Ricon SLIDE-AWAY ST00 User manual

SLIDE-AWAY
Personal Use Wheelchair Lift
DOT – Private Use Lift
Service Manual
09-04-20 32DSW02.F ©2020 RICON CORPORATION
All Rights Reserved
U. S. and foreign patents pending
Printed in the United States of America
®

S-SERIES PRIVATE USE SERVICE MANUAL
TABLE OF CONTENTS
SEPTEMBER 2020
32DSW02.F
I
This Ricon service manual is for use by qualified service
technicians, and is not intended for use by non-professionals. The
manual provides essential instructions and reference information,
which supports qualified technicians in the correct installation and
maintenance of Ricon products.
Qualified service technicians have the training and knowledge to
perform maintenance work properly and safely. For the location of a
service technician in your area, call Ricon Product Support at 1-800-
322-2884.
“DOT – Private Use Lift” verifies that this platform lift meets
only the private use lift requirements of FMVSS no. 403.
This lift may be installed on all vehicles appropriate for the
size and weight of the lift, except for buses, school buses,
and multi-purpose passenger vehicles other than motor
homes with a gross vehicle rating (GVWR) that exceeds
10,000 lbs (4,536 kgs).
Customer Name: _______________________________
Installing Dealer: _______________________________
Date Installed: _________________________________
Serial Number: ________________________________

TABLE OF CONTENTS
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REVISION RECORD
REV PAGES DESCRIPTION OF CHANGE ECR/ECO
32DSW02.
E.1
Cvr Update to registered trademark on cover page.
6663
1-1 Update to registered trademark.
4-2
Update to Decal Locations Figure.
4-13 Update to item 29.
4-13 Update to item 7 & item 10 part numbers associated to lower S/Ns.
4-13 Added item 7A & item 10A associated to higher S/Ns.
4-17 Update to item 19 & 19A.
4-17 Update to item 25A.
4-18 Update to item 27A.
4-18 Update to item 32.
4-18 Added reference for item 33 to see items 19A & 28A.
REV PAGES DESCRIPTION OF CHANGE ECR/ECO
32DSW02.
F
-
Revised document to align with new private product-line marketing
6663
Cvr
Update logo and version of manual
1-1 Update address, website
4-2 Update to Figure 4-1

S-SERIES PRIVATE USE SERVICE MANUAL
TABLE OF CONTENTS
SEPTEMBER 2020
32DSW02.F
III
TABLE OF CONTENTS
Chapter Page
I. INTRODUCTION.....................................................................................................................1-1
A. WARRANTY INFORMATION .......................................................................................................1-2
B. SHIPMENT INFORMATION.......................................................................................................... 1-3
C. GENERAL SAFETY PRECAUTIONS........................................................................................... 1-3
D. PRIVATE USE MAJOR LIFT COMPONENTS.............................................................................. 1-4
II. INSTALLATION......................................................................................................................2-1
A. MECHANICAL INSTALLATION REQUIREMENTS...................................................................... 2-1
1. VEHICLE DOOR SIZE REQUIREMENTS................................................................................................. 2-1
2. MINIMUM FLOOR LOADING CAPACITY ................................................................................................ 2-2
3. LIFT LOCATION........................................................................................................................................ 2-2
4. LIFT INSTALLATION GUIDELINES ......................................................................................................... 2-3
B. ELECTRICAL INSTALLATION.....................................................................................................2-4
1. ROUTE AND CONNECT MAIN POWER CABLE .................................................................................... 2-5
2. CONNECT CONTROL PENDANT ............................................................................................................ 2-7
3. GROUND (COMMON) CONNECTIONS ................................................................................................... 2-7
4. INTERLOCK DEVICE INSTALLATION ............................................................................................................. 2-8
C. FINAL ADJUSTMENTS................................................................................................................ 2-8
1. LIMIT SWITCH ADJUSTMENT ................................................................................................................. 2-8
2. PLATFORM TILT ADJUSTMENT........................................................................................................... 2-10
3. SPLIT PLATFORM TIE ROD ASSEMBLY ADJUSTMENT ................................................................... 2-11
4. PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT.............................................................. 2-12
D. VERIFY INSTALLATION ............................................................................................................ 2-14
E. CUSTOMER ORIENTATION ...................................................................................................... 2-15
III. MAINTENANCE AND REPAIR ..............................................................................................3-1
A. LUBRICATION .............................................................................................................................3-1
B. CLEANING ...................................................................................................................................3-2
C. MAINTENANCE SCHEDULE ....................................................................................................... 3-2
D. TROUBLESHOOTING.................................................................................................................. 3-3
1. LIFT TROUBLESHOOTING................................................................................................................................. 3-3
2. PUMP SOLENOID LED STATUS INDICATOR ........................................................................................ 3-4
3. LIMIT SWITCH STATES ........................................................................................................................... 3-5
E. TOWER ANCHOR GUIDE REPLACEMENT ................................................................................ 3-6
F. GAS SPRING REPLACEMENT....................................................................................................3-9
G. MAIN ROLLER ASSEMBLY REPLACEMENT........................................................................... 3-11
H. STOW-LOCK LATCH REPLACEMENT ..................................................................................... 3-12
I. T-NUT ROLLER REPLACEMENT.............................................................................................. 3-15
J. PUMP REPLACEMENT.............................................................................................................. 3-16
K. HYDRAULIC CIRCUIT DIAGRAM .............................................................................................. 3-18
L. ELECTRICAL WIRING DIAGRAM ............................................................................................. 3-19
1. DIAGRAM LEGENDS.............................................................................................................................. 3-19
2. WIRING DIAGRAM .............................................................................................................................................. 3-21
IV. SPARE PARTS.......................................................................................................................4-1
DECAL LOCATIONS AND PART NUMBERS.................................................................................... 4-2

