Makita GA7063R User manual

INSTRUCTION MANUAL
Angle Grinder
GA7063
GA7063R
GA9063
GA9063R
ENGLISH: Original instructions
DOUBLE INSULATION
Read before use.

2ENGLISH
SPECIFICATIONS
Model: GA7063 GA7063R GA9063 GA9063R
Wheel diameter 180mm 230mm
Max. wheel thickness 7.2mm 6.5mm
Spindle thread M14 or M16 or 5/8″ (country specic)
Rated speed (n) 8,500min-1 6,600min-1
Overall length 450mm
Net weight 5.6kg 5.8kg
Safety class /II
• Due to our continuing program of research and development, the specications herein are subject to change
without notice.
• Specications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
Read instruction manual.
Wear safety glasses.
DOUBLE INSULATION
Only for EU countries
Do not dispose of electric equipment
together with household waste material! In
observance of the European Directive, on
Waste Electric and Electronic Equipment
and its implementation in accordance with
national law, electric equipment that have
reached the end of their life must be col-
lected separately and returned to an envi-
ronmentally compatible recycling facility.
Intended use
The tool is intended for grinding, sanding and cutting of
metal and stone materials without the use of water.
Power supply
The tool should be connected only to a power supply of the same
voltage as indicated on the nameplate, and can only be operated
on single-phase AC supply. They are double-insulated and can,
therefore, also be used from sockets without earth wire.
For public low-voltage distribution
systems of between 220 V and 250 V
Only for model GA7063 / GA9063
Switching operations of electric apparatus cause voltage
uctuations. The operation of this device under unfavor-
able mains conditions can have adverse effects to the
operation of other equipment. With a mains impedance
equal or less than 0.25 Ohms it can be presumed that
there will be no negative effects. The mains socket used
for this device must be protected with a fuse or protective
circuit breaker having slow tripping characteristics.
Noise
The typical A-weighted noise level determined accord-
ing to EN60745:
Model GA7063
Sound pressure level (LpA) : 91 dB(A)
Sound power level (LWA) : 102 dB (A)
Uncertainty (K) : 3 dB(A)
Model GA7063R
Sound pressure level (LpA) : 91 dB(A)
Sound power level (LWA) : 102 dB (A)
Uncertainty (K) : 3 dB(A)
Model GA9063
Sound pressure level (LpA) : 91 dB(A)
Sound power level (LWA) : 102 dB (A)
Uncertainty (K) : 3dB(A)
Model GA9063R
Sound pressure level (LpA) : 91 dB(A)
Sound power level (LWA) : 102 dB (A)
Uncertainty (K) : 3dB(A)
WARNING: Wear ear protection.
Vibration
The vibration total value (tri-axial vector sum) deter-
mined according to EN60745:
Model GA7063
Work mode: surface grinding with normal side grip
Vibration emission (ah, AG) : 7.0 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: surface grinding with anti vibration side grip
Vibration emission (ah, AG) : 6.5 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: disc sanding with normal side grip
Vibration emission (ah, DS) : 2.5 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: disc sanding with anti vibration side grip
Vibration emission (ah, DS) : 2.5 m/s2or less
Uncertainty (K) : 1.5 m/s2
Model GA7063R
Work mode: surface grinding with normal side grip
Vibration emission (ah, AG) : 7.0 m/s2
Uncertainty (K) : 1.5 m/s2

