Makita PB002G User manual

PB002G
EN Cordless Portable Band Saw INSTRUCTION MANUAL 5
SL Prenosna tračna žaga brez
kabla NAVODILA ZA UPORABO 11
SQ Sharra e dorës me rrip me
bateri MANUALI I PËRDORIMIT 17
BG Акумулаторен ръчен лентов
трион РЪКОВОДСТВО ЗА ЕКСПЛОАТАЦИЯ 24
HR Bežična prijenosna tračna
pila PRIRUČNIK S UPUTAMA 32
МК Безжична пренослива пила
со лента УПАТСТВО ЗА УПОТРЕБА 38
SR Бежична преносна трачна
тестера УПУТСТВО ЗА УПОТРЕБУ 46
RO Ferăstrău portabil cu bandă
cu acumulatori MANUAL DE INSTRUCŢIUNI 53
UK Акумуляторна портативна
стрічкова пила ІНСТРУКЦІЯ З ЕКСПЛУАТАЦІЇ 60
RU Аккумуляторная ленточная
пила РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ 68

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2
1
3
Fig.1
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Fig.2
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Fig.3
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Fig.4
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Fig.5

3
1
Fig.6
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Fig.7
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3
Fig.8
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Fig.9
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3
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Fig.10
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1
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Fig.11
1 2
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312
A
B
Fig.13
Fig.14
Fig.15
Fig.16
Fig.17
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Fig.18

5ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: PB002G
Max. cutting capacity Round workpiece 127 mm dia.
Rectangular workpiece 127 mm x 127 mm
Blade speed 0 - 3.2 m/s
(0 - 192 m/min)
Blade size Length 1,140 mm
Width 13 mm
Thickness 0.5 mm
Dimensions (L x W x H) with BL4040 510 mm x 218 mm x 314 mm
Rated voltage D.C. 36 V - 40 V max
Net weight without wheel cover 6.6 - 7.8 kg
• Duetoourcontinuingprogramofresearchanddevelopment,thespecicationshereinaresubjecttochange
without notice.
• Specicationsmaydi󰀨erfromcountrytocountry.
• Theweightmaydi󰀨erdependingontheattachment(s),includingthebatterycartridge.Thelightestandheavi-
estcombination,accordingtoEPTA-Procedure01/2014,areshowninthetable.
Applicable battery cartridge and charger
Battery cartridge BL4020* / BL4025* / BL4040* / BL4050F / BL4080F
*:Recommendedbattery
Charger DC40RA/DC40RB/DC40RC
• Someofthebatterycartridgesandchargerslistedabovemaynotbeavailabledependingonyourregionof
residence.
WARNING: Only use the battery cartridges and chargers listed above.Useofanyotherbatterycartridges
andchargersmaycauseinjuryand/orre.
Intended use
The tool is intended for cutting in plastic and ferrous
materials.
Noise
ThetypicalA-weightednoiseleveldeterminedaccord-
ingtoEN60745-2-20:
Sound pressure level (LpA):78dB(A)
Uncertainty(K):3dB(A)
Thenoiselevelunderworkingmayexceed80dB(A).
NOTE: The declared noise emission value(s) has
beenmeasuredinaccordancewithastandardtest
methodandmaybeusedforcomparingonetoolwith
another.
NOTE: The declared noise emission value(s)
mayalsobeusedinapreliminaryassessmentof
exposure.
WARNING: Wear ear protection.
WARNING: The noise emission during actual
use of the power tool can di󰀨er from the declared
value(s) depending on the ways in which the
tool is used especially what kind of workpiece is
processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an
estimation of exposure in the actual conditions of
use (taking account of all parts of the operating
cycle such as the times when the tool is switched
o󰀨 and when it is running idle in addition to the
trigger time).
Vibration
Thevibrationtotalvalue(tri-axialvectorsum)deter-
minedaccordingtoEN60745-2-20:
Work mode: cutting metal
Vibrationemission(ah,M) : 2.5 m/s2or less
Uncertainty (K) : 1.5 m/s2

