Mark-10 F Series User manual

Series F
TEST FRAMES
Models:
F105 | F305 | F505 | F505H
F755 | F755S| F1505| F1505S
EasyMESUR®Software
User’s Guide
TABLE OF CONTENTS 

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TABLE OF CONTENTS
1 OVERVIEW ..............................................................................................................................4
1.1 Intended purpose .............................................................................................................4
1.2 Models F105 / F305 / F505 / F505H................................................................................4
1.3 Models F755 / F755S / F1505 / F1505S ......................................................................... 6
1.4 EasyMESUR Control Panel - Physical Features .............................................................8
2 SAFETY ................................................................................................................................... 9
2.1 Checks and procedures ...................................................................................................9
2.2 Connecting power ..........................................................................................................10
2.3 Emergency Stop ............................................................................................................ 10
3 SETUP ...................................................................................................................................11
3.1 Intended Use..................................................................................................................11
3.2 Moving the frame into position.......................................................................................11
3.3 Mounting and placement ...............................................................................................11
3.4 Limit switches................................................................................................................. 11
3.5 Connections and outputs ...............................................................................................12
3.6 Installing Series FS05 Force Sensors to Models F105 / F305 / F505 / F505H .............13
3.7 Installing Series FS06 Force Sensors to Models F755 / F755S / F1505 / F1505S.......14
3.8 Installing Series R07 Force Sensors to Models F105 / F305 / F505 / F505H ...............14
3.9 Installing Series FS05 Force Sensors to Models F755 / F755S / F1505 / F1505S.......15
3.10 Installing a Third-Party Force Sensor ..........................................................................15
3.11 Installing the EasyMESUR Control Panel....................................................................16
4 EASYMESUR BASICS..........................................................................................................18
4.1 Evaluation Mode ............................................................................................................18
4.2 Home Screen ................................................................................................................. 18
5 SETTINGS .............................................................................................................................20
5.1 Information .....................................................................................................................20
5.2 Preferences....................................................................................................................21
5.3 Overload History ............................................................................................................23
5.4 Calibration......................................................................................................................23
5.5 Update Software and Update Firmware ........................................................................23
5.6 Optional Functions .........................................................................................................24
6 MANUAL CONTROL.............................................................................................................26
6.1 Status Bar ......................................................................................................................26
6.2 Load and Distance Measurement..................................................................................27
6.3 Motion Control Modes....................................................................................................27
6.4 Set Home .......................................................................................................................28
7 CREATING A BASIC TEST ..................................................................................................29
7.1 Load Test .......................................................................................................................30
7.2 Distance Test / Limit Switch Test...................................................................................35

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7.3 Break Test (optional function) ........................................................................................35
7.4 Load Hold Test (optional function).................................................................................36
7.5 Cycle Test (optional function) ........................................................................................36
7.6 Averaging Test...............................................................................................................37
8 OPENING AND RUNNING A TEST ......................................................................................39
8.1 Favorite Tests ................................................................................................................39
8.2 Other Tests ....................................................................................................................40
8.3 Running a Test...............................................................................................................41
8.4 Results (requires the optional Graphing & Reporting function) .....................................44
9 PC CONTROL ....................................................................................................................... 49
9.1 Configuration..................................................................................................................49
9.2 Command Set ................................................................................................................50
10 CALIBRATION ....................................................................................................................52
10.1 Force Sensor Calibration .............................................................................................52
10.2 Speed and Distance Calibration ..................................................................................57
11 MAINTENANCE & SERVICE – MODELS F105 / F305 / F505 / F505H.............................58
11.1 Physical Maintenance..................................................................................................58
11.2 Removing the Motor Drive Unit (MDU) ........................................................................62
12 MAINTENANCE & SERVICE – MODELS F1505 / F1505S / F755 / F755S.......................63
12.1 Physical Maintenance..................................................................................................63
12.2 Removing the Motor Drive Unit (MDU) ........................................................................65
13 ACCESSORY INSTALLATION...........................................................................................66
13.1 Installing the External Emergency Switch Connector..................................................66
13.2 Separating the Column From The Base / Column Extension Installation – F105 / F305 / F505 /
F505H ..................................................................................................................................68
13.3 Installing a double column extension – F105 / F305 / F505 .......................................71
14 UPDATING SOFTWARE AND FIRMWARE .......................................................................72
14.1 Update EasyMESUR ...................................................................................................72
14.2 Update Test Frame Firmware......................................................................................73
15 SPECIFICATIONS & DIMENSIONS ...................................................................................74
15.1 Specifications............................................................................................................... 74
15.2 Dimensions IN [MM] ....................................................................................................75

