Mastervolt Mass Combi 12/2000-100 Original operating instructions

Quick installation Mass Combi 120V English
Mastervolt International B.V, P.O.Box 22947, NL-1100 DK Amsterdam, The Netherlands. Tel.: [phone] Email: [email protected] Web: www.mastervolt.com v1.0 080731US
4
Check from the identification label whether the
battery voltage is the same as the DC-input
voltage of the Mass Combi (e.g. 12V battery set
for a 12V battery voltage). Also be sure that the
AC output voltage and output power of the
Mass Combi satisfies loading requirements.
3
B
A
C
D
Check the contents of the delivery
A. Mass Combi
B. Inverter Charger Control (ICC) with mounting box and Communication cable (6m)
(only included with the models 12/2000, 12/4000, 24/2000 and 24/4000)
C. Battery temperature sensor
D. User- and installation manuals
Contact your supplier if one of the items is missing. Do not use the Mass Combi if it is damaged.
2 All electrical systems (DC and AC) must be disconnected from any power source during the
entire installation! Use isolated tools!
Read safety instructions (chapter 2 of the user’s manual).
1 This Quick installation guide provides a brief overview of a basic stand-alone installation of the
Mass Combi. However; please review the entire user’s manual for parallel connection, additional
features and connections and to ensure best performance and years of trouble-free service.

Quick installation Mass Combi 120V English
Mastervolt International B.V, P.O.Box 22947, NL-1100 DK Amsterdam, The Netherlands. Tel.: [phone] Email: [email protected] Web: www.mastervolt.com v1.0 080731US
7 Select the appropriate wiring and fuses from the tables below
AC WIRING AND FUSES
AC Load rating for cables up to 10ft length @ 77ºF:
AC load rating Minimum cross section:
0-12 Amps AWG 16
12-18 Amps AWG 14
18-25 Amps AWG 12
25-37 Amps AWG 10
37-50 Amps AWG 8
The maximum current passing the Mass Combi must
be limited. Therefore the AC-input must be protected
by a fuse, as specified below.
Model Mass Combi Maximum rating of the
AC input fuse
All models 50 Amps
Recommended wire colours (refer to local rules):
Wire color Meaning Must be
connected to:
Black Hot or Line L1
White Neutral N
Green Ground PE / GND
DC WIRING AND FUSES
Model Mass Combi DC Cable cross section:
12/2000-100 2x 70mm² / AWG2/0
12/4000-200 4x 70mm² / AWG2/0
24/2000-60 2x 50mm² / AWG0
24/4000-120 2x 70mm² / AWG2/0
Model Mass Combi Recommended DC fuse
12/2000-100 250A
12/4000-200 2 x 250A
24/2000-60 125A
24/4000-120 250A
Recommended wire colours (refer to local rules):
Wire color Meaning Must be connected to:
Red Positive + (POS)
Black Negative – (NEG)
6 Open the connection compartment; Steps:
1 Loosen the two Philips screws that secure
the front cover plate for two turns;
2 Slide the front cover plate from the cabinet.
Step 1
2x
Step 2
5 Use four 1/4” bolts (not included) to mount the inverter
vertically on a solid wall. Allow at least 4 inch space
around the apparatus!
TR
A
B
Combi 2000
Combi 4000
A 300mm / 11.8 inch
B 405.5mm / 16 inch

Quick installation Mass Combi 120V English
Mastervolt International B.V, P.O.Box 22947, NL-1100 DK Amsterdam, The Netherlands. Tel.: [phone] Email: [email protected] Web: www.mastervolt.com v1.0 080731US
9 Connect remote control panels (optional) and battery temperature sensor as indicated below.
APC panel (optional)
Masterlink MICC (optional)
MASTERBUSREMOTE QRS232
+5A
NEG
TEMP. SENS
BATTERY
1 - 2 - 3 - 4
POS
+
ICC panel (optional)
+ –
Service
Batteries
Temperature sensor
Remote
connection
(ICC panel)
Connector for
temperature
senso
r
QRS232
connection PARALLEL
connection
Negative battery
terminal
Positive battery
terminal
8 Connect the AC and DC wiring as indicated below, but do not place the DC fuse yet!
Recommended torques (all models):
Main DC connections: 130 - 175 In-Lbs
AC connections: 13 - 16 In-Lbs
+ –
DC fuse
Positive battery
terminal Negative battery
terminal
L N GND
L
N
GND
POWER
(only available when grid is
connected to AC INPUT)
AC INPUT
AC output
SHORT BREAK
AC output
POWER
+ –
Service
Batteries
AC input
Ground Fault Circuit
Interrupter (GFCI) /
Circuit Breaker max. 50Amps
SHORT BREAK
(switches between AC-
INPUT and inverter power)
Ground Fault Circuit
Interrupter (GFCI)
Incoming AC source
L N GND

