MasterChef E480 User manual

E480 Barbecue
Assembly Manual
85-3040-4 (G45306) Propane
85-3041-2 (G45307) Natural Gas
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.
Manual Revision #: 12022013 PD
TM
MC
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012 ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012

DANGER
1. If you smell Gas:
a. Shut o gas to the appliance
b. Extinguish any open ame
c. Open lid
d. If odor continues, keep away from
the appliance and immediately
call your gas supplier or your
re department
2. Requires two people to complete the
assembly process.
3. Beware of sharp edges.
WARNING
Failure to follow all of the Manufacturer’s
instructions could result in hazardous res,
explosions, property damage, or serious
personal injury or even death.
Follow all leak check procedures carefully
prior to operation of barbecue, even if grill
was dealer assembled. Do not try to light
this barbecue without reading the Lighting
Instructions section of this manual.
THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES
CAUTION
Read and follow all safety statements,
assembly instructions, use and care
directions before attempting to assemble
and cook.
WARNING
1. Do not store or use gasoline or other
ammable liquids or vapours in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
WARNING
IN DIRECT SUN, AND IN OPERATION,
YOUR BBQ’S STAINLESS STEEL AND
PAINTED STEEL PARTS CAN BECOME
VERY HOT.
CAUTION
Sharp edges. Wear gloves when assembling
your grill.
THIS BARBECUE IS FOR OUTDOOR USE ONLY
CONTACT CALL CENTRE IF ANY PARTS ARE MISSING
1-855-453-2150
INSTALLER OR ASSEMBLER/CONSUMER
This manual should be kept with the BBQ at
all times.
HEAVY ARTICLE NEEDS 2 TO LIFT
To ORDER non-warranty replacement parts or accessories, or to register your warranty,
please visit us on the web at
www.masterchefbbqs.com

1
TOOLS NEEDED FOR ASSEMBLY
• #2 Phillips screwdriver (long and short)
• ¼” Slotted screwdriver (long and short)
• Adjustable wrench
• Pliers
Before assembling the barbecue, read these
instructions carefully.
Assemble the barbecue on a at, clean surface.
Grill is heavy. You should have at least two people
assemble the barbecue together.
Notes: Do not fully tighten all the nuts during
this initial stage.
Caution:
Sheet metal can cause injury. Wear gloves when installing the grill.
HARDWARE PACK
¼”-20UNCX18 Screw
X 8
φ7 Washer
X 22
φ7 Lock Washer
X 18
φ5 Lock Washer
X 4
φ5 Washer
X 7
M4 Wing Nut
X 1
Control knob
X 1
Fiber Washer
X 4
Castor Pin
X 1
1 2 3
4 5 6
9
10
13
7
11
8
12
14
KEY # DESCRIPTION PART NUMBER QUANTITY
1 ¼”-20UNCX38 Screw 20120-13038-250 8
2 ¼”-20UNCX18 Screw 20120-13018-250 8
3 ¼”-20UNCX13 Screw 20120-13013-250 6
4 ¼” Nut 30220-13000-250 4
5 φ7 Lock Washer 41400-07000-250 18
6 φ7 Washer 40300-07000-250 22
7 NO.10-24UNCX10 Screw 20124-10010-250 4
8 φ5 Lock Washer 41400-05000-250 4
9 φ5 Washer 40300-05000-250 7
10 M4 Wing Nut 33301-04000-032 1
11 ST4.2X10 Tapping Screw 22500-42010-137 7
12 Fiber Washer G501-0054-9100 4
13 Control knob G453-0049-01 1
14 Castor Pin G350-0026-9000 1
15 Venturi Clip, Side Burner G405-0019-9200 1
¼”-20UNCX38 Screw
X 8
¼” Nut
X 4
NO.10-24UNCX10 Screw
X 4
ST4.2X10 Tapping Screw
X 7
¼”-20UNCX13 Screw
X 6
15
Venturi Clip, Side Burner
X 1

