MASSIVit 1800 Series Operating instructions

MASSIVit Service Group SP-07-001 Rev 12
G
This document contains proprietary and confidential material of MASSIVit Ltd. Any unauthorized reproduction,
use, or disclosure of this material, or any part thereof, is strictly prohibited. This document is solely for the
use of MASSIVit employees and authorized MASSIVit customers.
MASSIVit 3D Printers
1800 Series Site Preparation Guide

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The material furnished in this document is believed to be accurate and reliable. However, no
responsibility is assumed by MASSIVit 3D for the use of this document or any material included
herein.
MASSIVit 3D reserves the right to make changes to this document or any material included
herein at any time and without notice.
© Copyright MASSIVit 3D 2017 – Confidential
Contact MASSIVit 3D at:
MASSIVit 3D Headquarters
11 Pesah Lev st.
Lod 712936 Israel
Phone: [phone]
Fax: [phone]
Email: [email protected]
European Office
11 Pesah Lev st.
Lod 712936 Israel
Phone: [phone]
Fax: [phone]
Email: [email protected]
North-American Office
11 Pesah Lev st.
Lod 712936 Israel
Phone: [phone]
Fax: [phone]
Email: [email protected]
Chinese Office
11 Pesah Lev st.
Lod 712936 Israel
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Website: http://massivit3d.com
Customer Support: [e-mail]

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Table of Contents
Introduction...............................................................................................................................................4
About the MASSIVit 3D Printers site preparation..............................................................................4
Safety..........................................................................................................................................................5
General Precautions and Cautions...................................................................................................5
Fire Prevention........................................................................................................................................5
Waste Disposal ......................................................................................................................................5
Materials Handling.................................................................................................................................6
Personnel Safety Considerations........................................................................................................6
Accountability ..........................................................................................................................................7
Shipping and Handling.........................................................................................................................7
Site and Facilities Requirements .........................................................................................................7
Lifting and Delivery................................................................................................................................7
Unpacking and Installation..................................................................................................................7
System Overview......................................................................................................................................8
Printer Dimensions and Weight ..........................................................................................................8
Machine Height Configurations.......................................................................................................9
System External Components ...........................................................................................................10
Site Requirements..................................................................................................................................11
Unloading Space.................................................................................................................................11
Doors and Hallways Clearances ......................................................................................................11
Conveying equipment.......................................................................................................................11
Workspace Clearances .....................................................................................................................12
Floor Surface and Strength................................................................................................................13
Temperature and Humidity................................................................................................................14
Ventilation and Fume Extraction......................................................................................................14
Facility Requirements ............................................................................................................................15
Electrical Infrastructure ......................................................................................................................15
Pneumatic Requirements...................................................................................................................18
Lighting ...................................................................................................................................................19
Communication ...................................................................................................................................19
Graphic PC requirements..................................................................................................................19
Gel storage...........................................................................................................................................20
Fire Extinguisher....................................................................................................................................20
Eyewash Station...................................................................................................................................20
Appendix A: Site Preparation Check List..........................................................................................21

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Table of Figures
Figure 1: Printer Dimensions drawing......................................................................................................... 8
Figure 2-Layout drawing .............................................................................................................................. 9
Figure 3- Machine layout........................................................................................................................... 10
Figure 4: Interface Box................................................................................................................................ 10
Figure 5: Workspace Clearances............................................................................................................. 12
Figure 6-Leveling and Supporting Pads - Specifications...................................................................... 13
Figure 7-European connection diagram................................................................................................ 16
Figure 8-North America connection diagram....................................................................................... 17
Table List
Table 1-Dimensions and Weight................................................................................................................. 9
Table 2-Electrical Requirements............................................................................................................... 15
Table 3-Power Consumption..................................................................................................................... 15
Table 4-Transformer specifications........................................................................................................... 16

Introduction
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Introduction
About the MASSIVit 3D Printers site preparation
This document is intended to guide and assist you in preparing your site for the MASSIVit
3D 1800 Series printers and includes prerequisites regarding the various elements
needed on site prior to installation.
The tables and figures herein provide the different dimensions and weights of the
assembled systems as well as various helpful information intended to assist you in
planning the placement site.
Read and thoroughly understand the information in this manual safety instructions. If
any part of this manual is not clear, contact MASSIVit 3D Customer Support for
clarifications.
MASSIVIT representatives supervise the unloading, unpacking, transfer and placement
of the printer at its destination and final installation process.

