Makita 6705D User manual

Equipped with Electric Brake
MODEL 6705D
MODEL 6705DW
With Fast Charger
INSTRUCTION MANUAL
5 kg.cm - 37 kg.cm
(0.4 ft.lbs - 2.7 ft.lbs)
400
3mm
~ 5mm
(1
18"
3/16")
S P E C I F I CAT1 0 N S
377 mm 1.4 kg
(14-13116") (3.1 Ibsl
Model 6705D
Battery Cartridge 9100
Voltage
96V
Caoacities
I I I I
Model DC9700 Fast Charger
Input output Charging time
A.C. only 50 Hz 60 Hr D C. 7.2 V, 9.6 V 1 Hr.
weight
Overall
length
Fastening torque
No load speed
lRPMl
machine screw size

GENERAL SAFETY RULES
(For All Battery Operated Tools)
WARNING! Read and understand all instructions. Failure
tofollow all instructions listed below, may result
in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keepyour work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Do notoperate power tools inexplosive atmospheres, suchas in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
A battery operatedtoolwithintegral batteriesor a separate batterypack must
be recharged only with the specified charger for the battery.
A charger that
may be suitable for one type of battery may create
a risk of fire when used with
another battery.
Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create a risk of fire.
Personal Safety
*Stay alert, watch what you are doing, and use commonsense when operating
a power tool. Donotuse tool while tired or under the influence of drugs, alcohol,
or medication.
A moment of inattention while operating power tools may result
in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain longhair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch isinthe lockedor off position before
insertingbattery pack. Carrying tools with your finger on the switch or inserting
the battery pack into a tool with the switch on invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or
a key that is left attached to a rotating part of the tool may result inpersonalinjury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skidsafety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
2

Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holdingthe work by handor against your body is unstable and
may lead to loss
of control.
Do not force tool. Use the correct [toolfor your application. The correct tool
will do the job better and safer at the rate for which it is designed.
*Do not use tool if switch does not turn it on or off. A tool that cannot be
controlled with the switch is dangerous and must be repaired.
*Disconnect battery pack from tool or place the switch
in the locked or off
positionbefore makingany adjustments, changing accessories, or storingthe
tool. Such preventive safety measures reduce the risk of starting the tool
accidenta
I I y.
Store idle tools out of reachof childrenand other untrained persons. Tools are
dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal toanother. Shorting the battery terminals
together may cause sparks, burns, or a fire.
Maintaintools with care. Keep cutting tools sharp andclean. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or bindingof movingparts, breakageof parts, andany
otherconditionthat mayaffectthetool's operation.
If damaged, havethe tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model.Accessories that may be suitable
for one tool may create a risk of injury
when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result in
a risk of injury.
When servicing a tool, use only identicalreplacement parts. Follow instructions
in the Maintenance section of this manual. Use of unauthorized parts or failure
to follow Maintenance Instructions may create a risk
of shock or injury.
3

Specific Safety Rules
1. Holdtoolby insulated gripping surfaces when performingan operation where
the cutting tool may contact hidden wiring. Contact with
a "live" wire will
also make exposed metal parts of the tool "live" and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does
not have to be plugged into an electrical outlet.
3.Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
4

SYMBOLS
The followings show the symbols used for tool.
v ................................. volts
- ................................. direct current
... /min
................................. revolutions or reciprocation per minute
5

IMPORTANT SAFETY INSTRUCTIONS
Length of Cord (Feet) 25 50
AWG Size of Cord 18 18
FOR CHARGER &
100 150
18 16
BATTERY CARTRIDGE
I. SAVE THESE INSTRUCTIONS - This manual
6

ADDITIONAL SAFETY RULES
FOR CHARGER
& BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE 4OoC (104OF). ,
2. Do notattempttouse a step-up transformer, anengine generator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
receptacle.
cartridge is not used.
and even a breakdown.
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metalobjects such
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed 5OoC (122OF).
completely worn out. The battery cartridge can explode
in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
SAVE THESE INSTRUCTIONS.
7

FUNCTIONAL DESCRIPTION
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minusterminalson the battery
cartridge are on the same sides as their
respective markings on the fast charger.
Insert the cartridge fully into the port
so
that it rests on the charger port floor. The
charging light will come on and charging
will begin. If the charging light goes out
soon, remove the battery cartridge from
the charger and let it cooloff for more than
one minute. Then re-insert it and try to
charge it once more.
If the charging light
goes out within one minuteeven after repeatingthis procedure
a coupleof times, the bat-
tery cartridge is dead. Replace it with a new one.
When the charging light goes out after about one hour,you may removethe fully charged
batterycartridge.
After charging, unplugthe charger from the power source.
CAUTION:
*The Makita fast charger
DC9700 is specificallydesigned to charge only Makita battery
cartridges.Never use it for other purposesor for other manufacturer'sbatteries.
*Your new batterycartridge is not charged.
You will need to charge it before use.
*When you charge
a new batterycartridgeor a batterycartridgewhich has not been used
for
a longperiod, it may not accept a full charge. This is a normal conditionand does not
indicate
a problem.You can recharge the battery cartridge fully after discharging it com-
pletely
a couple of times.
*If you try to charge
a cartridge from a just-operatedtool, sometimes the charging light
will not come on.
If this occurs, let the cartridgecooloff for a while. Then re-insert it and
try to charge
it once more.
*If you wish to charge two batterycartridges, allow
15 minutesbetween chargingson the
fast charger.
8

