MATOT 100 User manual

Matot, Inc. 2501 Van Buren St. Bellwood, IL 60104 708-547-1888 800-369-1070 www.matot.com
Model 100 Winding Drum Dumbwaiter
Installation Manual
DOC-0100
Version 2.1
July 2020

Matot, Inc. 2501 Van Buren St. Bellwood, IL 60104 708-547-1888 800-369-1070 www.matot.com
Table of Contents
1. Safety Information............................................................................................ 1
2. Introduction...................................................................................................... 2
3. Product Information ......................................................................................... 3
4. Guide Rails...................................................................................................... 4
5. Drive Machine................................................................................................ 14
6. Pre-Wired Duct (Optional).............................................................................. 19
7. Car ................................................................................................................ 20
8. Car Gate........................................................................................................ 22
9. Hoisting Cable Installation (Roping)............................................................... 24
10. Hoistway Doors ............................................................................................. 29
11. Controller and Limit Switches ........................................................................ 37
12. Travel Cable.................................................................................................. 39
13. Completing Electrical Connections ................................................................ 40
14. Power Door with Belt Driven Operator........................................................... 41
15. Power Door with Magnet Clutch Operator...................................................... 45
16. Final Checks.................................................................................................. 49
17. Troubleshooting............................................................................................. 50
18. Support.......................................................................................................... 54
List of Figures
Figure 1 - Drum Below Dumbwaiter ............................................................................... 3
Figure 2 –General Tower Assembly Drawing................................................................ 5
Figure 3 - Tower Assembly Components....................................................................... 6
Figure 4 - Tower Stabilization ........................................................................................ 7
Figure 5 –Rail Bracket Assembly.................................................................................. 9
Figure 6 –Rail Base Mounting....................................................................................... 9
Figure 7 - Drum Below Deflector and Slack Cable Device............................................ 11
Figure 8 - Drum Below Rail Spreader .......................................................................... 12
Figure 9 - Drum Above Machine Mounting Angles....................................................... 13
Figure 10 - Drum Below Machine Placement............................................................... 14
Figure 11 - Machine Mounting Angle ........................................................................... 15
Figure 12 - Drum Above Machine Placement............................................................... 16

List of Figures
INSTALLATION MANUAL iii WINDING DRUM DUMBWAITER
Figure 13 –Solid Stops................................................................................................ 17
Figure 14 - Rail Mounted Spring Buffers...................................................................... 17
Figure 15 - Floor Mounted Spring Buffers.................................................................... 18
Figure 16 –Duct Installation ........................................................................................ 19
Figure 17 –Car before gate installation ....................................................................... 20
Figure 18 –Car with gate installed............................................................................... 21
Figure 19 - Gate Installation......................................................................................... 22
Figure 20 –Gate Switch Installation............................................................................. 23
Figure 21 - Drum Below Rope Termination.................................................................. 25
Figure 22 - Drum Overhead Rope Termination............................................................ 27
Figure 23 - Cable Drop, Drum Below ........................................................................... 28
Figure 24 - Cable Drop, Drum Overhead ..................................................................... 28
Figure 25 - Door Alignment.......................................................................................... 29
Figure 26 - Door Brackets............................................................................................ 30
Figure 27 –Floor Loading Door Sill Detail..................................................................... 31
Figure 28 - Counter Height Loading Door .................................................................... 32
Figure 29 - Floor Loading Door.................................................................................... 33
Figure 30 - Masonry Door Installation Detail ................................................................ 34
Figure 31 - Drywall Door Installation Detail .................................................................. 34
Figure 32 - Emergency Release and Pushbutton Brackets (Optional).......................... 35
Figure 33 - Emergency Release Installation................................................................. 36
Figure 34 - Switch Bracket Installation......................................................................... 37
Figure 35 - Limit Switch Elevation................................................................................ 38
Figure 36 - Travel Cable .............................................................................................. 39
Figure 37 - Remote Wiring Loom................................................................................. 40
Figure 38 - Belt Drive Power Door ............................................................................... 42
Figure 39 - Door Lifter Detail........................................................................................ 42