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1OVERVIEW
1.1 Intended purpose
Series F test frames with EasyMESUR control panels produce tension and compression loads. When
combined with a force sensor, users can measure load and distance, set up a test, record, analyze, and
output data. Test frames are offered in several models, corresponding to different heights and load
ranges.
Series FS05, R06, and R07 force sensors are required for use with these test frames.
1.2 Models F105 / F305 / F505 / F505H
1.2.1 Included items
Qty.
Description
1
EasyMESUR control panel, mounting bracket, and hardware
1
Mounting bracket, column end (F505H only)
1
Accessories kit:
- #10-32M medium hook
- 5/16-18M large hook
- #10-32F 2” diameter compression plate
- #10-32 M/F 2” extension rod
- #10-32 F/F coupler
- Adapter, 5/16-18M to #10-32F
- Set screw, #10-32 x 3/4" (1)
- Hex nut, #10-32 (2)
- Allen wrench set
1
Power cord
1
Allen wrench set

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1.2.2 Physical features
Note the following physical features. The user’s guide will reference this terminology. Model F305-EM is
shown below:
Base
Base plate
Lower grip
Upper grip
Force
sensor
Column
Control panel
Emergency
stop
Upper limit
switch
(lower limit
switch not
visible)
Test sample
Crosshead
Column
cap
Control panel
bracket
Bellows
Power indicator
(logo illuminates
when powered on)

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1.2.3 Installing the Column End Cap for F505H
The end cap is shipped in a separate box within the main box for the F505H test frame. Line it up with the
right end of the column, then install with the four included screws, as shown below:
1.3 Models F755 / F755S / F1505 / F1505S
1.3.1 Included items
Qty.
Description
1
EasyMESUR control panel, mounting bracket, and hardware
1
Eye end kit for base
2
Lock ring for eye end
2
Spanner wrench
1
Power cord
1
Allen wrench set

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1.3.2 Physical features
Note the following physical features. The user’s guide will reference this terminology. Model F1505-EM is
shown below:
Base
Base plate
Lower grip
Upper grip
Force sensor
Column
Bellows
Control panel
Emergency stop
Limit
switches
(not visible)
Test sample
Crosshead
Column cap
Control panel
bracket
Power indicator
(logo illuminates
when powered on)

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1.4 EasyMESUR Control Panel - Physical Features
Note the following physical features:
7” touch display
Test frame
connection cable
Boot-up indicator
This LED blinks during boot
-
up until the EasyMESUR
welcome screen appears.
USB-C – USB flash drive
connection
When connected to a PC,
browse files in the same
manner
as below
. This port is disabled
when
PC Control is active:
USB-C – PC connection
Use the optional AC1116 USB
cable to connec
t to a PC.
Within Windows, EasyMESUR
appears as an external drive
containing files
, as follows:

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2 SAFETY
Safety features provided by Series F test frames may be impaired if equipment is used in a
manner not specified by Mark-10.
2.1 Checks and procedures
The following safety checks and procedures should be performed before and during operation:
1. Always consider the characteristics of the sample being tested before initiating a test. A risk
assessment should be carried out beforehand to ensure that all safety measures have been
addressed and implemented.
2. Wear eye and face protection when testing, especially when testing brittle samples that have the
potential to shatter under load. Be aware of the dangers posed by potential energy that can
accumulate in the sample during testing. Extra bodily protection should be worn if a destructive
failure of a test sample is possible.
3. Keep away from moving parts of the test frame. Loose articles of clothing should not be worn.
Long hair should be covered to avoid a hazardous situation. A Crush Hazard warning label is
located on the base of the test frame. It appears as follows:
Definition: Keep any body parts and clothing clear of the area between the base of the test frame and the
moving crosshead.
4. Ensure that grips and fixtures are positioned to ensure axial load with respect to the load axis of
the force sensor.Ensure that they secure the sample in such a way that it is prevented from
slipping out during a test, which is a safety risk to the operator and others in the vicinity. If using a
grip or fixture from a supplier other than Mark-10, ensure that it is constructed of suitably rugged
materials and components.
5. In those applications where samples can shatter, or other applications that could lead to a
hazardous situation, use of a shield is strongly recommended.
6. When the test frame is not in use, ensure that the power is turned off to prevent accidental
engagement of any of the controls.