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SLIDE-AWAY PUMP ASSEMBLY ..................................................................................................... 4-4
SLIDE-AWAY HYDRAULIC SYSTEM................................................................................................ 4-6
SLIDE-AWAY ELECTRICAL SYSTEM .............................................................................................. 4-8
SLIDE-AWAY PENDANT & DOOR INTERLOCK SWITCH ............................................................. 4-10
SLIDE-AWAY PLATFORM ASSEMBLY.......................................................................................... 4-12
SLIDE-AWAY ARMS ASSEMBLY ................................................................................................... 4-14
SLIDE-AWAY BASEPLATE ASSEMBLY ........................................................................................ 4-16
SLIDE-AWAY ARMRESTS .............................................................................................................. 4-20
APPENDIX 1: LIFT SPECIFICATIONS....................................................................................... 5-1

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INTRODUCTION
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I. INTRODUCTION
he RICON Slide-Away® DOT-Private Use wheelchair lift provides wheelchair access to vans. The platform is
capable of lifting up to 600 pounds. The platform is raised with an electro-hydraulic pump and relies on gravity
for lowering. The pump has a built-in manual backup pump that allows the platform to be raised or lowered
manually. The platform unfolds vertically (along its centerline) while the tower simultaneously slides to the right.
Stowing the lift into the vehicle involves the reverse movement. This provides vehicle access through the area where
the lift is installed and allows space for the front passenger seat to be adjusted further rearward.
The lift control switches are used to unfold the platform from the vehicle (deploy). The exiting passenger then boards
the large non-skid platform and the operator lowers the platform to the ground. After the passenger departs, the
platform is raised and folded into the vehicle (stow). The platform folds vertically and the tower slides to the left after
rising above floor level.
This manual contains an introduction, installation guide, maintenance and repair instructions, and spare parts.
Service of the lift is safer if lift operators are completely familiar with the Operating Instructions chapter of the operator
manual (32DSW01). Once the lift is installed, it is important that the lift be properly maintained by following the Ricon
recommended cleaning, lubrication, and inspection instructions.
If there are questions about this manual, or additional copies are needed, please contact Ricon Product Support at
one of the following locations:
Ricon Corp
1135 Aviation Place
San Fernando, CA 91340 .......................................................................................[phone]
World Wide Website ...............................................................................................www.riconcorp.com
T