3ENGLISH
Work mode: surface grinding with anti vibration side grip
Vibration emission (ah, AG) : 6.5 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: disc sanding with normal side grip
Vibration emission (ah, DS) : 2.5 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: disc sanding with anti vibration side grip
Vibration emission (ah, DS) : 2.5 m/s2or less
Uncertainty (K) : 1.5 m/s2
Model GA9063
Work mode: surface grinding with normal side grip
Vibration emission (ah, AG) : 6.5 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: surface grinding with anti vibration side grip
Vibration emission (ah, AG) : 5.5 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: disc sanding with normal side grip
Vibration emission (ah, DS) : 2.5 m/s2or less
Uncertainty (K) : 1.5 m/s2
Work mode: disc sanding with anti vibration side grip
Vibration emission (ah, DS) : 2.5 m/s2or less
Uncertainty (K) : 1.5 m/s2
Model GA9063R
Work mode: surface grinding with normal side grip
Vibration emission (ah, AG) : 6.5 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: surface grinding with anti vibration side grip
Vibration emission (ah, AG) : 5.5 m/s2
Uncertainty (K) : 1.5 m/s2
Work mode: disc sanding with normal side grip
Vibration emission (ah, DS) : 2.5 m/s2or less
Uncertainty (K) : 1.5 m/s2
Work mode: disc sanding with anti vibration side grip
Vibration emission (ah, DS) : 2.5 m/s2or less
Uncertainty (K) : 1.5 m/s2
NOTE: The declared vibration emission value has
been measured in accordance with the standard test
method and may be used for comparing one tool with
another.
NOTE: The declared vibration emission value
may also be used in a preliminary assessment of
exposure.
WARNING: The vibration emission during actual
use of the power tool can differ from the declared
emission value depending on the ways in which the
tool is used.
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estima-
tion of exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it is
running idle in addition to the trigger time).
WARNING: The declared vibration emission
value is used for main applications of the power tool.
However if the power tool is used for other applica-
tions, the vibration emission value may be different.
EC Declaration of Conformity
For European countries only
The EC declaration of conformity is included as Annex A
to this instruction manual.
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings and
all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or
serious injury.
Save all warnings and instruc-
tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7. Use of power supply via an RCD with a rated
residual current of 30 mA or less is always
recommended.
Personal Safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or med-
ication. A moment of inattention while operating
power tools may result in serious personal injury.

4ENGLISH
2. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
5. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
3. Keep handles dry, clean and free from oil and
grease.
Grinder safety warnings
Safety Warnings Common for Grinding, Sanding,
Wire Brushing, or Abrasive Cutting-Off Operations:
1. This power tool is intended to function as a
grinder, sander, wire brush or cut-off tool.
Read all safety warnings, instructions, illus-
trations and specications provided with this
power tool. Failure to follow all instructions listed
below may result in electric shock, re and/or
serious injury.
2. Operations such as polishing are not rec-
ommended to be performed with this power
tool. Operations for which the power tool was not
designed may create a hazard and cause per-
sonal injury.
3. Do not use accessories which are not speci-
cally designed and recommended by the tool
manufacturer. Just because the accessory can
be attached to your power tool, it does not assure
safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool. Accessories running faster than
their rated speed can break and y apart.
5. The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
6. Threaded mounting of accessories must
match the grinder spindle thread. For acces-
sories mounted by anges, the arbour hole of
the accessory must t the locating diameter
of the ange. Accessories that do not match the
mounting hardware of the power tool will run out of
balance, vibrate excessively and may cause loss
of control.
7. Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for
cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or acces-
sory is dropped, inspect for damage or install
an undamaged accessory. After inspecting and
installing an accessory, position yourself and
bystanders away from the plane of the rotating
accessory and run the power tool at maximum
no-load speed for one minute. Damaged acces-
sories will normally break apart during this test
time.

