Malmet ES915 User manual

Serial Number:
Supplied to:
Date Installed:
Installed by:
It is important that the name from whom you purchased your device and the name of the installer are recorded above. The installer is responsible for the correct
installation, start up and demonstrating the operation of this device. They are also responsible for issuing relevant certificates of compliance (these may differ from
state to state).
Issue 5 Device Software V5.0
Head Office and Customer Service
ABN 95 001 717 791
9-11 McKay Avenue
PO Box 373
Leeton NSW 2705
Phone: [phone]
Email: [email protected]
Bedpan / Urinal Bottle Washer Disinfector
Models ES915, ES935
Detergent Models with Hands Free Operation
Operation, Maintenance and Installation
Manual
Note: Due to Malmet’s Policy of continuous product improvement;
design and technical specifications are subject to change without notice.

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D)
Detergent Model with Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 5 Page 1 June 23
Table of Contents
Foreword ...............................................................................................................................................................................2
Certifications and Compliances ..............................................................................................................................................2
Quality Policy.........................................................................................................................................................................2
Important Warranty Reminder ..............................................................................................................................................2
Malmet Head Office and Factory Contact Details...................................................................................................................2
Safety Instructions - Warnings ...............................................................................................................................................3
Intended Use..........................................................................................................................................................................4
1.0 Design Parameters ......................................................................................................................................................4
1.1 Operating Cycle....................................................................................................................................................................................5
1.2 Chemical Dosing System ......................................................................................................................................................................6
1.3 Detergent .............................................................................................................................................................................................6
1.4 Device Features....................................................................................................................................................................................8
1.5 Control Display Features ......................................................................................................................................................................8
1.6 Operating Features ..............................................................................................................................................................................9
2.0 Installation and Commissioning ................................................................................................................................10
2.1 Installation..........................................................................................................................................................................................10
2.2 Service Connections ...........................................................................................................................................................................12
2.3 Plumbing Connections........................................................................................................................................................................12
2.4 Venting...............................................................................................................................................................................................13
2.5 Electrical.............................................................................................................................................................................................14
2.6 Service Connection Point ...................................................................................................................................................................15
2.7 Device Dimensions .............................................................................................................................................................................16
2.8 Installation clearances........................................................................................................................................................................17
2.9 Commissioning (To only be completed by qualified persons)............................................................................................................18
3.0 Loading .....................................................................................................................................................................19
4.0 Cycle of Operation.....................................................................................................................................................21
4.1 Display Board .....................................................................................................................................................................................26
4.2 Release of Processed items................................................................................................................................................................26
5.0 Maintenance.............................................................................................................................................................27
5.1 Daily Maintenance (Operator or Maintenance Technician)...............................................................................................................27
5.2 Bi-Monthly Maintenance (Maintenance Technician).........................................................................................................................27
5.3 Recommended Preventative Maintenance Schedule ........................................................................................................................28
5.4 Post Maintenance or Repair Safety Checks........................................................................................................................................29
5.5 Door Safety Test.................................................................................................................................................................................29
5.6 Cycle Operation Check .......................................................................................................................................................................29
5.7 Post Maintenance and Repair of Electrical Systems...........................................................................................................................29
5.8 Replacement of Safety Devices..........................................................................................................................................................29
5.9 Validation ...........................................................................................................................................................................................29
5.10 Requalification ...................................................................................................................................................................................30
5.11 Device faults.......................................................................................................................................................................................30
5.12 Fault Indication...................................................................................................................................................................................30
5.13 Fault List .............................................................................................................................................................................................31
5.14 Cold Water Overflow Indication.........................................................................................................................................................33
5.15 Additional Faults not detected by micro-processor...........................................................................................................................33
5.16 Making equipment safe after incomplete operating cycle.................................................................................................................34
6.0 Technical Specifications ............................................................................................................................................35
6.1 Power and Water Consumption.........................................................................................................................................................35
6.2 Device Specifications..........................................................................................................................................................................35
6.3 Electrical Diagram –20 Amp Models (ES915) ....................................................................................................................................37
6.4 Electrical Diagram –10 Amp Models (ES935) .....................................................................................................................................38
6.5 Hydraulic Circuit Diagram - ES915/935 ..............................................................................................................................................39
Warranty Statement ............................................................................................................................................................40

