MasterChef 280s User manual

280S Barbeque
Assembly Manual
85-3002-6 (G20716) Propane
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
If pre-assembled, leave this manual with unit for
consumer’s future reference.
For product inquiries, parts, warranty and
troubleshooting support, please call 1-877-707-5463.
Revision #: 07012009 SA

1
DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Do not store or use gasoline or other
ammable vapours and liquids in the
vicinity of this or any other appliance.
3. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
4. Requires two people to complete the
assembly process.
5. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com.
CAUTION
Read and follow all safety statements,
assembly instructions, and use and care
directions before attempting to assemble
and cook.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-877-707-5463
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
Notes: Do not fully tighten all the nuts during
this initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4”-20UNC X35 Screw 20120-13035-036 30
2 1/4”-20UNC X13 Screw 20120-13013-036 12
3 1/4”-20UNC Nut 31220-13000-036 44
4 Bolt (for wheel) C423-0045-9084 2
5 Washer (for wheel) G301-0028-9084 2
6 NO.10-24UNCx10 Screw 20124-10010-036 11
7 NO.10-20UNC Nut 31224-10000-036 7
8 Fibre Washer A G431-0018-9000 18
9 Fibre Washer B G437-0050-9000 6
10 1/4”-20UNC Wing Nut 33300-13000-032 2
11 Bolt (lid) G306-0004-9188 2
12 Hitch Pin G306-0005-9088 2
13 ST4.2X8 Tapping Screw 24200-42008-136 3
14 Fibre Washer C G437-0049-9000 4
15 No.8 Wing Nut 33300-08000-032 1
16 Venturi Clip, Side Burner G405-0019-9200 1
17 NO.8-32UNCx10 Screw 20132-08010-036 2
¼” - 20UNC x13 Screw
X 12
¼”-20UNC X35 Screw
X 30
Bolt (for wheel)
X 2
Washer (for whell)
X 2
NO.10-24UNCx10 Screw
X 11
NO.8-32UNC x10 Screw
X 2
Fiber Washer A
X 18
Fiber Washer B
X 6
NO.10-20UNC Nut
X 7
1 2 3
4 5 6
78 9
10 11 12
13
16
14
17
15
Hitch Pin
X 2
Bolt (lid)
X 2
¼”-20UNC Wing Nut
X 2
¼” - 20UNC Nut
X 44
Venturi Clip, Side Burner
X 1
ST4.2X8 Tapping Screw
X 3
Fibre Washer C
X 4
No.8 Wing Nut
X 1

2 3
PARTS LIST PROPANE FOR 8530026 G20716 EXPLODED DIAGRAM PROPANE FOR 8530026 G20716
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G208-0001-01
AB 1 Top lid handle G305-0090-01
AC 2 Upper hinge G206-0002-A1
BA 1 Burner box assembly G205-0010-02
BB 2 Lower hinge G206-0010-A1
BC 1 Cooking grate G206-0006-01
BD 1 Flame tamer G210-0003-01
BE 1 Burner G207-2400-01
BF1 1 Collector Box G206-0014-02
BF2 1 Electrode G208-0045-01
BH 1 Heat shield G207-0032-01
CA 1 Control panel G207-0029-01
CB 3 Control knob G401-0023-01
CC 1 Ignitor G206-0301-01
CD 1 Valve assembly G208-3801-01
CE 1 Regulator G602-0050-01
CF 1 Warming rack G205-0040-01
DA 4 Cart legs G207-0023-01
DB 2 Support brace G207-0024-01
DC 2 Burner box support G206-0017-02
DD 1 Grease cup hook G305-0043-01
DE 1 Grease cup G430-0033-02
DF 1 Gas tank support G207-0027-01
DG 1 Tank exclusion G207-0026-01
DH 2 Bottom brace G207-0025-01
DI 2 Wheel G206-0025-01
DJ 2 End cap G206-0022-01
DK 1 Condiment basket G206-0047-01
DL 1 Front panel G207-0800-01
EA 1 Side shelf, right G206-0065-01
EB 1 Sideburner table (left) G207-0900-01
EC 1 Sideburner drip pan G304-0016-02
ED 1 Side burner G207-1000-01
EE 1 Metal hose G208-0023-01
EF 1 Side burner valve G207-0031-01
EG 1 Electrode set, sideburner G305-0084-01
EH 1 Sideburner grate G303-0022-01
F1 1 Manual G207-M016-01
F2 1 Hardware pack G207-B016-01
F3 1 Safe Use and Care Manual G207-M015-02

4 5
TWO PEOPLE REQUIRED FOR ALL
ASSEMBLY STEPS.
a. Front Cart Assembly: assemble the front panel
(DL) to two cart legs (DA) as shown.
a. Assemble the end caps (DJ), to the bottom of
the right side cart legs (DA).
b. Assemble the right bottom brace (DH) to the
front and back cart legs (DA), as shown.
Tip: Bottom brace (DH) grooves should be fac-
ing upward. Tighten all hardware securely.
c. Assemble the wheels (DI) to the left cart legs
(DA) and bottom brace (DH), as shown.
12
2
3
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
876
YOU WILL NEED:
YOU WILL NEED:
YOU WILL NEED:
1
1
3
3
X 4
X 8
X 4
X 8
4
X 2
b. Back Cart Assembly: assemble two support
braces (DB) to the remaining two cart legs
(DA), as shown.
YOU WILL NEED:
1 3
X 2 X 2
3
X 2
5
X 2
DL
DA
DA
DB
DB
DA
DA
DA
DA
DJ
DJ
DH
DA
DA
VIEW FROM THE BACK OF THE CART ASSEMBLY
DI
DI
DA
DA
DH
DA
DA
CA
DC
DA
DC
DA
CA
a.
a.
b.
b.
DC
a. Assemble the rear left burner box support
bracket (DC) and rear right burner box support
bracket rst (DC)
Tip: One person should align the burner box
support brace and control panel, while the sec-
ond person assembles the hardware
b. Assemble the control panel (CA) together with
the front left and right burner box support
(DC)
Only tighten all hardware once correct
YOU WILL NEED:
1 3
X 8 X 8

6 7
4a. Position the valve assembly (CD) through the
back of the control panel (CA), and assemble.
b. Position the control knobs (CB) onto valve
assembly stems (CD).
c. Assemble the igniter (CC) through the front of
the control panel (CA), as shown.
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
5a. Hook the curved end of the tank exclusion
(DG) into the clip located on the back of the
front panel (DL).
b. Assemble the other end of the tank exclusion
(DG) to the bottom of the back support brace
(DB), as shown.
c. Attach the gas tank support (DF) to the left
side cart legs (DA).
YOU WILL NEED:
6
X 2
YOU WILL NEED:
6 7
X 1 X 1
CA
CD
CB
CC
DL
DG
DB
DG
DA
DF
DA
DF
CD

8 9
ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
66
SIDE SHELF ASSEMBLY
a. Assemble the right side shelf (EA) to the right
cart legs (DA), as shown.
b. Assemble the left side burner table (EB) to the
left cart legs (DA) by sliding the side burner
table on to the cart legs as shown.
e. Position the side burner (ED) through the
opening in the side burner drip pan (EC). Make
sure the side burner (ED) engages the side
burner valve (EF), and assemble.
f. Connect the side burner (ED) to the side
burner valve (EF), using the venturi clip (#16),
as shown.
g. Attach the end of the side burner electrode
wire (EG) to the ignitor (CC) as shown in gure
B. Ensure that the wire is pushed in rmly.
h. Place the side burner cooking grate (EH) into
position on the side burner shelf (EB).
i. Position the side burner control knob (CB) over
the side burner valve stem (EF).
YOU WILL NEED:
1 3
X 4 X 4
YOU WILL NEED:
1 3
X 4 X 4
YOU WILL NEED:
YOU WILL NEED:
14 15
16
X 1 X 1
X 1
d. Assemble the side burner drip pan (EC) to the
side burner table (EB), as shown.
YOU WILL NEED:
13 14
X 3 X 3
c. Assemble the side burner valve assembly (EF)
to the side burner control panel (EB).
YOU WILL NEED:
17
X 2
EA
DA
DA
EB
DA
DA
EB
EB
EF
EC
EB
ED
EC
EF
CC
EH
EB
CB
EF
View from the back of cart assembly
B
EG
CC

10 11
ASSEMBLY INSTRUCTIONSASSEMBLY INSTRUCTIONS
8
9
Assemble the burner (BE) into the burner box as-
sembly (BA), with the burner venturi tubes facing
forward.
Position the burner box assembly (BA) onto the
burner box supports (DC).
Before assembling make sure the burner (BE)
engages the valve assembly (CD).
YOU WILL NEED:
6 9
X 2 X 2
YOU WILL NEED:
2
X 4
7BURNER BOX ASSEMBLY
a. Assemble the lower hinge (BB) x 2 on the back
of the burner box assembly (BA), as shown.
b. Assemble hardware into burner box assembly
(BA), as shown. Note: This hardware will
be used in a later step to support the ame
tamer (BD).
YOU WILL NEED:
YOU WILL NEED:
2
6
X 4
X 4
3
X 4
3
X 4
9
X 4
7
X 4
8
X 4
8
X 4
BA
BB
BB
BA
BE
BA
BA
BA
DC DC

12 13
ASSEMBLY INSTRUCTIONS
12
13
14
Assemble the upper hinge (AC x2) to the top lid
assembly (AA).
Assemble the top lid handle (AB) to the top lid
assembly (AA).
To assemble the top lid assembly (AA) to the
burner box assembly (BA), position the upper
hinges (AC) in between the lower hinges (BB),
position hardware and lock into place using the
hitch pins.
YOU WILL NEED:
2
X 4
YOU WILL NEED:
YOU WILL NEED:
8
11
10
12
X 6
X 2
X 2
X 2
ASSEMBLY INSTRUCTIONS
10
11
Assemble the heat shield (BH) to the inside of the
left burner box support (DC), as shown.
Attach the electrode wire (BF2) to the igniter
(CC).
YOU WILL NEED:
6 7
X 2 X 2
3
X 4
8
X 4
DC
BH
BH
DC
CC
CC
AA
AC
AC
AA
AC
AC
BB
BB
AA
10
8
8
8AB
AC
BB
BA
CAUTION: SHARP EDGES,
WEAR SAFETY GLOVES DURING
ASSEMBLY

14 15
ASSEMBLY INSTRUCTIONS
17
18
To assemble the warming racks (CF) insert the
stationary wire into the holes on the sides of the
lid. Insert warming rack pivot legs into the holes
on the inside of the burner box assembly, as
shown.
Attach the condiment basket (DK) onto front
panel (DL).
Position the ame tamer (BD) into the burner
box assembly (BA). Note: The ame tamer (BD)
should be placed on to the hardware assembled
in Step 7b.
Position the cooking grate (BC) into the burner
box assembly (BA).
ASSEMBLY INSTRUCTIONS
15
16
BD
BC
CF
DK DL
Attach the gas tank support (DF) to the left side
cart legs (DA).
DA
DF
DA
DF
19
Stationary Wire
Pivot Leg

16
20 Hook the grease cup hook (DD) to the bottom of
the burner box assembly (BA), as shown. Place
the grease cup (DE) into the grease cup hook
(DD).
ASSEMBLY INSTRUCTIONS
DD
DE
DD
DE