5ENGLISH
8. Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As appro-
priate, wear dust mask, hearing protectors,
gloves and workshop apron capable of stop-
ping small abrasive or workpiece fragments.
The eye protection must be capable of stopping
ying debris generated by various operations.
The dust mask or respirator must be capable of
ltrating particles generated by your operation.
Prolonged exposure to high intensity noise may
cause hearing loss.
9. Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken accessory
may y away and cause injury beyond immediate
area of operation.
10. Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting accessory may contact hid-
den wiring or its own cord. Cutting accessory
contacting a "live" wire may make exposed metal
parts of the power tool “live” and could give the
operator an electric shock.
11. Position the cord clear of the spinning acces-
sory. If you lose control, the cord may be cut or
snagged and your hand or arm may be pulled into
the spinning accessory.
12. Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning
accessory may grab the surface and pull the
power tool out of your control.
13. Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
14. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
15. Do not operate the power tool near ammable
materials. Sparks could ignite these materials.
16. Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, backing pad, brush or any other acces-
sory. Pinching or snagging causes rapid stalling of the
rotating accessory which in turn causes the uncon-
trolled power tool to be forced in the direction opposite
of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of
the material causing the wheel to climb out or kick out.
The wheel may either jump toward or away from the
operator, depending on direction of the wheel’s move-
ment at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
1. Maintain a rm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
The operator can control torque reactions or kick-
back forces, if proper precautions are taken.
2. Never place your hand near the rotating acces-
sory. Accessory may kickback over your hand.
3. Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite
to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory
and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade
or toothed saw blade. Such blades create fre-
quent kickback and loss of control.
Safety Warnings Specic for Grinding and Abrasive
Cutting-Off Operations:
1. Use only wheel types that are recommended
for your power tool and the specic guard
designed for the selected wheel. Wheels for
which the power tool was not designed cannot be
adequately guarded and are unsafe.
2. The grinding surface of centre depressed
wheels must be mounted below the plane of
the guard lip. An improperly mounted wheel that
projects through the plane of the guard lip cannot
be adequately protected.
3. The guard must be securely attached to the
power tool and positioned for maximum safety,
so the least amount of wheel is exposed
towards the operator. The guard helps to protect
the operator from broken wheel fragments, acci-
dental contact with wheel and sparks that could
ignite clothing.
4. Wheels must be used only for recommended
applications. For example: do not grind with
the side of cut-off wheel. Abrasive cut-off wheels
are intended for peripheral grinding, side forces
applied to these wheels may cause them to
shatter.
5. Always use undamaged wheel anges that are
of correct size and shape for your selected
wheel. Proper wheel anges support the wheel
thus reducing the possibility of wheel breakage.
Flanges for cut-off wheels may be different from
grinding wheel anges.
6. Do not use worn down wheels from larger
power tools. Wheel intended for larger power tool
is not suitable for the higher speed of a smaller
tool and may burst.
Additional Safety Warnings Specic for Abrasive
Cutting-Off Operations:
1. Do not “jam“ the cut-off wheel or apply exces-
sive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting
or binding of the wheel in the cut and the possibil-
ity of kickback or wheel breakage.