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D)
Detergent Model with Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 5 Page 2 June 23
Foreword
In order to obtain maximum life and efficiency from your Malmet Bedpan / Urinal Bottle Washer Disinfector and to aid in the safe
operation of the device, please read and understand this manual thoroughly and follow all instructions before operating.
This manual provides information on the operation of the device. It is recommended that all persons operating the device have
access to this manual for training purposes.
This device is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of
experience and knowledge.
Children should be supervised to ensure that they do not play with the device.
The specifications supplied in this manual were in effect at the time of publication. However, owing to Malmet (Australia)’s policy
of continuous improvement, changes to these specifications may be made at any time without notice on the part of Malmet
(Australia).
Certifications and Compliances
ARTG Identifier: 232012
Electrical Safety: Cert No. CS10847N to IEC 61010-2-040 in conjunction with IEC 61010-1
EMC Compliance: Cert No. S180507-1
Watermark: Cert No. WMKA21156
Quality Policy
Malmet’s quality management system is certified to ISO 13485:2016 and ISO 9001:2015 and guarantees the quality of this product.
Important Warranty Reminder
Should you have any problems with your device, contact the company from whom you purchased it, or Malmet (Australia) Pty Ltd.
It is important that the name from whom you purchased your device and the name of the installer are recorded on the front page
of this manual. The installer is responsible for the correct installation, start up and demonstrating the operation of this device.
They are also responsible for issuing relevant certificates of compliance (these may differ from state to state).
Malmet Head Office and Factory Contact Details
Malmet (Australia) Pty Ltd
9-11 McKay Avenue
PO Box 373
LEETON NSW 2705
Telephone: [phone]
E-mail: in[email protected]om.au
Website: www.malmet.com.au

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D)
Detergent Model with Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 5 Page 3 June 23
Safety Instructions - Warnings
Please read and understand this manual before using this device, if this device is used in a manner not specified by the
manufacturer protection by the device may be impaired.
Please refer to this manual for information wherever this warning symbol is displayed -
Be aware of 240V Voltage
Disconnect power when servicing
Mains power ISO switch must be in an accessible position easily reached and not
obstructed so device can be isolated from mains power during service
For the safe use of this device the responsible body should ensure that all operators
are adequately trained to operate and maintain the device in its safe use
Failure to maintain device as per the requirements of this manual may impair
performance
Only process items listed as per the design parameters in this manual
Be aware of steam discharge
Utensils and racks are hot to handle
Safety gloves and goggles must be worn when changing detergent
Hands-free sensor emits Infrared Radiation, avoid looking directly into the beam
Safety clothing with reflective tape can activate the hands-free sensor when device is
in standby mode
Be aware of hot surfaces, pipes and hoses from steam and hot water
Machine to be serviced and repaired by trained personnel
Safety critical devices must only be replaced by trained personnel
Plumbing service connection must comply with AS/NZS 3500.1 and AS/NZS 3500.2
Not suitable for use in the presence of flammable anaesthetic mixtures with air or
nitrous oxide and mode of operation as continuous

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D)
Detergent Model with Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 5 Page 4 June 23
Intended Use
The Malmet Bedpan / Urinal Bottle Washer Disinfector is intended to be used by health service organisation personnel for
the cleaning and disinfection of medical devices during an automatic cycle of the types intended to be re-used as listed in
the design parameters section of this manual.
1.0 Design Parameters
The Malmet Bedpan / Urinal Bottle Washer Disinfector has been designed within the following parameters:
a) To empty, clean and disinfect devices of the type listed below intended to be re-used and that have been soiled by human
excreta. *
b) A single bedpan with lid and two urinal bottles can be emptied, cleaned and disinfected during each automatic cycle.
The utensils that can be cleaned in the device are: -
i) Standard size bed pans
ii) Standard commode bowl
iii) Standard male and female urinal bottles
iv) Most plastic urinal bottles including male non-spill and female urinal bottle
v) Small slipper pan
vi) Large slipper pan
c) The cradle is designed to ensure that utensils are not dislodged during the cleaning cycle; the contents are emptied during
door closure.
d) The chamber and door are self-cleaning and do not permit water or soil to remain after a properly completed cycle. Steam
disinfection ensures all internal surfaces are totally clean and safe.
e) The flush and clean stage:
i) Removes the soil
ii) Clears the trap
f) A complete cycle is completed in approximately four (4) minutes for the 20 Amp Bedpan /Urinal Bottle Washer Disinfector
and six (6) minutes and thirty (30) seconds for the 10 Amp Bedpan / Urinal Bottle Washer Disinfector
Note: Dependant on ambient air temperature.
Note: The first cycle will take longer as the device has to reach the operating water temperature of 90˚C.
g) Malmet Door Obstruction Feature
This is factory set to 12Nm ±10%; causing the door to re-open when an obstruction is detected. This is designed to protect the
integrity of the device and the articles within.
*Non-flushable items such as Feminine Hygiene products, Incontenance or Absorbent pads & diapers, Condoms, Dental Floss,
Paper Towel, Cigarette butts, medications or chemicals cannot be disposed of in Malmet Washer Disinfectors and should be
disposed as per facility &/or local waste management requirements.

