Manusa Visio C2H User manual

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
1
Installation manual
Op. Visio C2H

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
2
INSTALLATION MANUAL
VISIO C2H OPERATOR
TRANSLATED DOCUMENT
Read thoroughly all of these instructions before using
the unit.
This manual includes all the necessary information
required to install the product.
Keep this manual in a safe place for future reference.
0. INDEX

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
3

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
4
Fig. 1.1
i
Check that the dimensions correspond to the order.
(See delivery note.) AT x HL ; PL
AH, Opening Width =
HV, Beam Height =
Fig. 1.1
1.2 INSTALLATION DIMENSIONS
i
Sp* Overlap between door leaves depending on
frame:
Frame 20,30,35,40 = 40
Frame 44 = 95
i
Dop * Operator deduction depending on frame:
Frame 20,30,35,40 = 100
Frame 44 = 200
Frame SOS 44 = 300
Abr DESCRIPTION FORMULA
HL DOOR CLEAR HEIGHT
PL DOOR CLEAR WIDTH
AT OVERALL OPERATOR WIDTH
HM SLIDING LEAF HEIGHT HM=HL
HF FIXED LEAF HEIGHT HF=HL
AM SLIDING LEAF WIDTH AM=PL/2+Sp
AF FIXED LEAF WIDTH AF=(AH-PL)/2
HV BEAM HEIGHT HV=HL+28
HT OVERALL DOOR HEIGHT HT=HL+125
HR MINIMUM CEILING HEIGHT HR=HT+(5 min)
Dt TOTAL DOOR DEDUCTION Dt=Dop+S1+S2dch+S2izq
S2izq MINIMUM SAFETY DISTANCE HEAD AND BODY AS PER DET 2.4.1
S2dch MINIMUM SAFETY DISTANCE HEAD AND BODY AS PER DET 2.4.1
S1 MINIMUM SAFETY DISTANCE HANDS AND FINGERS AS PER DET 2.4.2
Sp* OVERLAP FIXED LEAF / SLIDING LEAF DEP. ON FRAME
Dop * OPERATOR DEDUCTION DEP. ON FRAME
1.1 LEGEND AND FORMULAE
1. INSTALLATION DIMENSIONS AND CHECKS

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
5
1.4.2
DET
1.2
i
AH Opening width
PL = (AH-Dt)/2 Clear width
AT = PL/2+Dt Overall operator width
AM = PL/2+Sp Sliding leaf width
AF = (AH-PL)/2 Fixed leaf width
1.3
1.4.1
1.4.2
1.4
S2right
S2left
1.4.1
i
S1* Safety distances depending on Frame:
i
S2* Safety distance depends on S as follows: For D20,T20,F20,R20,T35,D35 S1 = 0mm
For E20 S1 = 50mm
For I30 S1 = 55mm
For C44 S1 = 105mm
For S44 S1 = 105mm
If S <250 S2 = 200 mm
If S ≥250 S2 = 500 mm
DET
Fig.
DET
DET
Fig.
Fig.
Fig.
1.3 DOOR DIMENSIONS
1.2
1.3.1 Door width.

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
6
1.6.1
1.5 1.6
Ceiling line
i
HL Door clear height
HT = HL + 125 Overall door height
HR = HT + (5min) Minimum ceiling height
HV = HL + 28 Beam height
1.5 1.6
1.6.1
i
Check the floor level, beam and walls overhang.
FIG 1.7
Check AH for the whole opening as per Fig 2
Check that minimum HV = HL+28 for the whole
opening
1.7
1.8
1.9
5 min
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
1.4 CHECKS
DET
Fig.Fig.
Fig.
Fig.
DET
1.8
1.9
1.3.2 Door height.