ASSEMBLY
Installingor removingthe battery cartridge
*Always switch off the tool before insertionor removal of the battery cartridge.
*To removethe batterycartridge,,pullout the set plate on thetool and grasp both sidesof
the cartridgewhile withdrawing it from the tool.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip it into
place. Snap the set plate back into place.
Be sure to close the set plate fully before
usingthe tool.
*Do not use force when inserting the bat-
tery cartridge. If the cartridge does not
slide in easily, it
is not being inserted cor-
rectly.
Installingor removingthe bit
CAUTION:
Always be sure that the tool
is switched off and the batterv cartridqe is removed before
installingor removing the bit.
Use only the driver bit or socket bit shown
at right.
Do not use any other driver bit or
socket bit.
To install the bit, pull the sleeve in the
direction of the arrow and insert the bit into
the sleeve as far as it will go. Then release
the sleeve to secure the bit.
11 mm
g2J
9 mm
Bit
I
I
Sleeve
To removethe bit, pullthe sleeve in the direction of the arrow and pull the bit out firmly.
NOTE:
If the bit is not inserted deep enough into the sleeve, the sleeve will not return to its
original position and the bit will not besecured. Inthis case, try re-insertingthe bit accord-
ingto the instructions above.
9

Switchaction
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properly and returns to the
"OFF" position when released.
To start the tool, simply pull the trigger. Release the trigger to stop
Reversingswitch action
CAUTION:
*Always check the direction of rotation before operation.
*Use the reversing switch only after the tool comes to
a complete stop. Changing the
direction of rotation before the
tool stops may damage the tool.
This tool has
a reversing switch to change
the direction of rotation. Slide the reversing
switch to the A position (appear
"F" mark-
ing) for clockwise rotation or slide to the
B
position (appear "R" marking) for counter-
clockwiserotation.
Reversingswitch
I
Counterclock-
wise rotation
Switch triggei
Overload protector
The overload protector automatically cuts out to break the circuit whenever heavy work is
prolonged. Wait
20 - 30 seconds before resuming operation.
10

Adjusting thefastening torque
The fastening torque can be adjusted in-
finitely from approx.
5 kg.cm (0.4ft . Ibs)to
37 kg.cm (2.7 ft . Ibs).
To adjust it, loosen the two screws and
turn the adjusting ring. Then tighten the
screws to secure the adjusting ring. Refer
to the table belowfor relation betweenthe
numbers on the adjusting ring and the fas-
tening torque to be obtained.
Numberson adjusting ring
1
2
3
4
5
Redmark Screw I
Fasteningtorque to be obtained
5 kgcm (0 4 R Ibs)
10 kgcm (0 7 ft Ibs)
18 kgcm (1 3 ft Ibs)
27 kgcm (2 0 ft Ibs)
37 kgcm (2 7 ft Ibs)
r'5
Number Adjusting ring
OPERATION
The proper fastening torque may differ depending upon the kind or size of screws, the
type of materialsto be fastened, the condition of the threads, etc. Before startingyour job,
always perform
a test operation toverify adequate fastening torque.
Hold the tool firmly and place the point of the driver bit in the screw head. Apply forward
pressure to the tool to the extent that the bit
will not slip off the screw and turn the tool
on. As soon as the screw becomes tight, the clutch will cut in and the motor will stop
automatically. Release the trigger.
NOTE:
*Hold the tool pointed straight at the screw, or the screw and/or bit may bedamaged.
*If the motor will not start even after you pull the trigger, release the trigger. Then pull the
trigger again after turning the bit slightly with your fingers.
11

MAINTENANCE
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removed
before attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment
should be performedby MakitaAuthorized or FactoryService Centers, always using
Makita replacement parts.
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method of disposal.
.
I Ni-Cd
To recycle the battery:
1. Remove the battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
b). Take the battery to your nearest Makita Authorized Service Center or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
"Tools-Electric'
:
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely discharged.
Always stop
tool operation and charge the battery cartridge when you notice less
tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at 10°C - 4OoC (50°F - 104OF).
Let a hot battery cartridge cool down before charging it.
12

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should
be used only in the proper and intended manner.
Square drill bit
Fast charger
Model DC9700
Part No. 113103-2
784606
OA
*Battery cartridge 9100
Part No. 192019.4
High capacity battery 9101
Part No. 192321-5
Bit
Part
No
Phillips
c 1 r:1 784215-0A
Slotted 1 1 784010OA
lJ ! -1 Li 784011-0A
High capacity charger
Model DC1201
Part No. 113126-0
Power display battery
(High cap)
9101A
Part No 192404-1
Battery cover
Part
No. 414938-7
Plastic carrying case
Part
No. 824380-8
13

MAKKA LIMITEDONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ON1YEAR fromthe datc of
original purchase. Should any trouble develop during this one-year period, return thc COMPLETE
tool, freight prcpaid, to one of Makita’s Factory or Authorized Service Centers.
If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear.
e The tool has been abused, misused or improperly maintained;
e alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE
OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THETERM
OF THISWARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS
FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEARTERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary
from
state to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply lo you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446-8502 Japan
8841 99 - 069
PRINTED IN JAPAN
1999-6-N