6ENGLISH
2. Do not position your body in line with and
behind the rotating wheel. When the wheel, at
the point of operation, is moving away from your
body, the possible kickback may propel the spin-
ning wheel and the power tool directly at you.
3. When wheel is binding or when interrupting
a cut for any reason, switch off the power
tool and hold the power tool motionless until
the wheel comes to a complete stop. Never
attempt to remove the cut-off wheel from the
cut while the wheel is in motion otherwise
kickback may occur. Investigate and take correc-
tive action to eliminate the cause of wheel binding.
4. Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed and
carefully re-enter the cut. The wheel may bind,
walk up or kickback if the power tool is restarted in
the workpiece.
5. Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kick-
back. Large workpieces tend to sag under their
own weight. Supports must be placed under the
workpiece near the line of cut and near the edge
of the workpiece on both sides of the wheel.
6. Use extra caution when making a “pocket cut”
into existing walls or other blind areas. The
protruding wheel may cut gas or water pipes, elec-
trical wiring or objects that can cause kickback.
Safety Warnings Specic for Sanding Operations:
1. Do not use excessively oversized sanding
disc paper. Follow manufacturers recommen-
dations, when selecting sanding paper. Larger
sanding paper extending beyond the sanding
pad presents a laceration hazard and may cause
snagging, tearing of the disc or kickback.
Safety Warnings Specic for Wire Brushing
Operations:
1. Be aware that wire bristles are thrown by the
brush even during ordinary operation. Do not
overstress the wires by applying excessive
load to the brush. The wire bristles can easily
penetrate light clothing and/or skin.
2. If the use of a guard is recommended for wire
brushing, do not allow any interference of the
wire wheel or brush with the guard. Wire wheel
or brush may expand in diameter due to work load
and centrifugal forces.
Additional Safety Warnings:
1. When using depressed centre grinding wheels,
be sure to use only berglass-reinforced
wheels.
2. NEVER USE Stone Cup type wheels with this
grinder. This grinder is not designed for these
types of wheels and the use of such a product
may result in serious personal injury.
3. Be careful not to damage the spindle, the
ange (especially the installing surface) or the
lock nut. Damage to these parts could result in
wheel breakage.
4. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
5. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation
or a poorly balanced wheel.
6. Use the specied surface of the wheel to per-
form the grinding.
7. Do not leave the tool running. Operate the tool
only when hand-held.
8. Do not touch the workpiece immediately after
operation; it may be extremely hot and could
burn your skin.
9. Observe the instructions of the manufacturer
for correct mounting and use of wheels.
Handle and store wheels with care.
10. Do not use separate reducing bushings or
adaptors to adapt large hole abrasive wheels.
11. Use only anges specied for this tool.
12. For tools intended to be tted with threaded
hole wheel, ensure that the thread in the wheel
is long enough to accept the spindle length.
13. Check that the workpiece is properly
supported.
14. Pay attention that the wheel continues to
rotate after the tool is switched off.
15. If working place is extremely hot and humid,
or badly polluted by conductive dust, use a
short-circuit breaker (30 mA) to assure opera-
tor safety.
16. Do not use the tool on any materials contain-
ing asbestos.
17. When use cut-off wheel, always work with
the dust collecting wheel guard required by
domestic regulation.
18. Cutting discs must not be subjected to any
lateral pressure.
19. Do not use cloth work gloves during operation.
Fibers from cloth gloves may enter the tool, which
causes tool breakage.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product. MISUSE or failure to follow the safety
rules stated in this instruction manual may cause
serious personal injury.

7ENGLISH
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and unplugged before adjusting or
checking function on the tool.
CAUTION: Return the switch trigger to the
"OFF" position in case of accidental unplugging,
blackout, or the power is cut unintentionally.
Otherwise the tool may start suddenly when the
power returns and it may result in personal injury.
Shaft lock
Press the shaft lock to prevent spindle rotation when
installing or removing accessories.
1
► 1. Shaft lock
NOTICE: Never actuate the shaft lock when the
spindle is moving. The tool may be damaged.
Switch action
CAUTION: Before plugging in the tool, always
check to see that the switch trigger actuates
properly and returns to the "OFF" position when
released.
AC
B
1
2
► 1. Switch trigger 2. Lock lever
For tool with the lock-on switch
CAUTION: Switch can be locked in "ON" posi-
tion for ease of operator comfort during extended
use. Apply caution when locking tool in "ON"
position and maintain rm grasp on tool.
To start the tool, simply pull the switch trigger (in the B
direction). Release the switch trigger to stop.
For continuous operation, pull the switch trigger (in the B
direction) and then push in the lock lever (in the A direction).
To stop the tool from the locked position, pull the switch
trigger fully (in the B direction), then release it.
For tool with the lock-off switch
To prevent the switch trigger from accidentally pulled, a
lock lever is provided.
To start the tool, push in the lock lever (in the A direc-
tion) and then pull the switch trigger (in the B direction).
Release the switch trigger to stop.
NOTICE: Do not pull the switch trigger hard without
pressing in the lock-off button. This can cause switch breakage.
For tool with the lock-on and lock-off
switch
CAUTION: Switch can be locked in "ON" posi-
tion for ease of operator comfort during extended
use. Apply caution when locking tool in "ON"
position and maintain rm grasp on tool.
To prevent the switch trigger from accidentally pulled, a
lock lever is provided.
To start the tool, push in the lock lever (in the A direc-
tion) and then pull the switch trigger (in the B direction).
Release the switch trigger to stop.
For continuous operation, push in the lock lever (in the
A direction), pull the switch trigger (in the B direction)
and then pull the lock lever (in the C direction).
To stop the tool from the locked position, pull the switch
trigger fully (in the B direction), then release it.
NOTICE: Do not pull the switch trigger hard
without pressing in the lock-off button. This can
cause switch breakage.
Indication lamp
Only for model GA7063R / GA9063R
1
► 1. Indication lamp