Safety
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Safety
General Precautions and Cautions
This product is designed and manufactured to ensure maximum safety of operation. It
should be operated and maintained in strict compliance with the safety precautions,
warnings, and operating instructions contained in official MASSIVit 3D publications.
Do not modify the printer in whole or in part in any way without prior written
approval by MASSIVit 3D.
Do not connect any third-party equipment to the printer without written approval
from MASSIVit 3D.
Make sure that only properly trained and fully qualified personnel are authorized
to operate this equipment.
Unauthorized personnel should not be allowed access and provide with any form
of service to the printer.
In the event of system malfunction or of improper response to safety controls,
suspend all operation of the equipment, and notify MASSIVit 3D’s Customer
Support Department immediately.
Fire Prevention
Do not use water to put out a fire. Use water spray only to cool containers. Do not
pour water on leaked materials.
Additional Fire Prevention equipment should be installed according to local laws
and regulations.
Waste Disposal
Liquid and solid waste should be disposed of per local laws and regulations, including:
Printing material containers
Wipes and gloves used for cleaning the printer

Safety
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Materials Handling
DIMENGEL100 BASE containers should be kepttightly closed in a dryand well-ventilated
place, keep away from heat and out of direct sunlight.
Maximum storage temperature: 30°C (86°F)
Containers can be stacked up to a maximum of 3 containers on top of one
another.
Personnel Safety Considerations
Facility personnel (especially operators) should be familiar with the emergency power
shutdown procedure and with howto notifythe local fire department. Being sufficiently
prepared for an emergency can help prevent injury and save expensive equipment.
Electrical Shock Hazard
The customer responsibility is to ensure that electrical works comply with the local
electrical code and the relevant laws and regulations. The customer should provide
qualified and registered electricians to perform operations as required by these laws
and regulations.
Massivit Dealers and service personnel are not authorized to perform maintenance
processes for the site electrical infrastructure and printer’s connections to this structure.
Safe isolation of the printer from power prior to service operations shall be done
according to the local regulation, and is under the customer responsibility.
Hand Protection
Always use powder free protective gloves when handling the Gel system, cleaning
fluids or waste liquids. The Gel contains irritant materials. Prolonged or repeated
contact with hands may result in symptoms such as redness and irritation. These
symptoms may not appear immediately.
Eye Protection
Always use protective goggles when handling the Gel. The Gel contains irritant
materials. Contact with eyes may result in symptoms such as redness and irritation.
These symptoms may not appear immediately.

Accountability
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Accountability
Shipping and Handling
MASSIVit 3D will deliver the machine packed and ready for shipment (sea or air) at the
MASSIVit 3D site. Shipping from the MASSIVit Production site to the customer dock is the
customer’s responsibility including insurance and taxes.
The Massivit system includes Uptime Kit supplied inside Printer crate.
Site and Facilities Requirements
The customer is responsible for preparing the installation site according to the
instructions and guidelines provided in this document. MASSIVit 3D will advise the
customer on-site preparation upon request.
Lifting and Delivery
A professional mover that can provide the proper lifting and moving apparatus should
lift and convey the printer from the truck to the installation site.
Unpacking and Installation
Unpacking and Installation of the printer must be performed by MASSIVIT authorized
customer service engineers only.

System Overview
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System Overview
Printer Dimensions and Weight
The MASSIVit 1800 Printer Length and Weight are specified in the attached layout
drawing.
Figure 1: Printer Dimensions drawing
2600 mm
3000 mm
1640 mm
2200 mm

System Overview
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Machine Height Configurations
Crating & transportation
Printing
The MASSIVit 1800 Printer Length and Weight are specified in the attached table and
the layout drawing.
Table 1-Dimensions and Weight
Figure 2- Printing/Shipping Layout drawing
Mode Dimensions L.W.H Weight
Printing 3 x 2.2 x 2.6 [m]
119 x 87 x 103 [inch]
2500[kg]
5511 [lb]
Shipping
3 x 2.2 x 2.4 [m]
119 x 87 x 95 [inch]
2500[kg]
5511 [lb]
Packed 3.4 x 2.3 x 2.55 [m]
134 x 91 x 101 [inch]
3000 [kg]
6613 [lb]
Shipping Height
Printing Height