2
PARTS LIST PROPANE FOR 8530404 G45306
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid G453-5100-01
AB 1 Lid handle G513-0004-01
AC 1 Thermometer G432-R200-01
AD 2 Screw for top lid G453-0025-01
AE 2 Lid bumper, front G508-0063-01
AF 2 Lid bumper, rear G508-0033-01
BA 1 Burner box assembly G453-3100-01
BB 2 Brace, ame tamer G453-0004-01
BC 4 Main burner G517-7300-01
BD 3 Carryover assembly G614-0095-01
BE 4 Flame tamer G453-0020-01
BF 2 Cooking grate G453-0019-01
BG 1 Warming rack G453-0018-01
BH 1 Upper back panel G453-0010-01
BI 1 Match holder G501-0068-01
CA 1 Manifold assembly-LP G453-3300-01
CB 1 Regulator G606-0008-01
CC 4 Control knob G453-0049-01
CD 4 Bezel, control knob G501-0031-01
CE1 1 Electronic igniter assembly G409-0021-02
CE2 1 Electronic ignition button G409-0030-01
CF 1 Electrode set, main burner G515-0067-01
CG 1 Control panel G453-0050-01
CH 1 Heat shield G453-0011-01
CI 1 Grease tray G350-4400-01
CJ 1 Right track G453-0013-01
CK 1 Left track G453-0012-01
DA 1 Side burner shelf table - Left G453-0600-01
DB 1 Side burner shelf fascia - Left G453-0021-01
DC 1 Side burner lid G501-0070-01
DD 1 Side burner drip pan G515-0083-01
DE1 1 Side burner valve-LP G453-0007-01
DE2 1 Side burner metal hose G608-0039-01
DF 1 Side burner G453-3400-01
DG 1 Side burner electrode wire G515-0039-01
DH 1 Side burner cooking grate G501-0077-01
DI 1 Side shelf table - Right G453-0700-01
DJ 1 Side shelf fascia - Right G453-0022-01
EA 1 Door support rail G453-5000-01
EB 1 Cart side panel-Left G453-0300-01
EC 1 Cart side panel-Right G453-0400-01
ED 1 Bottom shelf-LP G453-0500-01
EE 2 Locking castor G350-0023-01
EF 2 Castor G350-0024-01
EG 1 Left door assembly G453-6300-01
EH 1 Right door assembly G453-6400-01
EI 2 Door handle G453-0053-01
EJ 2 Magnet assembly G501-0016-01
F1 1 Hardware pack G453-B001-03
F2 1 Assembly instructions G453-M006-01
F3 1 Safe use and care manual G453-M006-02
F4 1 Tank screw G505-0047-01

3
EXPLODED DIAGRAM PROPANE FOR 8530404 G45306
AD AE
BB
AF
AC
DB
EB
CI
BI
CK CJ
EJ
EF
AA
AB
BA
CB
CA
DE1
DE2
BD
CF
BC
CG
DI
DJ
CE2
CE1
CH
EA
BH
CD
EI
EI
EE EC
ED
EG
EH
BF
BG
BE
DC
DH
DA
DD
DF
DG
CC
HARDWARE
PACK
TANK
SCREW
F1 F4
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