8ENGLISH
The indication lamp lights up green when the tool is
plugged.
If the indication lamp does not light up, the mains cord
or the controller may be defective.
The indication lamp is lit but the tool does not start even
if the tool is switched on, the carbon brushes may be
worn out, or the controller, the motor or the ON/OFF
switch may be defective.
Unintentional restart proof
Only for model GA7063R / GA9063R
The tool does not start with the switch being lock-on
even when the tool is plugged.
At this time, the indication lamp ickers red and shows
the unintentional restart proof device is on function.
To cancel the unintentional restart proof, return the
power switch to OFF position.
NOTE: Wait more than one second before restarting
the tool when unintentional restart proof functions.
Soft start feature
Only for model GA7063R / GA9063R
Soft start feature reduces starting reaction.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and unplugged before carrying out
any work on the tool.
Installing side grip (handle)
CAUTION: Always be sure that the side grip is
installed securely before operation.
Screw the side grip securely on the position of the tool
as shown in the gure.
Installing or removing wheel guard
(For depressed center wheel, ap
disc, ex wheel, wire wheel brush
/ abrasive cut-off wheel, diamond
wheel)
WARNING: When using a depressed center
wheel, ap disc, ex wheel or wire wheel brush,
the wheel guard must be tted on the tool so that
the closed side of the guard always points toward
the operator.
WARNING: When using an abrasive cut-off
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-off wheels.
(In some European countries, when using a diamond
wheel, the ordinary guard can be used. Follow the
regulations in your country.)
For tool with locking screw type
wheel guard
Mount the wheel guard with the protrusions on the
wheel guard band aligned with the notches on the bear-
ing box. Then rotate the wheel guard to such an angle
that it can protect the operator according to work. Be
sure to tighten the screw securely.
To remove wheel guard, follow the installation proce-
dure in reverse.
1
2
3
► 1. Wheel guard 2. Bearing box 3. Screw
For tool with clamp lever type wheel
guard
Loosen the screw, and then pull the lever in the direc-
tion of the arrow. Mount the wheel guard with the protru-
sions on the wheel guard band aligned with the notches
on the bearing box. Then rotate the wheel guard to such
an angle that it can protect the operator according to
work.

9ENGLISH
1
2
3
4
► 1. Wheel guard 2. Bearing box 3. Screw 4. Lever
Pull the lever in direction of the arrow. Then tighten the
wheel guard with fastening the screw. Be sure to tighten
the screw securely. The setting angle of the wheel
guard can be adjusted with the lever.
1
2
► 1. Screw 2. Lever
To remove wheel guard, follow the installation proce-
dure in reverse.
Installing or removing depressed
center wheel or ap disc
Optional accessory
WARNING: When using a depressed center
wheel or ap disc, the wheel guard must be tted
on the tool so that the closed side of the guard
always points toward the operator.
CAUTION: Make sure that the mounting part
of the inner ange ts into the inner diameter of
the depressed center wheel / ap disc perfectly.
Mounting the inner ange on the wrong side may
result in the dangerous vibration.
Mount the inner ange onto the spindle.
Make sure to t the dented part of the inner ange onto
the straight part at the bottom of the spindle.
Fit the wheel/ disc on the inner ange and screw the
lock nut with its protrusion facing downward (facing
towards the wheel).
1
4
2
3
► 1. Lock nut 2. Depressed center wheel 3. Inner
ange 4. Mounting part
To tighten the lock nut, press the shaft lock rmly so
that the spindle cannot revolve, then use the lock nut
wrench and securely tighten clockwise.
1
2
► 1. Lock nut wrench 2. Shaft lock
To remove the wheel, follow the installation procedure
in reverse.
Installing or removing ex wheel
Optional accessory
WARNING: Always use supplied guard when
ex wheel is on tool. Wheel can shatter during use
and guard helps to reduce chances of personal injury.
1
4
2
3
► 1. Lock nut 2. Flex wheel 3. Back up pad 4. Inner
ange