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D)
Detergent Model with Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 5 Page 5 June 23
1.1 Operating Cycle
Stage 1 Flushing / Cleaning
One rotating 180° back spray
Two fixed 60° top sprays
Two fixed urinal sprays
Rinse for 10 seconds
Detergent pump on for 7 seconds to add 30ml of concentrate to pump
Main pump on for 3 seconds to apply detergent
Pause for 40 seconds
Rinse for 10 seconds to wash detergent off
Stage 2 Thermal Disinfection
Steam is delivered into the sealed wash chamber
Steam continues to heat the surface temperature of utensils and chamber to a minimum of 90°C for 60 seconds
Stage 3 Cool Down Rinse
One 60° fine mist top spray delivers cold water direct from mains.
Utensils are cooled to 55°C for safe handling.
In accordance and complies with:
Cleaning Efficacy
AS/NZS 4187:2014, ISO 15883-1, ISO/TS 15883-5
Thermal Disinfection
AS/NZS 4187:2014, ISO 15883-1

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D)
Detergent Model with Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 5 Page 6 June 23
1.2 Chemical Dosing System
The chemical dosing system ensures the correct amount of process chemicals are delivered at the correct stage during each
operating cycle. Chemical addition is controlled by the automatic cycle controller and will display a fault if the incorrect
amount of chemical is injected. The dosing system is designed for use with Malmet Chemical; other chemicals may impair
the operation of the system.
1.3 Detergent
Malmet Washer Disinfectors are designed and tested using Malmet specific detergent. To ensure intended performance
and trouble-free operation use only Malmet branded detergent, failure to use correct detergent may void warranty.
The detergent system delivers 30ml of concentrated detergent in the initial wash stage.
Changing the Detergent Bottle
WARNING!
SAFETY GLOVES AND GOGGLES MUST BE WORN WHEN CHANGING
DETERGENT AND DISPOSING OF EMPTY CONTAINERS
Current Safety Data Sheet for Malmet detergent is available in .PDF format from Malmet’s website.
www.malmet.com.au
Only use Malmet approved detergent (See technical data for detergent details)
1. Pull latch on detergent door and open.
2. Unscrew cap and pull out with suction hose (let hose hang in detergent chamber).
3. Remove empty bottle and replace with full bottle.
Note: Leave cap on new bottle until in position.
4. Remove cap on new bottle and fit existing hose and cap,
make sure suction hose is at bottom of bottle
5. Close detergent door.
6. Restart device operation as normal.
Disposal of Empty Detergent Bottles
1. When handling empty containers treat as though container is full and wear appropriate PPE as per MSD requirements.
2. Triple rinse container and puncture base to render unusable.
3. Dispose of containers as per facility chemical waste handling procedures, and/or local government requirements.

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D)
Detergent Model with Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 5 Page 7 June 23
Detergent Out Condition - F 30 Fault
If insufficient detergent is available to deliver the required quantity, the device will display an F30 dEt fault. Access to the
load will be restricted until the condition is rectified.
To rectify this fault, install a new detergent bottle as per the procedure in this manual “Changing the Detergent Bottle”.
On completion of changing the detergent bottle, press either the “Manual Door” or “Manual Start” button to initiate a
priming sequence. If priming is successfully the fault will clear and door will open. Inspect the items, ensuring they have
been cleaned sufficiently before unloading. It is recommended the items are reprocessed in the event of an F30 dEt Fault.
If priming is unsuccessful, access to the load will continue to be restricted and F 30 dEt fault displayed.
.
To avoid the detergent out condition, check the low-
level mark on detergent door, replace detergent when
the detergent level reaches this mark

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D)
Detergent Model with Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 5 Page 8 June 23
1.4 Device Features
For the safe use of this device the responsible body should ensure that all operators are adequately trained to operate and
maintain the device in its safe use.
Hands Free Operation
Zero Contamination –Totally Hands Free
The Malmet Bedpan / Urinal Bottle Washer Disinfector is fully automatic.
Door open, door close and cycle start can be activated without touching the device.
Front View
Manual operation of the door and a manual start button are available.
To Operate
To Open Door –Break Sensor Beam
To Close Door –Break Sensor Beam
To Start Cycle –Break Sensor Beam once when green LED’s flash within 8 seconds
after door closure
Note: If door is opened then closed and cycle has not commenced the beam must be broken twice.
1.5 Control Display Features
FLASHING LED’S
BEAM TO BE BROKEN

Malmet Bedpan / Urinal Bottle Washer Disinfector (ES-D)
Detergent Model with Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 5 Page 9 June 23
1.6 Operating Features
POWER On/Off Standby
MANUAL START Start Cycle/Close door and start cycle
MANUAL DOOR To manually open and close door