6ENGLISH
NOTE:Thedeclaredvibrationtotalvalue(s)hasbeen
measured in accordance with a standard test method
andmaybeusedforcomparingonetoolwithanother.
NOTE:Thedeclaredvibrationtotalvalue(s)mayalso
beusedinapreliminaryassessmentofexposure.
WARNING: The vibration emission during
actual use of the power tool can di󰀨er from the
declared value(s) depending on the ways in which
the tool is used especially what kind of workpiece
is processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an
estimation of exposure in the actual conditions of
use (taking account of all parts of the operating
cycle such as the times when the tool is switched
o󰀨 and when it is running idle in addition to the
trigger time).
EC Declaration of Conformity
For European countries only
TheECdeclarationofconformityisincludedasAnnexA
to this instruction manual.
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
tions, illustrations and specications provided
with this power tool. Failure to follow all instructions
listedbelowmayresultinelectricshock,reand/or
seriousinjury.
Save all warnings and instruc-
tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated(corded)powertoolorbattery-operated
(cordless) power tool.
Cordless Portable Band Saw Safety
Warnings
1. Hold power tool by insulated gripping sur-
faces, when performing an operation where
the cutting accessory may contact hidden
wiring. Cutting accessories contacting a "live"
wire may make exposed metal parts of the power
tool "live" and could give the operator an electric
shock.
2. Use only blades which are listed in
“SPECIFICATIONS”.
3. Check the blade carefully for cracks or damage
before operation. Replace cracked or damaged
blade immediately.
4. Secure the workpiece rmly. When cutting a
bundle of workpieces, be sure that all work-
pieces are secured together rmly before
cutting.
5. Cutting workpieces covered with oil can cause
the blade to come o󰀨 unexpectedly. Wipe o󰀨
all excess oil from workpieces before cutting.
6. Never use the cutting oil as a cutting lubricant.
Use only Makita cutting wax.
7. Hold the tool rmly with both hands.
8. Keep hands away from rotating parts.
9. When cutting metal, be cautious of hot ying
chips.
10. Do not leave the tool running unattended.
11. Do not touch the blade or the workpiece imme-
diately after operation; they may be extremely
hot and could burn your skin.
12. Before operation, make sure that there is no
buried object such as electric pipe, water pipe
or gas pipe in the working area. Otherwise, the
bandsawblademaytouchthem,resultingan
electric shock, electrical leakage or gas leak.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
2. Do not disassemble or tamper with the battery
cartridge.Itmayresultinare,excessiveheat,
or explosion.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store and use the tool and battery car-
tridge in locations where the temperature may
reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Do not nail, cut, crush, throw, drop the battery
cartridge, or hit against a hard object to the
battery cartridge. Such conduct may result in a
re,excessiveheat,orexplosion.
9. Do not use a damaged battery.
10.
The contained lithium-ion batteries are subject to
the Dangerous Goods Legislation requirements.
Forcommercialtransportse.g.bythirdparties,
forwarding agents, special requirement on pack-
agingandlabelingmustbeobserved.

7ENGLISH
Forpreparationoftheitembeingshipped,consult-
ing an expert for hazardous material is required.
Pleasealsoobservepossiblymoredetailed
national regulations.
Tapeormasko󰀨opencontactsandpackupthe
batteryinsuchamannerthatitcannotmove
around in the packaging.
11. When disposing the battery cartridge, remove
it from the tool and dispose of it in a safe
place. Follow your local regulations relating to
disposal of battery.
12. Use the batteries only with the products
specied by Makita.Installingthebatteriesto
non-compliantproductsmayresultinare,exces-
sive heat, explosion, or leak of electrolyte.
13. If the tool is not used for a long period of time,
the battery must be removed from the tool.
14. During and after use, the battery cartridge may
take on heat which can cause burns or low
temperature burns. Pay attention to the han-
dling of hot battery cartridges.
15. Do not touch the terminal of the tool imme-
diately after use as it may get hot enough to
cause burns.
16. Do not allow chips, dust, or soil stuck into the
terminals, holes, and grooves of the battery
cartridge.Itmaycauseheating,catchingre,
burstandmalfunctionofthetoolorbatterycar-
tridge,resultinginburnsorpersonalinjury.
17. Unless the tool supports the use near
high-voltage electrical power lines, do not use
the battery cartridge near a high-voltage elec-
trical power lines. It may result in a malfunction
orbreakdownofthetoolorbatterycartridge.
18. Keep the battery away from children.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Useofnon-genuineMakitabatteries,orbatteriesthat
havebeenaltered,mayresultinthebatterybursting
causingres,personalinjuryanddamage.Itwill
also void the Makita warranty for the Makita tool and
charger.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery
service life.
3. Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let
a hot battery cartridge cool down before
charging it.
4. When not using the battery cartridge, remove
it from the tool or the charger.
5. Charge the battery cartridge if you do not use
it for a long period (more than six months).
FUNCTIONALDESCRIPTION
CAUTION: Always be sure that the tool is
switched o󰀨 and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery cartridge
CAUTION: Always switch o󰀨 the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge.Failuretoholdthetoolandthebattery
cartridgermlymaycausethemtoslipo󰀨yourhands
andresultindamagetothetoolandbatterycartridge
andapersonalinjury.
►Fig.1: 1. Red indicator 2. Button 3. Battery cartridge
Toremovethebatterycartridge,slideitfromthetool
whileslidingthebuttononthefrontofthecartridge.
Toinstallthebatterycartridge,alignthetongueonthe
batterycartridgewiththegrooveinthehousingandslip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator as
showninthegure,itisnotlockedcompletely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
itmayaccidentallyfalloutofthetool,causinginjuryto
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
notbeinginsertedcorrectly.
Indicating the remaining battery capacity
Pressthecheckbuttononthebatterycartridgetoindi-
catetheremainingbatterycapacity.Theindicatorlamps
light up for a few seconds.
►Fig.2: 1. Indicator lamps 2.Checkbutton
Indicator lamps Remaining
capacity
Lighted O󰀨 Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
Thebattery
may have
malfunctioned.