10 ENGLISH
Follow instructions for depressed center wheel but also
use back up pad over wheel. See order of assembly on
accessories page in this manual.
Super ange
Optional accessory
Only for tools with M14 spindle thread.
Models with the letter F are standard-equipped with
Super ange. Only 1/3 of efforts needed to undo lock
nut, compared with conventional type.
Installing or removing abrasive disc
Optional accessory
1
2
3
► 1. Sanding lock nut 2. Abrasive disc 3. Rubber pad
1. Mount the rubber pad onto the spindle.
2. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
3. Hold the spindle with the shaft lock, and securely
tighten the sanding lock nut clockwise with the lock nut
wrench.
To remove the disc, follow the installation procedure in
reverse.
NOTE: Use sander accessories specied in this man-
ual. These must be purchased separately.
OPERATION
WARNING: It should never be necessary to
force the tool. The weight of the tool applies ade-
quate pressure. Forcing and excessive pressure
could cause dangerous wheel breakage.
WARNING: ALWAYS replace wheel if tool is
dropped while grinding.
WARNING: NEVER bang or hit grinding disc
or wheel onto work.
WARNING: Avoid bouncing and snagging
the wheel, especially when working corners,
sharp edges etc. This can cause loss of control and
kickback.
WARNING: NEVER use tool with wood cutting
blades and other saw blades. Such blades when
used on a grinder frequently kick and cause loss of
control leading to personal injury.
CAUTION: Never switch on the tool when it
is in contact with the workpiece, it may cause an
injury to operator.
CAUTION: Always wear safety goggles or a
face shield during operation.
CAUTION: After operation, always switch off
the tool and wait until the wheel has come to a
complete stop before putting the tool down.
CAUTION: ALWAYS hold the tool rmly with
one hand on housing and the other on the side
grip (handle).
Grinding and sanding operation
15°
Turn the tool on and then apply the wheel or disc to the
workpiece.
In general, keep the edge of the wheel or disc at an
angle of about 15° to the workpiece surface.
During the break-in period with a new wheel, do not
work the grinder in forward direction or it may cut into
the workpiece. Once the edge of the wheel has been
rounded off by use, the wheel may be worked in both
forward and backward direction.

11 ENGLISH
Operation with abrasive cut-off /
diamond wheel
Optional accessory
WARNING: When using an abrasive cut-off
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-off wheels.
(In some European countries, when using a diamond
wheel, the ordinary guard can be used. Follow the
regulations in your country.)
WARNING: NEVER use cut-off wheel for side
grinding.
WARNING: Do not "jam" the wheel or apply
excessive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting
or binding of the wheel in the cut and the possibility
of kickback, wheel breakage and overheating of the
motor may occur.
WARNING: Do not start the cutting operation
in the workpiece. Let the wheel reach full speed
and carefully enter into the cut moving the tool
forward over the workpiece surface. The wheel
may bind, walk up or kickback if the power tool is
started in the workpiece.
WARNING: During cutting operations, never
change the angle of the wheel. Placing side pres-
sure on the cut-off wheel (as in grinding) will cause
the wheel to crack and break, causing serious per-
sonal injury.
WARNING: A diamond wheel shall be oper-
ated perpendicular to the material being cut.
Mount the inner ange onto the spindle.
Fit the wheel / disc on the inner ange and screw the
lock nut onto the spindle.
1
2
3
4
► 1. Lock nut 2. Abrasive cut-off wheel / diamond
wheel 3. Inner ange 4. Wheel guard for abrasive
cut-off wheel / diamond wheel
For Australia and New Zealand
1
2
3
4
ø45
ø78
ø78
5
► 1. Lock nut 2. Outer ange 78 3. Abrasive cut-off
wheel / diamond wheel 4. Inner ange 78 5. Wheel
guard for abrasive cut-off wheel / diamond wheel
Operation with wire cup brush
Optional accessory
CAUTION: Check operation of brush by run-
ning tool with no load, insuring that no one is in
front of or in line with brush.
CAUTION: Do not use brush that is damaged,
or which is out of balance. Use of damaged brush
could increase potential for injury from contact with
broken brush wires.
1
► 1. Wire cup brush
Unplug tool and place it upside down allowing easy
access to spindle.
Remove any accessories on spindle. Thread wire cup
brush onto spindle and tighten with supplied wrench.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when using
brush. It may lead to premature breakage.