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
7
10 mm approx.
i
Keep a distance of 10mm to the right and left of the
main profile.
Fig. 2.5
i
1. Track profile Length = AT-20mm
2. Insulation profile Length = AT-20mm
Fig. 2.4
Fig. 2.5
Fig. 2.4
2.2.2 Position.2.2.1 Introduce.
2.2 TARCK PROFILE ASSEMBLY
i
Drill hole size Ø9 along main profile as shown in
diagrams.
Fig. 2.2Fig. 2.1
Tools
Drill bit no.9
Fig. 2.3
Fig. 2.2
Fig. 2.1
Space drill holes
2. PREPARE MAIN PROFILE
2.1 DRILLING

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
8
Fig. 2.8
Fig. 2.7
i
Use a previously assembled trolley as
shown in the diagram.
Adjust the top wheel as shown in diagram.
Introduce the trolley on the top stile as
shown in diagram.
Slide the trolley along the whole length of
the main profile as shown in the diagrams.
Use a hand to help position the track rail.
Fig. 2.8
Fig. 2.7
Fig. 2.6
Fig. 2.6
Fig. 2.6
2.3 ADJUST TRACK PROFILE

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
9
Reference vertical
Nuts & bolts
DIN7504N
i
Make marks in the top lintel as shown in
the diagram.
Self thread top lintel to the UPN beam x10
self-threading screws placed at equal
intervals along the length of the beam, as
shown in the diagrams.
Fig. 3.3Fig. 3.3
Fig. 3.2
Fig. 3.4
Fig. 3.3Fig. 3.2
Fig. 3.1
i
Set out the sections as shown in the diagram.
Fig. 3.1
3.1 PROFILES LAYOUT
3. MAIN PROFILE AND TOP LINTEL ASSEMBLY
3.2 TOP LINTEL ASSEMBLY
3.2.1 Mark and screw.

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
10
Reference vertical
Fig. 3.10Fig. 3.9
i
Screw main profile to the UPN as shown in the
diagrams.
Fig. 3.10Fig. 3.9
Nuts & bolts Nuts & bolts
DIN6923 M8 SO7380 M8×20
i
Drill where marked along the length of the UPN at Ø8,
as shown in the diagrams.
Fig. 3.8Fig. 3.7
Herrramientas
Drill Ø8
Fig. 3.8Fig. 3.7
Fig. 3.5
i
Drill holes in the beam using the main profile
as template, as shown in the diagrams.
Fig. 3.6Fig. 3.5
Fig. 3.6
3.3.2 Drill.
3.3.1 Introduce and mark.
3.3.3 Screw.
3.3 MAIN PROFILE ASSEMBLY

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
11
Woodw. E20 Woodw. D35 Woodw. 40 Woodw. I30 Woodw. 44
i
Drill sections A,A’, as shown in the
diagram.
See table for different frame
dimensions.
Fig. 4.3
Fig. 4.3
Tools
Drill bit no. 8’5/5
i
Cut the bottom lintel as shown in the diagram.
Fig. 4.2
Fig. 4.1
Fig. 4.2
4.1 MOUNT LOWER LINTEL
4. BOTTOM LINTEL PREPARATION
4.1.1 Cut.
4.1.2 Drill.

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
12
Woodw. E20 Woodw. D35 Woodw. I30 Woodw. 40 Woodw. 44
Nuts & bolts
DIN6923 M8
i
Screw the bottom lintel to the fixed leaves as shown in the diagrams.
Leave 40mm in the PL part of the door leaves.
Check table for different frame dimensions.
Fig. 4.4
Fig. 4.4
4.1.3 Screw.

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
13
Variable depending on
frame dimensions
Reference vertical Reference vertical Reference vertical Reference vertical
Reference vertical
Reference vertical
Woodw. E20 Woodw. D35 Woodw. I30 Woodw. 40 Woodw. 44
DET 5.2.1
Fig. 5.1
Fig. 5.2
i
Mark and drill the floor on the inside of the AT in
accordance with dimensions.
Mark and drill with respect to the reference vertical,
according to frame dimensions.
Fig. 5.2 DET 5.2.1
Fig. 5.1
Tools Nuts & bolts Nuts & bolts
Drill bit no. 6 DIN912 6x20 Rawlplug S-6
5.1 MOUNT FIXED LEAVES
5. FIXED LEAVES / BOTTOM LINTEL (PL) ASSEMBLY
5.1.1 Drill.

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
14
Fig. 5.6
i
Check door leaves (PL) are parallel throughout the
clear height.
Fig. 5.6
Fig. 5.5 Fig. 5.4
Fig. 5.3
i
Position the fi xed leaves as shown in the diagrams.
Fig. 5.3/5.4/5.5
5.1.2 Position fixed leaves.
5.1.3 Check for plumb.

