Mark-10 STA Series User manual

DIGITAL TORQUE TOOL TESTERS
Series STA
User’s Guide

TABLE OF CONTENTS
UNPACKING AND SETTING UP...............................................3
LIST OF INCLUDED ITEMS.......................................................3
OPTIONAL ITEMS......................................................................3
CONTROLS................................................................................4
DISPLAY.....................................................................................4
POWER.......................................................................................5
OPERATION ..............................................................................5
CONFIGURATION......................................................................6
CALIBRATION ...........................................................................7
OUTPUTS...................................................................................8
SPECIFICATIONS......................................................................9
DIMENSIONS ...........................................................................10
WARRANTY .............................................................................10
OTHER MARK-1O PRODUCTS ..............................................11
Thank you!
Thank you for purchasing a Mark-10 Series STA Digital Torque Tool Tester. We
are confident that you will get many years of service from this product.
The STA can be used to test a number of different torque tools, including
screwdrivers, wrenches, and others. To maintain normal functioning of the
tester, avoid repetitive overloads and shock loads.
Note that impact and air tools cannot be used with the STA.
We hope that this User’s Guide will provide a comprehensive explanation of the
STA’s operation and sufficient detail on its specifications. However, if you have
any other questions or concerns, our technical support and engineering teams
will be eager to help you.
Thank you again for your purchase and happy testing!
Series STA Torque Tool Testers

User’s Guide
3
UNPACKING AND SETTING UP
1. Carefully unpack the torque tester and check for any damage. Inspect the
contents to ensure that you have received a tester complete with all
accessories – see “List of included items” below.
2. Place the tester on a firm, flat and level working surface free from vibration.
If preferred, the STA can be secured to a work bench with the optional
bench mounting bracket (see below). There are four tapped holes in the
underside of the base to facilitate bench mounting.
LIST OF INCLUDED ITEMS
OPTIONAL ITEMS
Quantity Item
1 Series STA Torque Tester
1 Bench mounting bracket (optional)
1 AC adapter
1 Certificate of calibration
STA001 bench mounting bracket
This bracket allows the STA to be mounted
at any angle. It includes mounting hardware.

Series STA Torque Tool Testers
4
CONTROLS
Series STA Torque Testers have four keys for controlling all functions:
POWER Turns power on and off. Also used to select configuration
menu items.
PEAK Used to select Clockwise Peak, Counterclockwise Peak or
Normal (real time) display mode. The actual peak readings
are always captured and can be recalled at any time. Also
used to step through configuration menu items.
ZERO Zeros any tare value (up to the full capacity of the gauge)
and clears the peak readings stored in memory.
DATA Used to manually output the torque data point currently
displayed.
DISPLAY
The display consists of a 4 1/2-digit section and several indicators. Their
functions are listed below.
LO BAT Low battery voltage indicator
CW Clockwise torque indicator
CCW Counterclockwise torque indicator
CW PEAK Peak clockwise indicator
CCW PEAK Peak counterclockwise indicator
LBIN, NCM, Units of measurement (model dependent)
KGMM
- - - - (dashes) Overload (>110% of range)

User’s Guide
5
POWER
The tester can be operated by the included 9V non-rechargeable battery or by
the included AC adapter. Battery life is approximately 30 hours. Do not use
adapters other than supplied or instrument damage may occur.
There are three levels of low battery voltage indication. At the first level the
display shows a steady "LO BAT" indicating approximately one hour of charge
remaining. The second level is indicated by a flashing "LO BAT" indicator. At
the third level the whole display except the "LO BAT" indicator will flash for
three seconds after which time the instrument will turn itself off. This prevents
the instrument from working at voltages too low for reliable operation.
To access the battery, remove the cover on the underside of the base by
loosening the four screws.
OPERATION
Place the tool into the receptacle, as shown in Fig. 1 below, and gradually
exert torque by hand until the desired status is achieved (ex. click, slip, etc.).
Sudden torque application may produce incorrect readings.
After the peak reading is registered, it can be transmitted to a printer, PC, or
data collector for further processing or storage. For details, see the Outputs
section.
Fig. 1
Gradually exert torque to achieve
accurate results

Series STA Torque Tool Testers
6
CONFIGURATION
Series STA torque testers have several features with programmable options
allowing many user-specified choices. To enter the configuration menu, perform
the following:
1. Turn off the tester
2. Press and hold PEAK
3. Turn on the tester
4. Release PEAK
The version number of the internal firmware will be displayed for a short time
followed by '232'. The following secondary functions of keys are used during the
configuration process:
POWER Used to select a menu choice
PEAK Used to step through menu choices
The following list shows all configuration options. Italics indicate factory
settings.
232 - RS-232 settings sub-menu
232d Output Disabled
232E Output Enabled
300 300 baud
600 600 baud
1200 1200 baud
2400 2400 baud
4800 4800 baud
9600 9600 baud
7-1E 7 data bits, 1 stop bit, even parity
7-1o 7 data bits, 1 stop bit, odd parity
7-2E 7 data bits, 2 stop bits, even parity
7-2o 7 data bits, 2 stop bits, odd parity
7-2n 7 data bits, 2 stop bits, no parity
8-1E 8 data bits, 1 stop bit, even parity
8-1o 8 data bits, 1 stop bit, odd parity
8-1n 8 data bits, 1 stop bit, no parity
8-2n 8 data bits, 2 stop bits, no parity
Ft F Full data (numeric + units)
Ft n Numeric data only
bcd - Mitutoyo BCD settings sub-menu
bcdd Output disabled
bcdE Output enabled
nPOL No polarity (absolute value)
POL Data with polarity (+ for CW, - for CCW)