System Overview
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System External Components
The Massivit1800 system external components are:
Figure 3- Machine layout
External Connections
The Printer is equipped with the following external connection interfaces:
Figure 4: Interface Box

Site Requirements
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Site Requirements
This chapter describes the site preparation required for the MASSIVit 1800 printer
operation.
Unloading Space
A suitable unloading area must be prepared. This area should be easily accessible to
the delivery truck and be of sufficient space to unload the crates in which the printer is
shipped. When planning this area, take into consideration:
Height and width of the entrance to the unloading area
Presence of any ramps or slopes
Height and size of unloading dock (if applicable)
Doors and Hallways Clearances
An unobstructed pathway will be required when moving the crated equipment from
the unloading area to the installation site. Doorways, corridors etc. must be of
sufficient height and width to allow for easy maneuverability.
It is highly recommended that the shipping crate be unpacked as close as possible to
the printer's final location.
Conveying equipment
Unloading and moving the Massivit 1800 printer and components is the responsibility
of the customer only.
Forklift Specifications
The following forklift must be used for unpacking and installing the printer:
Lift capacity: of 5000 [kg] (11023 lb) using 2.2 m extension forks
2 x 2.2m extension forks

Site Requirements
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Workspace Clearances
Below is the recommended minimum room size for the printer:
Take into consideration the following minimum clearance requirements to
accommodate for opening the front and rear doors, service cabinets and to provide
sufficient access to the printer.
Minimum room 620X670 cm/19.5X21.5 ft (w) (42 sqm/85 sqf)
Printer floor area = 6.2 sqm (20 sqf)
Final size of the room should be according to the machine drawings
Figure 5: Workspace Clearances
24
300 [cm]
220 [cm]
150 [cm]
180 [cm]
Models In/Out
240 [cm]
620 [cm]
670 [cm]

Site Requirements
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Floor Surface and Strength
Note: The customer is strictly responsible for surface and load-bearing compliance.
It is important to ensure that the floor surface is solid, smooth, leveled, and free
from any holes or indentations.
Floor covering material should be durable and easy to clean.
The floor of the print production area, as well as that on machine's way from the
unpacking area, must be strong enough to support the entire weight of the
printer, including all accompanying equipment.
Floor load-bearing capabilities for the building in which the Massivit 1800 printer is
to be installed require consulting a construction engineer.
The following information is provided to assist the engineer:
The floor must be strong enough to support the machine, while standing on its 4
supporting pads.
Figure 6-Leveling and Supporting Pads - Specifications
If the floor surface in the print production area is to be tiled, the tiles should be
firmly cemented into position with tile cement applied to the full area of each tile
base (and not just in the center).
Notice: Floor must be level with in a range of ±1.5º, unleveled floor can cause
problems in the printer calibration process.

Site Requirements
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Temperature and Humidity
Temperature and humidity, both in the print production and in the storage areas can
affect the print output results. If not maintained within the recommended values, as
shown below, they may have an adverse effect on the print quality and/or damage
sensitive electronic devices in the system.
Print Production Area
Room temperature: 18°C - 30°C (68°F - 86°F)
Suggested Relative humidity: 30% – 70%
Storage Area
Max Room temperature: 30°C (50F)
Ventilation and Fume Extraction
Important! Material fumes emitted during printing and not properly removed from the
printer can cause a significant reduction in print quality and model collapsing
To ensure proper operation of the printer and prevent the accumulation of hazardous
vapors, sufficient ventilation must be provided by the customer to exchange the air in
the area surrounding the MASSIVIT 1800 printer. The MASSIVIT 1800 printer is equipped
with a built-in fume extraction system but nevertheless the customer must ensure that
the site and the area surrounding the MASSIVIT 1800 printer complies with all applicable
local legislation and guidance relating to ventilation and
Direct printer ventilation
Capacity: 18 CFM (30 3/ℎ)
Air hose Connection size: 254 mm / 10” diameter