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2.2 Connecting power
Plug one end of the power cord into its receptacle at the rear of the stand and the other end into a wall
outlet with local earth ground (3-prong connector).
Before turning on power, the following safety checks and procedures should be performed:
1. Never operate the test frame if there is any visible damage to the power cord or the test frame
itself. The test frame is powered by 110V/220V. Any contact with this high voltage can cause
serious injury or even death.
2. Ensure that the test frame is kept away from water or any electrically conductive liquids at all
times.
3. Make sure the electrical outlet powering the test frame has local earth ground (3-prong
connector).
4. The test frame should be serviced by a trained technician only. Power must be disconnected
before the column covers are removed.
5. Never use a detachable mains supply cord with inadequate ratings.
After the above safety checks and procedures have been performed, the test frame may be powered on
and is ready for operation.
2.3 Emergency Stop
The emergency stop switch is located where the lower right end of the column is attached to the base, as
shown below:
Models F105 / F305 / F505 / F505H Models F755 / F755S / F1505 / F1505S
Press down to stop crosshead motion. Rotate clockwise to release the switch.

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3SETUP
3.1 Intended Use
Series F test frames with EasyMESUR control panel are designed for tension and compression
measurement applications. The test frame applies load, while a force sensor measures the applied loads.
EasyMESUR displays load and position information, and includes analytical tools to help quality control,
engineering, and manufacturing professionals determine the mechanical properties and quality of
materials and assemblies.
3.2 Moving the frame into position
Place the frame on a sturdy, clean, and level work area free from vibration.
In Models F755, F755S, F1505, and F1505S, a recessed lifting hook is located at the top of the column,
for ease of lifting, as shown below:
For Models F105, F305, F505, and F505H frames, orient the rear of the test frame towards the edge of a
table, tilt backwards, then lift underneath the base and underneath the rear of the column.
3.3 Mounting and placement
Place the test frame on a clean, flat and level work area free from vibration. Ensure that the rear of the
column is easily accessible, so that the power cord can be disconnected in an emergency.
It is suggested to mount the test frame to a work bench via screws fastened into the underside of the
base. Failure to properly mount the test frame may make it more vulnerable to tipping, especially if a
column extension is used, causing a hazardous situation.
3.4 Limit switches
Upper and lower limit switches are supplied to stop travel in both directions. They may be moved
up and down by loosening and tightening the thumb screws, as shown at left.
A dual-graduated inch/mm ruler adjacent to the limit switches can be helpful for positioning.

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3.5 Connections and outputs
The following connections and outputs are supplied in the rear of the test frame, as shown in the
illustration below:
Auxiliary Limits
For interfacing an external limit switch, such as an interlock for a
shield door. A pin diagram is shown in the next sub-section.
USB port
For interfacing with a Windows device for PC control applications.
May also be used to run IntelliMESUR software instead of
EasyMESUR (EasyMESUR cable must be disconnected).
Control Panel
For connecting the EasyMESUR control panel.
External Emergency Switch
May be used to connect an optional external emergency stop
switch. May be installed at the factory at time of order, or installed
in the field as a retrofit. Required for use with optional shields.
Refer to the Accessory Installation section for instructions.
Power switch
Refer to the Connecting Power sub-section for important safety
information.
Power plug receptacle
Plug the power cord in here. Refer to the Connecting Power
sub-section for important safety information.
3.5.1 Auxiliary Limits pin diagram
Note that when pins 3 and 4 are not connected, the auxiliary limits are inactive. When the +5V from pin 2
is connected to either pin 3 or pin 4, the respective limit becomes active and the crosshead is prevented
from movement in that direction.

