MasterChef G36402 User manual

ELITE 2-BURNER
PROPANE BARBECUE
Assembly Manual
85-3136-8 (G36402) Propane
1 YEAR LIMITED WARRANTY
ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015 ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.

DANGER
1. If you smell Gas:
a. Shut o gas to the appliance.
b. Extinguish any open ame.
c. Open lid.
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department.
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL AND
PAINTED STEEL PARTS CAN BECOME
VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY.
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING.
1-855-453-2150
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com

1
HARDWARE PACK
1/4’’-20UNCx13 Screw
X 24
NO.10-24UNCx10 Screw
X 2
1/4’’-20UNC Nut
X 4
1/4’’-20UNC Screw
X 4
ST4.2x10 Tapping Screw
X 8
U Pin
X 1
1 3
4 5 6
KEY # DESCRIPTION PART NUMBER QUANTITY
1 1/4’’-20UNCx13 Screw 20120-13013-036 24
2 1/4’’-20UNC Screw G361-0002-9091 4
3 NO.10-24UNCx10 Screw 20124-10010-036 2
4 1/4’’-20UNC Nut 31220-13000-036 4
5 ST4.2x10 Tapping Screw 24200-42010-136 8
6 U Pin G350-0026-9000 1
TOOLS NEEDED FOR ASSEMBLY
• #2 Star-head screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
For correct hardware assembly, always position
the lock washer between the screw and the at
washer.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
Lock Washer
Flat Washer
Screw
BEFORE ASSEMBLING THIS BARBECUE, READ THE INSTRUCTIONS CAREFULLY.
Assemble the barbecue on a flat, clean surface. Grill is heavy. Two people are recommended
to complete assembly.
2

2
PARTS LIST PROPANE FOR 8531368 G36402
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top Lid Assembly G364-2000-01
AB 1 Lid Handle G364-0002-01
AC 1 Thermometer and Bezel G364-0004-01
AD 2 Screw for Top Lid G309-0008-02
AE 2 Lid Bumper, Front G527-0002-02
AF 2 Lid Bumper, Rear G303-0038-01
BA 1 Burner Box Assembly G309-0D00-01
BB 2 Main Burners G364-2200-01
BC 1 Carryover Assembly G309-0C02-01
BD 2 Flame Tamer G458-0018-01
BE 2 Cooking Grate G309-0019-01
BF 1 Warming Rack G309-0003-01
BG 1 Match Holder G608-0019-02
CA 1 Manifold Assembly G364-5000-01
CB 1 Regulator G364-0006-01
CC1 1 Electronic Ignition Assembly F401-0012-01
CC2 1 Ignition Battery Cover G432-0026-01
CD 1 Electrode Set, Main Burner G362-0023-01
CE 2 Control Knob G453-0093-01
CF 2 Bezel, Control Knob G364-0014-01
CG 1 Control Panel G364-0200-01
CH 1 Door Support Rail G309-1N00-01
CI 1 Upper Back Brace G309-2701-01
CJ 1 Grease Cup Hook G305-0043-01
CK 1 Grease Cup G430-0033-02
CL 1 Heat Shield G309-5102-01
DA 2 Support Bracket A G309-0005-01
DB 2 Support Bracket B G309-0006-01
DC 2 Shelf Support A G361-1001-01
DD 2 Shelf Support B G361-1002-01
DE 2 Side Shelf G364-0009-01
EA 1 Cart Side Panel, Left G364-0012-01
EB 1 Cart Side Panel, Right G309-0025-01
EC 1 Grommet G501-0039-01
ED 1 Door Assembly G364-2600-01
EE 1 Door Handle G453-0053-01
EF 1 Bottom Shelf G364-0400-01
EG 2 Locking Castor G350-0023-01
EH 2 Castor G350-0024-01
EI 2 Door Magnet Assembly G213-0022-01
F1 1 Hardware Pack G364-B001-01
F2 1 Assembly Manual G364-M001-01
F3 1 Safe Use and Care Manual G453-M015-02
F4 1 Tank Screw G430-C001-01

3
EXPLODED DIAGRAM PROPANE FOR 8531368 G36402
AA
AB
AC
AD
BF
BA
CD
DA
DD
EC
CI
EA
BG
CJ
CC2
CC1
EI
EF
EG
F4
CG
CB
EH
EB
EE
ED
DE
DE
DB
DB
DA
DC
DD
DC
CL
CK
CH
CF CE
CA
BE
BD
BC
BB
AE
AF
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

4
1
ASSEMBLY INSTRUCTIONS
6
EH
EG
EH
EF
EG
YOU WILL NEED:
6
X 1

5
2
ASSEMBLY INSTRUCTIONS
EB
EA
EF
EC
EA
YOU WILL NEED:
1
X 4

6
ASSEMBLY INSTRUCTIONS
3
EB
EA
YOU WILL NEED:
5
X 4
CH
2X
CH
BACK OF CART

7
ASSEMBLY INSTRUCTIONS
4
CI
EB
EA
YOU WILL NEED:
5
X 4
2X
CI
FRONT OF CART

8
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
1
X 4
5
BA
BA
EBEA

9
ASSEMBLY INSTRUCTIONS
6
ED
ED
EE
YOU WILL NEED:
3
X 2
CH
EF

10
ASSEMBLY INSTRUCTIONS
7
YOU WILL NEED:
YOU WILL NEED:
1
1
X 4
X 4
DB
DB
DA
DA
DA
DB
SUPPORT BRACKET A SUPPORT BRACKET B
BA
BA

11
1
X 4
DC
DE
DE
DD
76
2
X 2
4
X 2
DE
BA
4
22
4
ASSEMBLY INSTRUCTIONS
8YOU WILL NEED:
YOU WILL NEED:

12
ASSEMBLY INSTRUCTIONS
8YOU WILL NEED:
1
X 4
DC
DE
DD
DE
BA
YOU WILL NEED:
76
2
X 2
4
X 2
DE
4
22
4

13
ASSEMBLY INSTRUCTIONS
9
CK
CJ
CK
BA
CJ
CK
BA

14
ASSEMBLY INSTRUCTIONS
10
BD
YOUR MODEL includes the CONVERTIBLE
VALVE SYSTEM™. If you would like to
convert your BBQ from PROPANE to
NATURAL GAS, the following kit is required
Convertible Valve System™ Natural Gas
Conversion Kit - product number: 85-2261-4
(available at Canadian Tire)
Before completing steps 10 to 15, follow the
steps outlined in the CONVERTIBLE VALVE
SYSTEM™ instruction manual that accompanied
the kit.
BD
ATTENTION:

15
ASSEMBLY INSTRUCTIONS
11
12
BE
BF

16
ASSEMBLY INSTRUCTIONS
13
CG
CC2
CC1
NOTE:
Use one AAA battery. -
+
CC2
CC1

17
ASSEMBLY INSTRUCTIONS
14 FOR PROPANE MODEL ONLY.
FOR NATURAL GAS MODEL, FOLLOW STEP 15.
A.
EF

18
ASSEMBLY INSTRUCTIONS
14
CB
CB
ATTENTION
FOR YOUR SAFETY, DO NOT ATTEMPT TO LIGHT
THIS BBQ UNTIL YOU HAVE REVIEWED PAGES 4-8 OF
THE MASTER CHEF® SAFETY & CARE MANUAL.
ALL SAFETY AND LEAK TESTS MUST BE PERFORMED
BY THE END USER, PRIOR TO LIGHTING THIS BBQ.
DO NOT STORE EXTRA PROPANE TANKS WITHIN
BBQ CART.
B.
F4
EF