List of Figures
INSTALLATION MANUAL iv WINDING DRUM DUMBWAITER
Figure 40 - Gearmotor Detail ....................................................................................... 43
Figure 41 - Door Control Signals.................................................................................. 43
Figure 42 - Gripper Adjustment.................................................................................... 45
Figure 43 - MLS Switch Adjustment............................................................................. 46
Figure 44 - Power Door Switch Identification................................................................ 47

Safety Information
INSTALLATION MANUAL 1 WINDING DRUM DUMBWAITER
1. Safety Information
The installation of Matot Drum Dumbwaiters should only be performed by qualified,
experienced, and trained elevator installers. Working in the dumbwaiter hoistway and on
dumbwaiter equipment can be hazardous. All Safety Rules associated with installing elevator
type equipment must be followed at all times. Proper protective equipment must be used at all
times.
Read this manual carefully. Be thoroughly familiar with all parts and procedures before
attempting to install, maintain, or repair this equipment.
There are many design differences with Drum dumbwaiters. This manual does not reference
every possible design scenario but does take you through the general steps of installation. In
addition to this manual you will receive prints that are job specific. Please review all information
included in the Installation package along with these procedures.

Introduction
INSTALLATION MANUAL 2 WINDING DRUM DUMBWAITER
2. Introduction
The following instructions are a guide for installing the Matot Winding Drum Dumbwaiter.
When Details are referenced, they will usually be located on the pages following the
instructions.
If anything is unclear, or you can’t find what you are looking for, please do not hesitate to call us
for assistance.
We appreciate your business, and as always, will do whatever it takes to supply you with the
support needed.
Sincerely,
Scott Holat
Vice President,
Customer Service & Sales
Matot, Inc.

Product Information
INSTALLATION MANUAL 3 WINDING DRUM DUMBWAITER
3. Product Information
A typical Drum Below dumbwaiter is shown below for reference, with key components labeled.
Figure 1 - Drum Below Dumbwaiter
DOOR
RAIL
MACHINE
PRE-WIRE DUCT
CAR

Guide Rails
INSTALLATION MANUAL 4 WINDING DRUM DUMBWAITER
4. Guide Rails
Installation begins with the guide rails. Position of all other equipment is determined from the
rail position.
4.1 Verify hoistway dimensions
If the dumbwaiter travels through more than one floor, the smallest floor opening must be used
in plumbing the hoistway.
4.1.1 Verify door placement
Find out from the Contractor or Builder exactly where the hoistway doors are to be placed. Also
find out if door wall must coordinate with other building walls, as this could affect the entire
hoistway. Contractor or Builder should provide benchmarks to indicate wall location and
finished floor height.
4.1.2 Mark rail location
At the top landing, mark rail centerline that is parallel to the finished wall line. Refer to the
General Layout for proper dimensions. Plumb the hoistway by using these centerlines and
adjust centerlines according to conditions. Drop Plumb lines at rail centerline and mark off rail
center at all floors. After the rail centerlines are determined installation may begin.
4.2 Install supporting tower (optional)
If this unit does not include a supporting tower skip to Section 4.3.
4.2.1 Review Tower Assembly Drawing
Before beginning the tower assembly, see the Tower Assembly and General Layout drawing
included with each unit. If you do not have these drawings contact Matot. A sample tower
assembly drawing, without the job-specific dimensions, is shown in Figure 2 –General Tower
Assembly Drawing.
Matot supporting towers are constructed of tower sections (top, bottom and intermediate).
These sections will be assembled in the field. Refer to the Tower Assembly drawing and
General Layout drawing to determine the correct orientation and length of these sections.
See Figure 3 - Tower Assembly Components which shows how the components should be
assembled in the field.

Guide Rails
INSTALLATION MANUAL 5 WINDING DRUM DUMBWAITER
Figure 2 –General Tower Assembly Drawing

Guide Rails
INSTALLATION MANUAL 6 WINDING DRUM DUMBWAITER
Figure 3 - Tower Assembly Components