4
PARTS LIST NATURAL GAS FOR 8530412 G45307
KEY # QUANTITY DESCRIPTION PART NO.
AA 1 Top lid G453-5100-01
AB 1 Lid handle G513-0004-01
AC 1 Thermometer G432-R200-01
AD 2 Screw for top lid G453-0025-01
AE 2 Lid bumper, front G508-0063-01
AF 2 Lid bumper, rear G508-0033-01
BA 1 Burner box assembly G453-3100-01
BB 2 Brace, ame tamer G453-0004-01
BC 4 Main burner G517-7300-01
BD 3 Carryover assembly G614-0095-01
BE 4 Flame tamer G453-0020-01
BF 2 Cooking grate G453-0019-01
BG 1 Warming rack G453-0018-01
BH 1 Upper back panel G453-0010-01
BI 1 Match holder G501-0068-01
CA 1 Manifold assembly-NG G453-3700-01
CB 1 Natural gas hose G501-0099-01
CC 4 Control knob G453-0049-01
CD 4 Bezel, control knob G501-0031-01
CE1 1 Electronic igniter assembly G409-0021-02
CE2 1 Electronic ignition button G409-0030-01
CF 1 Electrode set, main burner G515-0067-01
CG 1 Control panel G453-0050-01
CH 1 Heat shield G453-0011-01
CI 1 Grease tray G350-4400-01
CJ 1 Right track G453-0013-01
CK 1 Left track G453-0012-01
DA 1 Side burner shelf table - Left G453-0600-01
DB 1 Side burner shelf fascia - Left G453-0021-01
DC 1 Side burner lid G501-0070-01
DD 1 Side burner drip pan G515-0083-01
DE1 1 Side burner valve-NG G453-0024-01
DE2 1 Side burner metal hose G608-0039-01
DF 1 Side burner G453-3400-01
DG 1 Side burner electrode wire G515-0039-01
DH 1 Side burner cooking grate G501-0077-01
DI 1 Side shelf table - Right G453-0700-01
DJ 1 Side shelf fascia - Right G453-0022-01
EA 1 Door support rail G453-5000-01
EB 1 Cart side panel-Left G453-0300-01
EC 1 Cart side panel-Right G453-0400-01
ED 1 Bottom shelf-NG G453-1000-01
EE 2 Locking castor G350-0023-01
EF 2 Castor G350-0024-01
EG 1 Left door assembly G453-6300-01
EH 1 Right door assembly G453-6400-01
EI 2 Door handle G453-0053-01
EJ 2 Magnet assembly G501-0016-01
F1 1 Hardware pack G453-B001-03
F2 1 Assembly instructions G453-M006-01
F3 1 Safe use and care manual G453-M006-02

5
EXPLODED DIAGRAM NATURAL GAS FOR 8530412 G45307
AD AE
BB
AF
AC
DB
EB
CI
BI
CK CJ
EJ
EF
AA
AB
BA CA
DE1
DE2
BD
CF
BC
CG
DI
DJ
CE2
CE1
CH
EA
BH
CD
EI
EI
EE EC
ED
CB
EG
EH
BF
BG
BE
DC
DH
DA
DD
DF
DG
CC
HARDWARE
PACK
F1
F2 F3
ASSEMBLY
MANUAL
SAFETY
AND CARE
MANUAL

6
Separate the 2 dierent types of castors: 2
Locking Castors (EE) and 2 Regular Castors (EF).
Note: Regular Castors (EF) need to be
assembled to the front of the Bottom Shelf
(ED), and Locking Castors (EE) need to be
assembled to the back of the Bottom Shelf
(ED), as shown in image A.
Attach the Regular Castor (EF) to the front of the
Bottom Shelf (ED), and use the Pin Tool (#14) to
secure and tighten.
Repeat for remaining 3 castors (EE & EF).
1
ASSEMBLY INSTRUCTIONS
14
Upside down view
Close Up
Close Up
Front view
Ensure that the Locking Castors (EE) are rmly
locked in the “ON” position before continuing.
Assemble the Left Side Panel (EB) and the Right
Side Panel (EC), to the Bottom Shelf (ED).
2
YOU WILL NEED:
YOU WILL NEED:
14
X 1
EC
EC
EB
ED
ED
ED
EF
EE
A
B
EE
EF
Back
Front
3 5 6
X 6 X 6 X 6

7
Attach the Upper Back Panel (BH) to both the
Left And Right Side Panels (EB & EC).
Attention: Assembly of the Upper Back Panel
(BH) will be completed in Step 7 and 10.
3
4
ASSEMBLY INSTRUCTIONS
YOU WILL NEED:
Front View
Back View
Close Up
THIS STEP REQUIRES 3 PEOPLE. DO NOT
ATTEMPT ALONE. EXTREMELY HEAVY!
Position the Top Lid Assembly and Burner Box
Assembly (A & B) onto the Cart Assembly (C), as
shown.
A
C
BH
EB
EC
EC
B
+
876
1
X 2
6
X 2
5
X 2

8
5
6
Assemble the Door Support Rail (EA) to the Left
and Right Upper Side Panels (EB and EC), as
shown.
WARNING: This part may have sharp edges.
Wear protective gloves when assembling.
ASSEMBLY INSTRUCTIONS
Close Up
Front View
YOU WILL NEED:
EB
EA
EA
EB
EC
YOU WILL NEED:
EB
EA
BA
Attach the Match Holder (BI) to the left side panel
of the Burner Box Assembly.
BI
76
11
X 1
9
X 1
1 5 6
X 4 X 4 X 4