Quick installation Mass Combi 120V English
Mastervolt International B.V, P.O.Box 22947, NL-1100 DK Amsterdam, The Netherlands. Tel.: [phone] Email: [email protected] Web: www.mastervolt.com v1.0 080731US
Switch on the Mass Combi.
The LED-indicators will blink
several times
After a few seconds the Mass
Combi starts operating.
12
If not, immediately switch off the DC power supply
and AC power supply. Investigate the cause of the
malfunctioning. See Trouble shooting chapter of the
user’s manual.
Check all wiring.
11
If the wiring is OK:
•Tighten the cable glands;
•Close the connection
compartment;
•Place the DC fuse (when
placing this fuse, a spark can
occur!);
•Switch on the DC source;
•Switch on the AC source.
Recommended DIP-switch settings:
Dip Switch Bank A:
•Single Inverter System: SW1 - OFF, SW2 – OFF.
•Output frequency 60Hz: SW3 – OFF.
•High power mode (energy saving modes disabled): SW4 – OFF, SW-5 – OFF. The Economy mode (SW4 – ON,
SW-5 – ON) will save some power but allows clocks and such to run.
•Battery type. Standard Lead acid: SW6 – OFF, SW7 – OFF; Gel or AGM: SW6 – ON, SW7 – OFF.
•Ground relay: SW8- ON. During inverter operation of the Mass Combi, the Neutral wire (N) of the inverter output
will be internally connected to the Ground (PE / GND)
Dip Switch Bank B:
•Power Sharing function, set to maximum power is SW1- OFF, SW2- OFF, SW3 ON. If the Remote APC or
Masterlink MICC is used, you should adjust the Mass Combi to this setting. Then the maximum input power can
be adjusted by means of these remote control panels.
•If Power support is used (boosting power with inverter on Short break output), SW4- ON. If this is used, SW5
must be OFF.
•If Generator and Main power boosting is selected, SW-5- ON. Please note this mode is not recognized by ABYC
as two power sources are mixed. If this mode is still going to be used, SW4- must be OFF.
•Power Quality. Normal setting is SW6- OFF. This allows unit to operate on power from 45-65 Hz. SW6- ON
opens this frequency window to 35- 65 Hz for poorly synchronized generators.
•For operation with remote panels, with the main switch on the Mass Combi to ON.
•SW7- OFF: the remote On-Off switch turns off or on both the charger and inverter remotely.
•SW7- ON: the remote On-Off switch only turns off or on the inverter section only. Battery charger always
operates when external AC power is available.
•SW8- OFF. Equalize should only be used with lead acid batteries at the end of their life cycle and only when
careful monitoring of battery conditions can be observed. See also chapter 6 of the user’s manual.
10 DIP switch settings.
See chapter 6 of the user’s manual for detailed description of the DIP switch settings.
DIP switch bank A.
DIP switch bank B.
Mass Combi Settings Menu
SW1 SW2 Setting SW3 Setting SW8 Setting
SW4 SW5 Setting SW6 SW7 Setting
50 Hz
60 Hz
Parallel mode
Power sharing Equalize
Power
support
Generator
mains supp.
Power
quality
Combi /
Inv. control
Energy mode Battery type Ground relay Inverter Freq.
High power Standard Disabled
Disabled Disabled
Enabled
Combi
Inverter
Enabled Enabled
GEL - AGM
Traction
Forced float
Idle 40VA
Idle 150VA
Econ. 109V
OFF
ON
OFF
SW1 SW2 SW3 SW4 SW5 SW6 SW8
Setting Setting Setting Setting Setting
30 AMPS
25 AMPS
15 AMPS
10 AMPS
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF OFF High
Low
OFF
ON ON ON
SW7
OFF
ON
OFF
ON
ON
OFF OFF
OFF
ON 50 AMPS
OFF
OFF
OFF
ON
ON
OFF
P0 single
P1 mode
P2 mode
P3 mode
**
Equalize
Mode
Starts
With
On-Off
Pulse