8ENGLISH
NOTE: Depending on the conditions of use and the
ambienttemperature,theindicationmaydi󰀨erslightly
from the actual capacity.
NOTE:Therst(farleft)indicatorlampwillblinkwhen
thebatteryprotectionsystemworks.
Tool / battery protection system
Thetoolisequippedwithatool/batteryprotectionsys-
tem.Thissystemautomaticallycutso󰀨powertothe
motortoextendtoolandbatterylife.Thetoolwillauto-
maticallystopduringoperationifthetoolorbatteryis
placed under one of the following conditions:
Overload protection
Whenthetool/batteryisoperatedinamannerthatcauses
ittodrawanabnormallyhighcurrent,thetoolautomatically
stops without any indication. In this situation, turn the tool
o󰀨andstoptheapplicationthatcausedthetooltobecome
overloaded. Then turn the tool on to restart.
Overheat protection
Whenthetool/batteryisoverheated,thetoolstops
automatically.Inthissituation,letthetoolandbattery
coolbeforeturningthetoolonagain.
NOTE:Whenthetoolisoverheated,thelampblinks.
Overdischarge protection
Whenthebatterycapacityisnotenough,thetoolstops
automatically.Inthiscase,removethebatteryfromthe
toolandchargethebattery.
Protections against other causes
Protectionsystemisalsodesignedforothercausesthatcould
damage the tool and allows the tool to stop automatically.
Take all the following steps to clear the causes, when the tool
hasbeenbroughttoatemporaryhaltorstopinoperation.
1. Turnthetoolo󰀨,andthenturnitonagainto
restart.
2. Chargethebattery(ies)orreplaceit/themwith
rechargedbattery(ies).
3. Letthetoolandbattery(ies)cooldown.
Ifnoimprovementcanbefoundbyrestoringprotection
system, then contact your local Makita Service Center.
Electric brake
Thistoolisequippedwithanelectricbrake.Ifthetool
consistently fails to quickly stop after the switch trigger
is released, have the tool serviced at a Makita service
center.
Electronic function
The tools equipped with electronic function are easy to
operatebecauseofthefollowingfeature(s).
Constant speed control
Electronicspeedcontrolforobtainingconstantspeed.
Possibletogetnenish,becausetherotatingspeedis
kept constant even under load condition.
Switch action
WARNING: Before installing the battery car-
tridge into the tool, always check to see that the
switch trigger actuates properly and returns to
the "OFF" position when released.
WARNING: NEVER defeat the lock-o󰀨 button
by taping down or some other means.Aswitchwith
anegatedlock-o󰀨buttonmayresultinunintentional
operationandseriouspersonalinjury.
WARNING: NEVER use the tool if it runs when
you simply pull the switch trigger without press-
ing the lock-o󰀨 button.Aswitchinneedofrepair
may result in unintentional operation and serious
personalinjury.ReturntooltoaMakitaservicecenter
forproperrepairsBEFOREfurtherusage.
Topreventtheswitchtriggerfrombeingaccidentally
pulled,alock-o󰀨buttonisprovided.Tostartthetool,
depressthelock-o󰀨buttonandpulltheswitchtrigger.
Toolspeedisincreasedbyincreasingpressureonthe
switch trigger. Release the switch trigger to stop.
►Fig.3: 1.Lock-o󰀨button2. Switch trigger
Speed adjusting dial
►Fig.4: 1.Speedadjustingdial
Thetoolspeedcanbesteplesslyadjustedbetween0.8
m/sand3.2m/sbyturningtheadjustingdial.Higher
speedisobtainedwhenthedialisturnedinthedirec-
tionofnumber6;lowerspeedisobtainedwhenitis
turnedinthedirectionofnumber1.
Selecttheproperspeedfortheworkpiecetobecut.
NOTICE: The speed adjusting dial can be turned
only as far as 6 and back to 1. Do not force it past
6 or 1, or the speed adjusting function may no
longer work.
NOTICE: Plastic materials may melt when cut-
ting at high speeds.
Lighting up the front lamp
CAUTION: Do not look in the light or see the
source of light directly.
Pulltheswitchtriggertolightupthelamp.Thelamp
keepsonlightingwhiletheswitchtriggerisbeingpulled.
The lamp goes out approximately 10 seconds after
releasing the switch trigger.
►Fig.5: 1. Lamp
NOTE: Do not apply impact to the lamp, which may
cause damage or shorted service time to it.
NOTE:Useadryclothtowipethedirto󰀨thelensof
the lamp. Be careful not to scratch the lens of lamp, or
it may lower the illumination.
NOTE:Whenthetoolisoverheated,thelampblinks
foroneminute,andthengoeso󰀨.Inthiscase,cool
downthetoolbeforeoperatingagain.