Facility Requirements
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Facility Requirements
This chapter describes the facility required for the MASSIVit 1800 printer operation.
Electrical Infrastructure
This section provides the electrical specifications of the Massivit 1800 printer. Every
system may be adapted to the mains power voltage of the country of installation.
Tables below shows the electrical requirements and power consumption of the
Massivit 1800 system.
The figure shows the recommended power connection of the Massivit 1800
system.
A dedicated power outlet should be provided for the UPS Backup unit located in
the main cabinet
Important! It is the responsibility of the customer to contact a local authorized
electrician to prepare the site with the proper wiring, circuit breakers, fuses
(and power transformer if necessary), and then to connect the Massivit 1800
system to the mains power outlet.
Table 2-Electrical Requirements
Table 3-Power Consumption
Unit Connection type Voltage input CB Rating Power Line Ø
Printing
unit
5-wire connection,
3 + N + G
380 - 400 V (±10%) between phases,
50/60 (±3 Hz)
3 x 25 A
Per local code
Unit Nominal
Printing unit 20 A, 13 kW 15KVA

Facility Requirements
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Transformer specifications
In countries where voltage is lower, a suitable step-up transformer must be used.
In countries where voltage is higher, a suitable step-down transformer must be
used
Only for 208/480 v (North America & Japan) Suggestible transformer:
Dongan : www.dongan.com, [e-mail]
Catalog number 63-30-6056SH
Transformer information & specifications
Table 4-Transformer specifications
European connection diagram (For all country with 3ph 380/400 VAC)
Figure 7-European connection diagram
R
S
T
N
R1
R2
S1
S2
T1
T2
N
N
G
Air connection Eur opean t ype
Unit Connection TAPS Main Power C.B (max)
Primary Δ 3x 208/240/480 +G Depend on input voltage,30KVA
Secondary Y 3x400+N+G 25 A

Facility Requirements
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North America connection diagram (For all country with 3ph 208/220 VAC)
Figure 8-North America connection diagram
Uninterruptible Power Supply (UPS) Requirements
The customer is responsible for providing a UPS system to support the PC, monitor and
controllers, with the following specifications:
For Old computer
• Voltage output: 230 VAC
•24VDC_Power-Supply - 240W
• Monitor - 30W
• PC – 24VDC-60W
For New computer
• Voltage output: 230 VAC
• 24VDC_Power-Supply - 240W
• Monitor - 30W
• PC – 230VAC-60W
R
S
T
R1
R2
S1
S2
T1
T2
N
G
Air conn ection Eur opean t ype
R1 S1T1 G
Dongan three phase
Transformer
Cat NO: 63-45-815SH
Primary 208VAC
Secondary 380Y/220Δ

Facility Requirements
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AC Cable
The Customer is responsible for providing a power cable with connector to fit gland
type of PG29 or M32 to connect the printer to wall mounted power distribution unit PDU
(Supplied with the printer).
Grounding
The MASSIVIT 1800 printer must be connected to a special ground line in order to protect
the operator and the printer and minimize electrostatic affects.
The following grounding requirements must be fulfilled:
Ground impedance must be less than 0.1 ohms.
Pneumatic Requirements
The supply of compressed air to the Massivit 1800 printer may be by way of a central air
supply system, or with the use of a dedicated air compressor. In either situation, a wall-
mounted air outlet will be required. This should have a quick-coupler fitting and be
located near the MASSIVIT 1800 printer.
Figure 9-MASSIVit 1800 Air line
Air Compressor
Operating Pressure: 6 - 8 bars (88.2 - 117.6 psi) at Minimum of 1.2 liter/min (43 CFM).
Air Dryer
We suggest to customers who have moisture in airline consider installing an air dryer, Air
dryer requirements:
Operating Pressure: 6 - 8 bars (88.2 - 117.6 psi) at Minimum of 1.2 liter/min (43 CFM) Dew
point: 2°C (35.6°F).
Air pressure line Ø1/2”
Water Trap
Oil Separator
Air Dryer
Air compressor
6-8 Bar, 43 CFM