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
15
Fig. 5.11 Fig. 5.10
Nuts & bolts
D-7504N 4,2x16
Fig. 5.9 Fig. 5.11
Fig. 5.10 Fig. 5.9
Fig. 5.8 Fig. 5.7
Nuts & bolts
D-7504N 4,2x16
i
Screw (x3) fi xed leaves to top lintel.
Fig. 5.8 Fig. 5.7
i
Screw (x3) bottom lintel (PL) to top lintel.
5.2 BOTTOM LINTEL (PL) ASSEMBLY
5.1.4 Screw.
5.2.1 Screw.

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
16
i
Insert 4 nuts distributed in the AT as shown in
the diagram.
Insert the nuts in the bottom channel of the main
profile.
6.2
6.1
6.3 6.4
i
Introduce lateral end stops and screws/nuts
into main profile. 6.3
Position stops at the two ends of the main
profile. 6.4
Screw to the nut inside the channel, and tighten
the screw over the track rail.
6.5
6.6
DIN7380 6x10 DIN6798 M-6DIN933 6x12
Fig.
Nuts & bolts Nuts & bolts Nuts & bolts
Fig.
Fig.
Fig.
Fig.Fig.Fig.
Fig.
Fig.
Fig.
Fig. 6.1
6.2
6.5
6.1 LATERAL STOPS ASSEMBLY
6. LATERAL STOPS / LOCK ASSEMBLY
6.1.1 Insert nuts into beam.
6.1.2 Lateral stops assembly.

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
17
Nuts & bolts Nuts & bolts
DIN7380 6x10 DIN6798 M-6
Fig. 6.9
Fig. 6.8
Fig. 6.7
Fig. 6.9
Fig. 6.8
Fig. 6.7
i
Introduce lock and screws/nuts into centre of
main profile.
Position the lock at AT/2.
Screw nuts inside channel.
6.2 CENTRAL LOCK ASSEMBLY

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
18
i
Screw separators to trolleys 2-3 accor-
ding to the layout shown in the diagrams.
Fig. 7.3 Fig. 7.4
Fig. 7.4 Nuts & bolts
D6334 M6x18
Nuts & bolts
PFH M6x10
Fig. 7.3
i
See the distribution of trolleys as per the scheme shown in
the diagram.
For ease of assembly number them 1 to 4. Fig. 7.2
Fig. 7.1
Fig. 7.2
Fig. 7.1
7.1.1 Distribute the trolleys in the operator
7. DRAGGING TROLLEYS / ARMS ASSEMBLY
7.1 TROLLEYS ASSEMBLY
7.1.2 Separators on trolleys assembly

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
19
Fig. 7.9
DET 7.9.1
DET 7.9.1
Fig. 7.8 Fig. 7.7
i
Introduce the 4 trolleys into the main
profile as shown in the diagrams.
Adjust the top wheel in the 4 trolleys
as shown in the diagrams.
Fig. 7.9 DET 7.9.1
Fig. 7.7 Fig. 7.8
i
Attach lock hooks to trolleys 2-3 as
shown in the diagrams.
Fig. 7.5 Fig. 7.6
Fig. 7.6
Tools Nuts & bolts
DIN7380 6x10 DIN6798 M-6
Fig. 7.5
7.1.3 Lock hooks assembly.
7.2 INTRODUCE TROLLEYS INTO MAIN PROFILE

DMJOIC201EN - v2 VISIO C2H OPERATOR - INSTALLATION MANUAL
20
i
Screw right hand arm to right hand
trolley (3) as shown in the diagram.
Fig. 7.11
Nuts & bolts Nuts & bolts
DIN7380 6x10 DIN6798 M-6
Fig. 7.11
DET 7.10.1DET 7.10.2
DET 7.10.2
i
Screw anchors to arms as shown
in diagram.
Fig. 7.10 DET 7.10.1 DET 7.10.2
Fig. 7.10 Nuts & bolts Nuts & bolts
DIN7380 6x8 DIN6798 M-6
DET 7.10.1
7.3 DRAGGING ARMS ASSEMBLY
7.3.1 Anchors and arms assembly.
7.3.2 Arms on trolleys assembly.