Markem Imaje 9232 User manual

www.markem-imaje.com
Markem-Imaje S.A.S.
9, rue Gaspard Monge - B.P. 110
26501 Bourg-lès-Valence
Cedex France
Tél. : [phone]
Fax : [phone]
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9232
9232 IP65
User manual
A40051-B

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Contents
SafetyInstructions 9
Introduction 9
Contact 9
Description 11
Overview 12
Frontview 13
Backview 13
Interface 15
Previewofthemainscreen 16
Interfaceusageprinciples 17
Menustructure 17
Organizationofthemenutreestructure 17
Selecting,editingandmanagingjobs 18
Parametersettingsandmaintenance( 19
Navigation 20
Communication 21
Dialogboxes 21
Printerstatus 21
Informationbar 22
Viewingajob 23
Use 25
Startinguptheprinter 26
Shuttingdowntheprinter 28
Sendingajobforprinting 30
Managingconsumables 32
Replacingaconsumablecartridge 34
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Editing 37
Managingusageproles 38
Activatingaprole 38
PasswordChanged 39
Simplemodication 40
Principle(changingatexteld) 40
SimplemodicationofadeferredDateeld 42
SimplemodicationofaCountereld 43
AdvancedCreation/Modication 44
Cursormode:movingthecursor,deningastyleandaddingaeld 44
Movingthecursor 45
Addingaeld 46
Deningaeld’sfontstylebeforeitscreation 47
Fieldmode:move,modify,deleteaeldandmodifyastyle 48
Movingaeld 49
Modifyingaeld’scontent 49
Modifyaeld’sfontstyle 50
Deleteaeld 51
Locking/Unlockingaeld 51
Modifyingajob(Advancedmodication) 52
Creatingajob 53
Modifyingthemainsettingsforthejob 54
Modifyingjobsettings 56
Adding/ModifyingaTexteld 59
Adding/ModifyingaDateeld 60
Modifythedateformat 61
ModifyingDateeldsettings 63
Modifyingtheprinter’sDatevariablesettings 64
Add/ModifyaTimeeld 65
Add/ModifyaCountereld 66
Modifyingthecounter’scharacteristics 66
ModifyingtheCountereldsettings 68
Adding/ModifyinganExternalvariableeld 71
Adding/ModifyingaSymboleld 73
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Adding/ModifyingaTimestampeld 74
Timestamptablesettings 75
Adding/ModifyingaBarcodeeld 77
ModifyingthesettingsofaBarcodeeld 79
Barcodecharacteristics 80
Adding/ModifyingaShiftcodeeld 82
ModifyingtheShiftcodeeldsettings 83
Savingajob 85
Deletingajob(orseveraljobs) 86
Deletingajobfromtheselectionlist 86
DeletingoneormoreJobsfromthejobmanagementscreen 87
Creating/Modifyingtheprintinglist 89
EnteringChinesecharacters 90
Information/History 91
Information 92
Printerstatusinformation 92
Printercongurationinformation 92
Operatinghistoryinformation 93
History 94
Printinghistory 94
Maintenancehistory 95
Availabilityandadditiveconsumptionhistory 96
Warningandfaulthistory 97
Transferringhistorydata 97
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Contents
Troubleshooting 99
Warningsandfaults 100
Controllingwarningsandfaults 101
Faultresolutionwizard 102
Step-by-stepresolution 102
Straightforwardsolution 102
Fulllistofwarningsandfaults 103
Diagnosticwizard 105
Preliminarychecks 105
Externalappearance 105
Checkoperatingsettings 105
Troubleshootingchart 106
Maintenance 111
Operationsontheprinthead 112
General 112
Removetheheadcover 112
Description 112
Shuttingdownthejet 113
Jettroubleshooting 114
Startingupthejet 116
Cleaningthehead 117
Adjustingthejetbreak-offpoint 119
Performingaprintingtest 120
Inhibitingcertainfaults 121
Operationsontheinkcircuit 122
General 122
Descriptionofmaintenancekits 122
Accessingtheinkcircuit 123
Descriptionoftheinkcircuit 124
Replacingtheairlter(IP55modelonly) 125
Drainandushtheinkcircuit 127
Removingthedraining/ushingkit 131
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Replacingtheinklter 134
Replacingthepressurepump 136
Testingtheinkcircuit 138
Operationsontheelectricalcompartment 140
Accessingtheelectricalcompartment 140
Description 140
Recordingmaintenanceoperations 141
Preventivemaintenance 141
Replacingspareparts 143
Predenedparts 143
Otherparts 144
Addinganotherpart 144
Conguration/Transfer 147
Settingthedateandtime 148
Settingthedate 148
Settingthetime 148
Calibratingthetouchscreen 149
Choosingtheinterfacelanguage 149
Start-upandshutdownoptions 150
Conguringinputsandoutputs 151
Conguringthewarningoutput 151
Conguringthefaultoutput 151
Conguringnetworkconnections 152
Conguringtheseriallink 152
ConguringtheEthernetconnection 153
DHCPmode 153
FixedIPaddressmode 153
Deningprintingsettings 154
Transferringdata 156
Generaltransferprinciple 157
Creatinganewdestinationfolder 159
Enabling/disablingoverwritingofdata 160
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Externalconnections 161
General 162
Connection 162
Markingofindustrialinterface
 boardterminals(optional) 163
OperatingCharacteristics 167
Printingandcounterconnections 167
Inputs 167
Outputs 167
Warningandfaultoutputs 167
Relays 167
Optocouplers 167
Print 168
Objectdetectioncellinputs(TRIGG/CELL2) 168
Objectdetectorinhibitioninput(INHIBITTRIG) 168
Tachometricgeneratorinput(ENCODER) 168
Reversejobdirectioninput(INVERSEMESS) 168
Jobsynchronisationoutput(PRINTG) 168
Counter 169
Counterresetinput
(COUNTRRESETx/COUNTRRESETy) 169
Counterincrementation/decrementationinput
(COUNTRINCRMx/COUNTRINCRMy) 169
Counterendvalueoutput(COUNTREND) 169
Jobselectionbyparallelinterface 169
Directselectionbyjobnumber(independentmode) 169
Selectionviathejobincrementinterface 169
Directselectionbyjobnumber(MODE=0) 169
Selectionbyjobnumberincrementation(MODE=1) 170
Warningsandfaults 170
Warningoutput 170
FAULToutput 170
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Contents
Otherfunctions 171
PrinterOn/Offinput(ON/OFF) 171
Outputreadytoprint(PRINTERREADY) 171
Serial/Ethernetlinks 171
M12connectorpinouts 172
Photocellinput(blackconnector) 172
Encoderinput(blueconnector) 172
Warning/faultoutput(yellowconnector) 172
TechnicalSpecications 173
Physicaldescription 174
Performancespecications 174
Connectivity 174
Differentfunctions 175
Powersources 175
Inks 175
Operatinglimits 175
Installationconditions 175
Standardscompliance 176
Standardaccessories 176
Specicfeatures 177
Industrialinterfaceboard(optional) 178
TRIGGsignal 179
Recycling 181
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Contents
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9 A40051-B
SafetyInstructions
WARNING: before using the printer, please
carefully read the information concerning safety
and installation in the instructions and the Safety
Data Sheet (SDS) for the consumables used.
Introduction
ThankyouforchoosingaMarkem-Imajeproducttofulllyourmarkingandcoding
needs.
Becauseofitsarchitecture,thisprintercanbeusedinmanycongurations.Itsopti-
mizeddesignadaptstotheuser,offeringuser-friendlyprintingandeasymaintenance.
Contact
Toexamineyourrequirements,pleasecontactyournearestMarkem-Imajerepresenta-
tive.
Markem-ImajeSAS
9,rueGaspardMonge
BP110
26501Bourg-lès-ValenceCedex
FRANCE
Tel.:(33)0475755500
Fax:(33)0475829810
http://www.markem-imaje.com
Read Instruction manual + DVD-Rom