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3.6 Installing Series FS05 Force Sensors to Models F105 / F305 / F505 / F505H
To avoid overload and damage, select a force sensor with sufficient capacity to
accommodate the application.
Series FS05 force sensors mount directly to the crosshead. Once the test frame is in a stable and secure
position, install the force sensor by matching the gold-plated pads on the top surface with the pins in the
underside of the crosshead, as shown below:
While holding the force sensor in place with one hand, use an Allen wrench with the other hand to tighten
the screw that joins the force sensor to the crosshead, as shown below:
Optionally cover the screw head with the included black plastic cap.

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Grips and fixtures may be threaded onto the threaded shaft protruding from the bottom of the force
sensor, for example:
To avoid damage to the internal load cell or shaft, do not use tools to tighten grips or
attachments onto the shaft. Hand-tighten only.
3.7 Installing Series FS06 Force Sensors to Models F755 / F755S / F1505 / F1505S
Insert the included screw through the crosshead, through the mounting block, and into the force sensor,
as shown below:
3.8 Installing Series R07 Force Sensors to Models F105 / F305 / F505 / F505H
Install the sensor to the underside of the crosshead using the supplied socket head screw and hardware.
Plug the connector into the receptacle in the top front surface of the crosshead, then fasten the thumb
screws into the crosshead, as shown below:

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Grips and fixtures may be threaded onto the underside of the sensor.
3.9 Installing Series FS05 Force Sensors to Models F755 / F755S / F1505 / F1505S
Series FS05 force sensors may be installed via the optional AC1083 adapter, as shown below:
3.10 Installing a Third-Party Force Sensor
Before installing the sensor, refer to the Model PTA / PTAF user’s guide for complete
instructions.
3.10.1 Models F105 / F305 / F505 / F505H
Using the optional Model PTAF adapter, a third-party force sensor may be mounted to the test frame.
Insert a screw of sufficient length and appropriate thread size through the crosshead, through the PTAF,
and into the force sensor, as shown in the following example:
3.10.2 Models F755 / F755S / F1505 / F1505S
Using the optional Model PTAF adapter and AC1083 adapter, a third-party force sensor cell may be
mounted to the test frame. Insert a screw of sufficient length and appropriate thread size through the
crosshead, through the AC1083 adapter, through the PTAF, and into the force sensor, as shown in the
following example:

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3.11 Installing the EasyMESUR Control Panel
The mounting arm is pre-installed into the front right slot in the test frame column via two screws, as
shown below:
Loosen the knob sufficiently to slide the ball, mounted to the rear of the control panel, into the arm. Adjust
the viewing angle as desired, then tighten the knob.
Do not attempt to adjust the viewing angle before loosening the knob.
Connect the coiled cable to the Control Panel connector in the rear of the test frame, as shown below:

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The control panel will boot up automatically when the test frame is powered on. Power is indicated when
the Mark-10 logo at the top of the column is illuminated.
While booting up, the LED in the upper right corner of the EasyMESUR control panel will flash until the
welcome screen appears.

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4EASYMESUR BASICS
4.1 Evaluation Mode
EasyMESUR control panels have a number of standard and optional functions. All systems are shipped in
Evaluation Mode, a 160-hour period in which all available functions are temporarily enabled. At boot-up, a
counter displays the number of hours remaining.
To view installed and uninstalled functions, activate uninstalled functions, and pause Evaluation Mode,
refer to the Optional Functions for instructions.
4.2 Home Screen
After bootup is complete, the Home screen appears, as follows:

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EasyMESUR launches into the Home Screen, with the following selections:
Open Test
Recall a previously saved test.
Manual Control
Manually control the up and down motion of the test frame, and see live load, peak load,
and live distance.
New Test
Create a new test.
Recall Test Data
Recall data from previously saved test runs.
Settings
Includes preferences, calibration, overload log, and other functions.
PC Control (optional function)
Run the test frame and collect data via a third-party software application.
Bottom Footer
Along the bottom edge of all EasyMESUR screens, the following information is always displayed, from left
to right:
- Force sensor capacity or “Test Frame Not Connected” message
- Calibration status of the force sensor
- Evaluation Mode remaining hours
- External device connected
One of the following icons appear in the lower right corner:
PC connected
USB flash drive installed

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5SETTINGS
5.1 Information
Contains serial numbers, software and firmware versions, and other information about the equipment.
The screen appears as follows: