MasterChef s380 User manual

S380 Barbecue
Assembly Manual
85-3096-2 (G31221) Propane
85-3097-0 (G31222) Natural Gas
1 YEAR LIMITED WARRANTY
Manual Revision #: 08132014 AT
TM
MC
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.

DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL AND
PAINTED STEEL PARTS CAN BECOME
VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-855-453-2150
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com

1
HARDWARE PACK
NO.10-24UNC X23 Screw
X 2
φ5 Washer
X 6
NO.8-32UNC X10 Screw
X 2
Venturi Clip, Side Burner
X 1
ST4.2X8 Tapping Screw
X 8
Wheel Spacer
X 2
NO.10-24UNC X13 Screw
X30
NO.8 Wing Nut
X 1
NO.10-24UNC Nut
X 2
Hitch Pin
X 1
φ5 Lock Washer
X 6
Washer (Wheel)
X 1
1
7
3
9
4
10
5
11
6
12
KEY # DESCRIPTION PART NUMBER QUANTITY
1 NO.10-24UNC X23 Screw 20124-10023-036 2
2 NO.10-24UNC X13 Screw 20124-10013-036 30
3 NO.8-32UNC X10 Screw 20132-08010-250 2
4 ST4.2X8 Tapping Screw 24200-42008-136 8
5 NO.10-24UNC Nut 31224-10000-036 2
6 φ5 Lock Washer 41400-05000-036 6
7 φ5 Washer 40300-05000-036 6
8 NO.8 Wing Nut 33300-08000-032 1
9 Venturi Clip, Side Burner G305-0057-9000 1
10 Wheel Spacer G305-0024-9088 2
11 Hitch Pin G306-0005-9088 1
12 Washer (Wheel) 40300-08000-036 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
For correct hardware assembly, always position
the lock washer between the screw and the at
washer.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
Lock Washer
Flat Washer
Screw
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended
to complete assembly.
2
8

2
PARTS LIST PROPANE FOR 8530962 G31221
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G312-BA00-01
AB 1 Thermometer and bezel G312-B201-01
AC 2 Lid handle brackets G352-0015-01
AD 1 Top lid handle G312-B203-01
AE 2 Lid bumpers-back G527-0002-01
AF 2 Lid bumpers-front G430-00B8-01
AG 2 Screws for lid G309-0008-01
BA 1 Burner box assembly G312-9200-01
BB 1 Side heat shield G312-2201-01
BC 3 Burner G312-0D00-01
BD 1 Electrode set, main burner G312-B103-01
BE 2 Carryover assembly G312-0012-01
BF 3 Flame tamer G312-0205-01
BG 2 Cooking grate G312-2102-01
BH 1 Warming rack G312-0010-01
CA 1 Control panel G312-BJ00-01
CB 1 Manifold assembly G312-BD00-01
CC 1 Side burner valve, LP G312-BD02-01
CD 1 Metal hose, side burner G430-2403-01
CE 1 Regulator G311-0503-01
CF 4 Control knob G312-B102-01
CG 4 Bezel, control knob G430-0027-02
CH 1 Ignitor G206-0301-01
CI 1 Grease cup hook G305-0043-01
CJ 1 Grease cup G307-0025-01
CK 1 Heat shield (tank) G312-0408-01
DA 1 Lower cart frame, right G312-B600-01
DB 1 Upper cart frame, right G312-B900-01
DC 1 Lower cart frame, left G312-B500-01
DD 1 Upper cart frame, left G312-B800-01
DE 2 Upper cart brace G312-AF00-01
DF 2 Back brace G312-B700-01
DG 2 Front panel G312-B001-01
DH 2 End caps G312-0L07-01
DI 2 Wheel G437-0037-01
DJ 1 Wheel axle G312-B004-01
DK 1 Match holder G401-0079-01
DL 2 Tank exclusion G312-B002-01
DM 1 Gas tank support G312-B003-01
EA 1 Side shelf table, left G312-BC00-01
EB 1 Side shelf fascia, left G312-B301-01
EC 1 Side burner drip pan G651-0038-01
ED 1 Side burner G432-Y300-01
EE 1 Electrode set, side burner G431-0034-02
EF 1 Side burner lid G430-0018-A1
EG 1 Side burner grate G430-0053-01
EH 1 Side shelf table, right G312-BL00-01
EI 1 Side shelf fascia, right G312-B401-01
F1 1 Hardware pack G312-B021-01
F2 1 Assembly instructions G312-M021-01
F3 1 Safe use and care manual G312-M021-02

3
EXPLODED DIAGRAM PROPANE FOR 8530962 G31221
BH
AA
AC
CC
DI
DJ
DH
CJ
AD
CB
CK
DL
DK
EA
DC
DG
DF
CI
BE
BD
BC
EH
BA
BB
BG
BF
AE
AF
AG
DD
DB
CH
CA
DE
DA
CG
DM
EC
EB
ED EE
EF
EG
CE
BE
EI
CF
AB
CD
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

4
PARTS LIST NATURAL GAS FOR 8530970 G31222
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid assembly G312-BA00-01
AB 1 Thermometer and bezel G312-B201-01
AC 2 Lid handle brackets G352-0015-01
AD 1 Top lid handle G312-B203-01
AE 2 Lid bumpers-back G527-0002-01
AF 2 Lid bumpers-front G430-00B8-01
AG 2 Screws for lid G309-0008-01
BA 1 Burner box assembly G312-9200-01
BB 1 Side heat shield G312-2201-01
BC 3 Burner G312-0D00-01
BD 1 Electrode set, main burner G312-B103-01
BE 2 Carryover assembly G312-0012-01
BF 3 Flame tamer G312-0205-01
BG 2 Cooking grate G312-2102-01
BH 1 Warming rack G312-0010-01
CA 1 Control Panel G312-BJ00-01
CB 1 Manifold assembly G312-BH00-01
CC 1 Side burner valve, NG G312-BH02-01
CD 1 Metal hose, side burner G430-2403-01
CE 1 Natural gas hose G501-0099-01
CF 4 Control knob G312-B102-01
CG 4 Bezel, control knob G430-0027-02
CH 1 Ignitior G206-0301-01
CI 1 Grease cup hook G305-0043-01
CJ 1 Grease cup G307-0025-01
CK 1 Heat shield (tank) G312-0408-01
DA 1 Lower cart frame, right G312-B600-01
DB 1 Upper cart frame, right G312-B900-01
DC 1 Lower cart frame, left G312-B500-01
DD 1 Upper cart frame, left G312-B800-01
DE 2 Upper cart brace G312-AF00-01
DF 2 Back Brace G312-B700-01
DG 2 Front panel G312-B001-01
DH 2 End caps G312-0L07-01
DI 2 Wheel G437-0037-01
DJ 1 Wheel Axle G312-B004-01
DK 1 Match holder G401-0079-01
EA 1 Side shelf table, left G312-BC00-01
EB 1 Side shelf fascia, left G312-B301-01
EC 1 Side burner drip pan G651-0038-01
ED 1 Side burner G432-Y300-01
EE 1 Electrode set, side burner G431-0034-02
EF 1 Side burner lid G430-0018-A1
EG 1 Side burner grate G430-0053-01
EH 1 Side shelf table, right G312-BL00-01
EI 1 Side shelf fascia, right G312-B401-01
F1 1 Hardware pack G312-B021-01
F2 1 Assembly instructions G312-M021-01
F3 1 Safe use and care manual G312-M021-02

5
EXPLODED DIAGRAM NATURAL GAS FOR 8530970 G31222
BH
AA
AC
CC
DI
DJ
DH
CJ
AD
CB
CK
DK
EA
DC
DG
DF
CI
BE
BD
BC
EH
BA
BB
BG
BF
AE
AF
AG
DD
DB
CH
CA
DE
DA
CG
EC
EB
ED EE
EF
EG
CE
BE
EI
CF
AB
CD
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

6
1
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
YOU WILL NEED:
4
2
X 8
X 8
Front View
Close Up
Close Up
2
DG
DG
DC
DC
DA
Assemble two front panels (DG) to the lower left
and right cart frames (DA and DC) as shown.
DG
Assemble two back braces (DF) to the lower left
and right cart frames (DA and DC) as shown.
Back View
DF
DF
DF
DA
DC
DG

7
Note: Turn Cart assembly upside down.
a. Place wheel (DI) and wheel spacer (#10) onto
the wheel axle (DJ). “Cone” side of wheel
should be against cart side panel, gure B.
b. Insert wheel axle assembly (DJ) through wheel
axle hole in the front and rear of the left cart
side panel (DC), as shown.
c. To complete wheel assembly position the
wheel spacer (#10), wheel (DI), wheel washer
(#12) and hitch pin (#11), onto wheel axle (DJ)
as shown.
d. Insert end caps (DH) into right cart side panel
(DA).
3
4
ASSEMBLY INSTRUCTIONS
876
6
YOU WILL NEED:
YOU WILL NEED:
1
10
X 2
X 2
12
X 1
5
X 2
11
X 1
DI
10
10 12
11
DI
DJ
A
A
DH
DG
DA
Close up - back view
Close up
Close up - front view
Close up
C
B
10 11
12
PROPANE MODEL ONLY.
NATURAL GAS MODEL WILL NOT
HAVE TANK EXCLUSION (DL) AS
SHOWN.
DC
Assemble two tank exclusion wires (DL) to the
back brace (DF) and the front panel (DG), as
shown. Use left and middle hole only.
DF
DG
DL
DF
DG
DL
DL
Back View

8
PROPANE MODEL ONLY.
Assemble the gas tank support (DM) to left cart
frame (DC).
Note: TWO PEOPLE required for this step.
Ensure that the regulator hose (CE) (Propane
models only) is hanging outside of cart.
ASSEMBLY INSTRUCTIONS
A B
+
C
A
Back View
Close up
DC
DM
5
6
DM
DC
a. Position the lid and burner box assembly (A &
B), onto the cart assembly (C).

9
b. Assemble the burner box assembly (BA) to the
cart assembly (C), as shown in gure B.
ASSEMBLY INSTRUCTIONS
Left side View
Right side View
Back View
6
YOU WILL NEED:
2
X 4
B
C
D
BA
BA
BA
DC
DA
DA
DC

10
ASSEMBLY INSTRUCTIONS
7a. Remove the hardware and lid handle brackets
(AC) that are pre-assembled to the lid handle
(AD), as shown in gure A and B.
b. Assemble the lid handle (AD) to the top lid
assembly (AA) using the hardware from step A,
as shown in gure C.
View from inside of the lid
AD AC
A
B
C
AD
AC
AA
AD
AC

11
ASSEMBLY INSTRUCTIONS
8a. Remove the hardware and thermometer bezel
that are pre-assembled to the thermometer
(AB), as shown in gure A and B.
b. Assemble the thermometer and bezel (AB) to
the top lid assembly (AA), using the hardware
from step A, as shown in gure C and D.
A
C
D
B
AB
AA
AB
AA
AB
View from inside of the lid

12
ASSEMBLY INSTRUCTIONS
RIGHT SIDE SHELF ASSEMBLY
a. Assemble the right side shelf fascia (EI) to
right side shelf table (EH).
9
YOU WILL NEED:
2
X 2
876
YOU WILL NEED:
X 3
7
X 3
6
X 3
2
A
EH
EI
b. Assemble the hardware to the right upper
cart frame (DB) and control panel (CA).
Do not tighten.
c. Position the right side shelf assembly (EH and
EI) onto the hardware half-tightened in Step
9B, as shown in gure C and D.
DB
CA
Right side view
Right side view
Close up
B
C
EH
EI
CA
DB
TIP: Only assemble to brass nut.

13
ASSEMBLY INSTRUCTIONS
9
876
YOU WILL NEED:
X 3
7
X 3
6
X 3
2
YOU WILL NEED:
2
X 4
10
View, under right side shelf
Back view, under right side shelf
Back view, under right side shelf
d. Tighten screws.
e. Assemble the right side shelf assembly (EH
and EI) to the control panel (CA) and right
upper cart frame (DB).
EH
EI
DB
F
E
D
LEFT SIDE SHELF ASSEMBLY
a. Assemble the left side shelf fascia (EB) to left
side shelf table (EA).
EB
EA
A
CA
DB
EH
DB EH
TIP: Only assemble to brass nut.

14
ASSEMBLY INSTRUCTIONS
10
YOU WILL NEED:
2
X 2
b. Assemble the hardware to the left upper
cart frame (DD) and control panel (CA).
Do not tighten.
Left side view
Left side view
Back view, under left side shelf
Close up
CA
DD
c. Position the left side shelf assembly (EA and
EB) onto the hardware half-tightened in Step
10B, as shown in gure C and D.
B
C
D
EB
EA
CA
DD
DD
EA
TIP: Only assemble to brass nut.

15
ASSEMBLY INSTRUCTIONS
11
YOU WILL NEED:
YOU WILL NEED:
3
3
X 1
X 1
YOU WILL NEED:
2
X 4
11
10
F
E
A
B
View, under left side shelf
Back view, under left side shelf
Front view
Front view
e. Assemble the left side shelf assembly (EA and
EB) to the control panel (CA) and left upper
cart frame (DD).
d. Tighten screws.
a. Assemble the control knob bezel (CG) to the
left side shelf fascia (EB) and the side burner
valve (CC), as shown in gure A and B.
EB
EA
DD
EB CG
CC
EB
CG
CC
DD
EA
CA
TIP: Only assemble to brass nut.

16
ASSEMBLY INSTRUCTIONS
11 b. Remove the plastic nut from the ignitor (CH).
Assemble it through the front of the left side
shelf fascia (EB), as shown in gure C and D.
c. Position the side burner (ED) through the
opening in the left side burner drip pan (EC).
d. Make sure that the side burner (ED) engages
the side burner valve (CC) as shown in gure F.
View, under left side shelf
Left side view
View, under left side shelf
ED
CC
ED
EA
EC EB
D
C
E
F
CH
CH
Plastic Nut
EB

17
ASSEMBLY INSTRUCTIONS
11
YOU WILL NEED:
9
X 1
f. Assemble the side burner (ED) to the side
burner drip pan (EC) as shown in gure H.
g. Assemble the side burner electrode wire (EE)
to the underside of the side burner electrode
(ED) as shown in gure I. Make sure the
electrode wire (EE) is pushed in rmly.
h. Attach the other end of the side burner
electrode wire (EE) to the ignitor (CH) as
shown in gure J. Make sure the electrode
wire (EE) is pushed in rmly.
G
I
J
CC
ED 9
View, under left side shelf
View, under left side shelf
View, under left side shelf
ED
EE
EE
CH
YOU WILL NEED:
8
X 1
e. Use the side burner venturi clip (#9) to
connect the side burner (ED) and the side
burner valve (CC), as shown in gure G.
View, under left side shelf
ED
EC
8
H
Close up
CH
EE

18
ASSEMBLY INSTRUCTIONS
11
12 a. Assemble the side burner control knob (CF)
the side burner valve (CC).
b. Assemble the three control knobs (CF) onto
the valve stems of the manifold assembly (CB)
located on the control panel (CA).
CA
CB
CC
CF
CF
j. Position the side burner grate (EG) onto the
side burner drip pan (EC).
i. Attach the main burner electrode wire (BD)
to the ignitor (CH) as shown in gure K. Make
sure that the electrode wire (BD) is pushed in
rmly.
L
K
View, under left side shelf
Close up
EC
EG
CH
BD
EE
CH
EE
BD