12 ENGLISH
Operation with wire wheel brush
Optional accessory
CAUTION: Check operation of wire wheel
brush by running tool with no load, insuring that
no one is in front of or in line with the wire wheel
brush.
CAUTION: Do not use wire wheel brush that
is damaged, or which is out of balance. Use of
damaged wire wheel brush could increase potential
for injury from contact with broken wires.
CAUTION: ALWAYS use guard with wire
wheel brushes, assuring diameter of wheel ts
inside guard. Wheel can shatter during use and
guard helps to reduce chances of personal injury.
1
► 1. Wire wheel brush
Unplug tool and place it upside down allowing easy
access to spindle.
Remove any accessories on spindle. Thread wire wheel
brush onto spindle and tighten with the wrenches.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when
using wire wheel brush. It may lead to premature
breakage.
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and unplugged before attempting to
perform inspection or maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
Air vent cleaning
The tool and its air vents have to be kept clean.
Regularly clean the tool's air vents or whenever the
vents start to become obstructed.
1
2
► 1. Exhaust vent 2. Inhalation vent
NOTE: Do not loosen the screw on the name
plate cover. Otherwise the cover may be opened
accidentally.
1
► 1. Screw
To maintain product SAFETY and RELIABILITY,
repairs, any other maintenance or adjustment should
be performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.

13 ENGLISH
OPTIONAL ACCESSORIES
CAUTION: These accessories or attachments are recommended for use with your Makita tool spec-
ied in this manual. The use of any other accessories or attachments might present a risk of injury to persons.
Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
2
3
5
6
3
8
9
2
5
4
10
1
11
12
13
14
7
8
5
6
1Side grip
2Wheel guard for depressed center wheel / ap disc / wire wheel brush
3Inner ange / Super ange *1*2
4Depressed center wheel / Flap disc
5Lock nut / Ezynut *1*2
6Wheel guard for abrasive cut off wheel / diamond wheel *3
7Inner ange 78 (Australia and New Zealand only) *4
8Abrasive cut-off wheel / Diamond wheel
9Outer ange 78 (Australia and New Zealand only) *4
10 Rubber pad
11 Abrasive disc
12 Sanding lock nut
13 Wire wheel brush
14 Wire cup brush
-Lock nut wrench
-Dust cover attachment
NOTE: *1 Only for tools with M14 spindle thread.
NOTE: *2 Do not use Super ange and Ezynut together.
NOTE: *3 In some European countries, when using a diamond wheel, the ordinary guard can be used instead of the
special guard covering the both side of the wheel. Follow the regulations in your country.
NOTE: *4 Use Inner ange 78 and Outer ange 78 together. (Australia and New Zealand only)
NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from
country to country.

14

15

www.makita.com
Makita Europe N.V.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japa
n
Jan-Baptist Vinkstraat 2,
3070 Kortenberg, Belgium
885566A225
EN
20161124