9ENGLISH
Hook
CAUTION: Never hang the tool at high or
potentially unstable location.
CAUTION: Use the hanging/mounting parts
for their intended purposes only. Using for unin-
tended purpose may cause accident or personal
injury.
The hook is convenient for hanging the tool temporarily.
To use the hook, simply lift up hook until it snaps into
the open position.
When not in use, always lower hook until it snaps into
the closed position.
Open position
►Fig.6: 1. Hook
Closed position
►Fig.7: 1. Hook
ASSEMBLY
CAUTION: Always be sure that the tool is
switched o󰀨 and the battery cartridge is removed
before carrying out any work on the tool.
Installing or removing the band saw
blade
CAUTION: Oil on the band saw blade can
cause the blade to slip or come o󰀨 unexpectedly.
Wipe o󰀨 all excess oil with a cloth before install-
ing the band saw blade.
CAUTION: Always wear protective gloves
when handling the band saw blade.
CAUTION: Use caution when handling the
band saw blade to avoid cut by the sharp edge of
the blade teeth.
CAUTION: Keep your body away from
the band saw blade when checking the blade
movement.
CAUTION: When turning the blade tightening
lever clockwise to release the tension on the band
saw blade, point the tool downward because the
band saw blade may come o󰀨 unexpectedly.
Toinstallthebandsawblade:
1. Turnthebladetighteningleverclockwiseuntilit
stops.
►Fig.8: 1. Tighten 2. Loosen 3. Blade tightening lever
2. Open the wheel cover.
►Fig.9: 1. Wheel cover 2. Hook
NOTICE: When opening the wheel cover, open
and release both hooks simultaneously. Opening
only one hook may cause crack on the wheel
cover.
3. Matchthedirectionofthearrowsonthebandsaw
bladeandthewheels.
4. Insertthenon-serratedsideofthebandsawblade
into the upper holder and lower holder. Make sure the
bandsawbladeinbothupperandlowerholdertouches
tothebottombearings.
►Fig.10: 1. Lower holder 2. Upper holder 3. Bottom
bearing
5. Withpressingthemiddlepartofthebandsaw
blade,positionthebladearoundonewheel.Movingthe
wheeltoAsidemakesiteasiertodoso.
►Fig.11: 1. Wheel 2.Rubbertire
6. Positionthebandsawbladeontheotherwheel
similarly.
7. Positiontheedgeofthebandsawbladeonrubber
tire.
8. Holdthebandsawbladeinplaceandturnthe
bladetighteninglevercounterclockwiseuntilitstops.
Thisplacespropertensiononthebandsawblade.
9. Close the wheel cover.
NOTICE: Make sure that the band saw blade is
correctly positioned around the wheels.
NOTICE: Start and stop the tool two or three
times to make sure that the band saw blade runs
properly on the wheels.
Toremovethebandsawblade,followtheinstallation
procedure in reverse.
Adjusting blade track
Whenthebandsawbladetendstoslipoutfromthe
wheel,adjustthebladetrack.
Toadjust,insertthehexwrenchintotheadjustment
hole as illustrated and make a quarter turn clockwise.
Afterthat,checkifthebandsawbladedoesnotslipout.
If it still slips out, make another quarter turn and check
untilthebandsawbladedoesnotslipout.
►Fig.12: 1. Hex wrench 2.Adjustmenthole
Adjusting the stopper plate position
In the ordinary operation, protrude the stopper plate to
theAsidefully.
Whenthestopperplatehitsagainsttheobstaclessuch
asawallorthelikeatthenishingofacut,loosentwo
boltsandslideittotheBsideinthegure.
Afterslidingthestopperplate,secureitbytightening
twoboltsrmly.
►Fig.13: 1. Stopper plate 2. Bolts 3.Bandsawblade