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10 A40051-B

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Description

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Description
Operatorinterface
Power-OnLED
Console
Hydraulics
compartment
Printmodule
Conduit
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Overview
Thisprinterwasspeciallydesignedtobeuser-friendlyandonlyprovidestheuserwith
accesstothosepartsthatheneedstouseonadailybasis.Itisbuiltontwolevels:
-thecomponentsusedbytheoperatorduringeverydayuseareeasilyaccessibleby
simpleaction;
-thepartsusedfortheprinter’sindependentoperationareprotected,andaccessto
themislimitedtomaintenanceoperations.

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Description
Pressurepump
USB-Port
SDcardreader
Cableglands:
Otherconnections
(Serial/ParallelLink)
Accessto
theelectrical
compartment
Inkcartridge Make-up
cartridge
Plantair
connector
Connectioninterface
-detectioncell(black)
-encoder(blue)
-warning(yellow)
Ethernetcable
gland
Conduitoutlet
Manufacturer’s
plate
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Frontview
Backview

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14 A40051-B

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15 A40051-B
Interface

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Interface
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Previewofthemainscreen
Themainscreenisusedfor:
-checkingprinting
-checkingtheprinter’sstatus
-viewingproductioninformation
-viewingthecurrentprintjob
-accessingthevariousmenus
Coloredbackground
Printingstatus
Nameofthe
jobbeing
printed
Coloredbar
Printerinformation
Productioninfor-
mation
Iconbar Start/Stopprinter
Previewofthe
jobbeingprinted
Timeremaining
indicator
Start/Pause
printing
Theprinteristtedwithafullytactileandinteractiveinterfacewhichadaptstoeachoftheoperator’s
actions.

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Interface
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Interfaceusageprinciples
Menu structure
Organizationofthemenutreestructure
Theprinter’sthreemainfunctionsareaccessedfromthemainscreen:
-Useandprinting(1)
-Selecting,editingandmanagingjobs(2)
-parametersettingsandmaintenance(3).
Use and printing
parameter settings and maintenance (
Modication of the job in production
Selecting, editing and managing jobs
1
23

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Interface
Advanced
modication
Modify
Modify
Jobs
settings
Delete
Font/Size
Text
Date
Hour
Counter
Barcode
Shiftcode
Customdate/
time
Symbol
External
Modify
New
Managejob
Delete
Deletejobs
Library
Job
(Message)
Tools
Simplemodication
Font/Size
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Selecting,editingandmanagingjobs

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Interface
Barcode
Job
(Message)
Language
Print
Hour
Ethernet
Touchscreen
calibration
Date
Input/
Output
Maintenance
Date
Counter
Job
(Message)
Maintenance
record
Custom
date/time
On/Off
Availability/
Consumption
Warnings/
Faults
Proles
Language
Printer
Running
status
Complete
conguration
Inkcircuit
Shiftcode
Algorithm
Fault
override
Font/Logo
Draining/
Flushing
Jetstartup
Adjustbreak-
offpoint
Additive
introduction
Check
Stability
Refreshing
Unblock
Nozzle
ABC
Printer
Job/
Variables
Variables
Maintenance
Transfer
Tools
Information
Settings
Maintenance
Head
Operations
History
Print
Date/Time
Date
Serial
link
Display
Set-up
Network
connectivity
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Parametersettingsandmaintenance(