User’s Guide
7
AoFF - Automatic shutoff settings sub-menu
no Disabled
1 1-minute automatic shutoff
5 5-minute " “
10 10-minute “ “
20 20-minute " "
30 30-minute " "
init - Initial (default) settings sub-menu
LBIN Pound-inch as default unit
KGMM Kilogram-millimeter " "
NCM Newton-centimeter " "
CCW Real time display at turn on
PEAK CW Peak clockwise display at turn on
PEAK CCW Peak counterclockwise display at turn on
CAL - Calibration sub-menu. See CALIBRATION section.
CALIBRATION
To properly calibrate the STA, application of a precise torque value equal to the
full capacity of the tester in lbin (regardless of the displayed units) will be
required.
While holding PEAK, turn on power to the tester. Press PEAK repeatedly until
‘CAL’ appears on the display and press POWER three times to select the
calibration mode. At the ‘null’ prompt, press ZERO. At the ‘SPAn’ prompt, apply
the calibration torque and press POWER. The display will show ‘uuuu’ or ‘nnnn’
if the calibration torque is insufficient or excessive, respectively. If this happens,
the only way to terminate the calibration mode is by momentarily disconnecting
the battery or connecting the AC adapter to the tester without plugging the other
end into a wall outlet. This will stop the calibration procedure without making
any changes to the previous calibration data.
Successful calibration is indicated by ‘done’ on the display. Press POWER to
save the changes and resume normal operation.

Series STA Torque Tool Testers
8
OUTPUTS
RS-232 and Mitutoyo BCD outputs are available on the 9-pin male connector.
Refer to Fig. 2 below for a pin diagram.
I/O connector pin diagram 1 RS-232 receive Input
2 RS-232 transmit Output
3 Mitutoyo request Input
4 Mitutoyo clock Output
5 Signal ground -
6 No Connection -
7 No Connection -
8 Mitutoyo Ready Output
9 Mitutoyo data Output
RS-232
The data transmission can be initiated by pressing the DATA button (see Fig. 2)
or by an external device by sending ASCII "?" to the gauge. The gauge will re-
spond by sending the current reading in either full or numeric format, depending
on the configuration setting (see Section 3). Polarity sign indicates CW (+) or
CCW (-) torque. The transmitted string has the following format:
[POLARITY (SPACE OR -)][DATA][SPACE][UNITS (IF ENABLED)][CRLF]
Mitutoyo BCD
This output is useful for connection to data collectors, printers, multiplexers or
any other device capable of accepting Mitutoyo BCD data. The transmission is
initiated by the DATA button (see Fig. 3) or by the receiving device.
Fig. 3
Press the DATA button to output torque data
Fig. 2
Pin diagram of output connector
7
DB-9P
6
12
98
345

User’s Guide
9
Accuracy: ±0.5% of full scale ±1digit
Sampling rate: 65/s
Display update rate: 2.5/s in normal mode, 65/s in peak mode
Safe overload: 150% of gauge capacity. Display shows
---- (dashes) above 110%.
Power: 9V battery or AC adapter
Battery life: 30 hours of continuous operation
Weight: 10 lb [4.5 kg]
Capacity x resolution:
STA12 12 x 0.01 lbFin, 140 x 0.1 kgFmm, 135 x 0.1 Ncm
STA50 50 x 0.05 lbFin, 580 x 0.5 kgFmm, 570 x 0.5 Ncm
STA100 100 x 0.1 lbFin, 1150 x 1 kgFmm, 1150 x 1 Ncm
Outputs:
RS-232: Baud rates between 300 and 9600
Mitutoyo: Standard Mitutoyo BCD output
Connector: 9-pin D-type male
SPECIFICATIONS

Series STA Torque Tool Testers
10
WARRANTY
Mark-10 Corporation expressly warrants to its buyer for three (3) years from the date of
delivery that the goods sold are free from defects in workmanship and materials. Mark-10
Corporation will, at its option, repair or replace or refund the purchase price of goods
found to be defective. This remedy shall be the buyer’s sole and exclusive remedy. Any
modification, abuse, exposure to corrosive environment or use other than intended will
void this warranty. This warranty is in lieu of all other warranties, including implied
warranties of merchantability and fitness for an intended purpose. In no event shall Mark-
10 Corporation be liable for any incidental and consequential damages in connection with
goods sold or any part thereof.
DIMENSIONS
in [mm]
4.50 [114.3]
2.91 [73.9]
2.500 [63.50]
X2
5.400 [137.16]
X2
#10-32 UNF-2B
0.50 [12.70] DP X4
2.40 [60.9]
0.787 [20.04]
X2
0.394 [10.00]
X2
0.375 SQ
Ø1.49 [37.8]
7.75 [196.9]
RECEPTACLE TOP VIEW:

User’s Guide
11
OTHER MARK-10 PRODUCTS
A full line of force and torque measurement products and related items, includ-
ing force gauges, torque gauges, force and torque test stands, sensors, grips,
software, and more.

32-1065
REV 2 0710
Mark-10 Corporation has been an innovator in the Force and Torque
measurement fields since 1979. We strive to achieve 100% customer
satisfaction through excellence in product design, manufacturing and
customer support. In addition to our standard line of products we can
provide modifications and custom designs for OEM applications. Our
engineering team is eager to satisfy any special requirements. Please
contact us for further information or suggestions for improvement.
We make a measurable difference in force and torque measurement
Mark-10 Corporation
11 Dixon Avenue
Copiague, NY 11726 USA
1-888-MARK-TEN
Tel: [phone]
Fax: [phone]
Internet: www.mark-10.com
Email: [email protected]