10 ENGLISH
OPERATION
CAUTION: Always insert the battery cartridge
all the way until it locks in place. If you can see the
redindicatorontheuppersideofthebutton,itisnot
locked completely. Insert it fully until the red indicator
cannotbeseen.Ifnot,itmayaccidentallyfalloutofthe
tool,causinginjurytoyouorsomeonearoundyou.
CAUTION: Always hold the handle. Never
hold the tool body or guards. Hands may slip from
theselocationsandcontactwiththebandsawblade.
Itmayresultinpersonalinjury.
CAUTION: Make sure that the wheel cover is
closed securely.
CAUTION: Make sure to hold the tool rmly with
both hands when turning on or o󰀨 the tool or when cut-
ting.Otherwisethetoolmayfallandcausepersonalinjury.
CAUTION: Always wear gloves to protect your
hands from hot ying chips when cutting metal.
CAUTION: Keep your body and face away
from the band saw blade and ying chips.
Forstablecut,alwayskeepatleasttwoteethinthecut.
►Fig.14
Applythebandsawbladetothesuitablecuttingposi-
tion on the workpiece as illustrated.
►Fig.15
1. Holdthetoolwithbothhandsasillustrated.
Before turning on the tool, always make sure that the
stopperplatecontactstheworkpieceandthebandsaw
bladeisclearoftheworkpiece.
►Fig.16
2.
Turnthetoolon.Gentlylowerthebladeintothecut.
The weight of the tool or slightly pressing the tool will supply
adequate pressure for the cutting. Do not force the tool.
►Fig.17
3. Asyoureachtheendofacut,releasepressure
and lift the tool slightly so that the tool will not fall
against the workpiece.
NOTICE: Applying excessive pressure to the
tool or twisting of the band saw blade may cause
bevel cutting or damage to the blade.
NOTICE: When not using the tool for a long period
of time, remove the band saw blade from the tool.
NOTICE: If the tool is operated continuously
until the battery cartridge has discharged, allow
the tool to rest for 15 minutes before proceeding
with a fresh battery.
Cutting lubricant
Optional accessory
CAUTION: Never use cutting oil or apply
excessive amount of wax to the band saw blade. It
maycausethebladetosliporcomeo󰀨unexpectedly.
CAUTION: When cutting cast iron, do not use
any cutting wax.
When cutting metals, use Makita cutting wax as a cut-
tinglubricant.Toapplythecuttingwaxtotheteethof
thebandsawblade,removeacapofthecuttingwax,
start the tool and cut into the cutting wax as illustrated.
►Fig.18: 1. Cutting wax
MAINTENANCE
CAUTION: Always be sure that the tool is
switched o󰀨 and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
TomaintainproductSAFETYandRELIABILITY,
repairs,anyothermaintenanceoradjustmentshould
beperformedbyMakitaAuthorizedorFactoryService
Centers, always using Makita replacement parts.
Cleaning
CAUTION: Wax and chips on the rubber tires
on the wheel may cause the band saw blade to
slip and come o󰀨 unexpectedly. Use a dry cloth to
remove wax and chips from the rubber tires.
Afteruse,removewax,chipsanddustfromthetool,
rubbertiresonthewheelandthebandsawblade.
Replacing rubber tires on the
wheels
Replacetherubbertireswhenthebandsawbladeslips
ordoesnottrackproperlybecauseofbadlyworntires.
Toreplacetherubbertire,askfortheMakitaAuthorized
or Factory Service Centers.
OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
specied in this manual. The use of any other
accessories or attachments might present a risk of
injurytopersons.Onlyuseaccessoryorattachment
for its stated purpose.
If you need any assistance for more details regard-
ing these accessories, ask your local Makita Service
Center.
• Bandsawblades
• Cutting wax
• Makitagenuinebatteryandcharger
NOTE:Someitemsinthelistmaybeincludedinthe
tool package as standard accessories. They may
di󰀨erfromcountrytocountry.