M4x16 hex socket head bolt.
Note: When removing the above mentioned parts from Bearing box, it is not necessary to remove Gear housing complete
from Motor housing.
Fig. 10
(1) Remove bearing box from Gear housing complete as illustrated in Fig. 10.

P 6/ 9
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3 Shaft Lock Mechanism
Applying 1R268 to Pin through the small hole on Pin cap,
strike 1R268 with Hammer.
Pin comes out from Gear housing complete.
Release 1R268 from Pin cap while paying
Attention that the Pin cap would not be
slung by Compression spring 8.
Pin
Disassemble Shaft lock mechanism as illustrated in Figs. 14 and 15.
Pin cap
Impossible to reuse Pin cap,
because removal of Pin damages
the inside surface of Pin cap.
Pin cap
Pin cap
Compression spring 8
1R268
1R350
Fig. 14 Fig. 15
ASSEMBLING
Fig. 16 Fig. 17
(1) Be sure to use a new Pin cap for replacement and to remove all the plastic dust on Pin. (Fig. 16)
(2) Assemble the components for Shaft lock mechanism as illustrated in Fig. 17.
Plastic dust
O ring 6
Pin
Pin
Assemble Pin cap by pressing it to Pin.
Insert Pin through the hole
of Gear housing complete. Pin cap
Be sure to insert
Compression spring 8.
Compression spring 8
DISASSEMBLING
Take the disassembling step in reverse.
Note: Be sure to apply adhesive (i.e., ThreeBond 1321B/1342 or Loctite 242) to the threads of M4x16 Hex. socket head
bolts (4pcs.) for securing Bearing box to Gear housing complete when reusing the bolts.
ASSEMBLING
Fig. 13A
Note: If it is difficult to remove
Ball bearing 6201DDW
in the way shown in Fig. 13,
use Arbor press as illustrated
in Fig. 13A.Ball bearing
6201DDW
Bearing boxRound bar
for Arbor
[3]-2 Large Spiral Bevel Gear on Spindle and Ball Bearing 6201DDW (cont.)
DISASSEMBLING

Circuit diagram
P 7/ 9
Color index of lead wires' sheath
Black
White
Red
Blue
Noise
Suppressor
Noise Suppressor is built in the Switch block.
However, that without Noise suppressor
is used for some countries.
This Lead wire
is blue for some
countries. This Lead wire is
brown for some
countries.
This Lead wire is white
for some countries.
Switch lever
side
Controller
Brush
holder
Brush
holder
Field viewed
from Rear
cover side
Switch
Switch lever
The dotted lines in Switch
block are built in plate lead.
Fig. D-1
Switch block

Wiring diagram
P 8/ 9
Field lead wire (red)
Put sag portion of Field lead wire (red)
in this position.
Tighten Field lead wires (red, black)
in Motor housing.
Switch lever
Dial of controller
(for 9564CVR,
9565CVR and
9566CVR only)
(Bottom view)
Fix Controller’s Lead wire
(blue or white) and that of
(red) with this Lead wire
holder.
Controller’s Lead wire
(blue or white)
Controller’s Lead wire
(red)
Field lead wire (black)
Brush holder
Motor housing
Fig. D-1
Motor housing

Wiring diagram
P 9/ 9
(right side view)
Lead wire of Power supply
cord (black or brown)
Guide Lead wire of Power
supply cord (black or brown)
between Strain relief and Rib.
Fig. D-3
Motor housing
Brush holder
Fix Controller’s lead
wire (black) with
Lead wire holder
Strain relief
Field lead wire (red)
connecting with
Switch block
Controller’s
Lead wire (black)
Controller’s
Lead wire (red)
Controller’s Lead wire
(blue or white)
Lead wire holder
Rib
Tighten Field lead wires (red, black)
in Motor housing.
Put sag portion of Field lead wire (red)
in this position.
Put sag portion of Controller’s
lead wires (red, blue or white)
in this position.
Put sag portion of Controller’s
lead wires (black) in this position.