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A. RICON FIVE-YEAR LIMITED WARRANTY
RICON CORPORATION
FIVE-YEAR LIMITED WARRANTY
Ricon Corporation (Ricon)warrants to the original purchaser of this product that Ricon will repair or replace
at its option any parts that fail because of defective material or workmanship as follows:
•Repair or replace parts for a period of two years starting from the date of purchase. A complete list of
parts covered by this warranty can be obtained from an authorized Ricon service technician.
•Labor costs for specified parts replaced under this warranty for a period of two years from the date put in-
to service. A Ricon rate schedule determines parts covered and labor allowed.
•Repair or replace lift power train parts for a period of five years from date of purchase. A complete list of
parts covered can be obtained from your authorized Ricon service technician or Ricon.
If you need to return a product: Return this Ricon product to your installing dealer or to Ricon. Please give
as much advance notice as possible, and allow a reasonable amount of time for repairs.
If you are traveling: All authorized Ricon dealers honor this warranty. Consult the telephone directory or
call our Product Support department for the name of the nearest authorized Ricon dealer.
This warranty does not cover: Malfunction or damage to product parts caused by accident, misuse, lack of
proper maintenance, neglect, improper adjustment, modification, alteration, the mechanical condition of the
vehicle, road hazards, overloading, failure to follow operating instructions, or acts of nature (i.e., weather,
lightning, flood).
NOTE:Ricon recommends this product be inspected by an authorized Ricon service technician once every
six months or sooner, if necessary. Any required maintenance or repair should be performed at that time.
WARNING!
THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO EXACT SPE
CIFICATIONS.
ANY MODIFICATION OF THIS PRODUCT CAN BE HAZARDOUS.
This warranty is void if:
•The product has been installed and maintained by someone other than a Ricon dealer or qualified service
technician.
•The product has been modified or altered in any respect from its original design without written authoriza-
tion by Ricon.
Ricon disclaims liability for any personal injury or property damage that results from operation
of a Ricon product that has been modified from the original Ricon design. No person or compa-
ny is authorized to change the design of this Ricon product without written authorization by
Ricon.
Ricon's obligation under this warranty is exclusively limited to the repair or exchange of parts
that fail within the applicable warranty period.
Ricon assumes no responsibility for expenses or damages, including incidental or consequential
damages. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply.
Important: The warranty registration card must be completed and returned to Ricon within 10
days after installation of this Ricon product for the warranty to be valid. The warranty is not
transferable.
The warranty gives specific legal rights. There may be other rights that vary from state to state.

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B. SHIPMENT INFORMATION
!
Because of the specialized nature of this product, Ricon does not sell directly to the user. Instead, the product is
distributed through a worldwide network of authorized Ricon dealers, who perform the actual installation.
!
When the product is received, unpack the product and check for freight damage. Claims for any damage should
be made to the carrier immediately.
!
Be sure the installation kit contains all the items listed on the packing list. Please report any missing items imme-
diately to the Ricon Product Support department. The warranty and owner registration cards must be completed
and returned to Ricon within 10 days to validate the warranty.`
NOTE: The Sales or Service personnel must review the Warranty and the Operator Manual with the user to be cer-
tain that they understand how to safely operate the product. Instruct the user to follow the operating instruc-
tions without exception.
C. GENERAL SAFETY PRECAUTIONS
The following general safety precautions must be followed during installation, operation, service, and maintenance:
•Under no circumstances should installation, maintenance, repair, and adjustments be attempted without the im-
mediate presence of a person capable of rendering aid.
•An injury, no matter how slight, must be attended to. Administer first aid or seek medical attention immediately.
•Protective eye shields and appropriate clothing should be worn at all times when performing service to a wheel-
chair lift.
•To avoid injury, exercise caution when operating lift and be certain that hands, feet, legs, and clothing are not in
the path of platform movement.
•Batteries contain acid that can burn. If acid comes in contact with skin, immediately flush affected area with water
and wash with soap.
•Always work in a properly ventilated area. Do not smoke or use an open flame near battery.
•Do not lay anything metallic on top of battery.
•Check under vehicle before drilling to avoid drilling into frame, subframe members, wiring, hydraulic lines, fuel
lines, fuel tank, etc.
•Read and thoroughly understand the operating instructions before operating lift.
•Inspect the lift before each use. If an unsafe condition, such as the presence of unusual noises or movements, do
not use lift until the problem is corrected.
•Never load or stand on the platform until the installation is complete. Upon completion of installation, test load the
lift mounting integrity at 100% of its rated load capacity.
•Wheelchair occupant must always be facing outward (away from vehicle) when entering or exiting a vehicle.
•Stand clear of doors and platform and keep others clear during operation.
•The product requires regular maintenance. A thorough inspection is recommended at least every six months.
The lift must always be maintained at the highest level of performance.

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D. DOT-PRIVATE USE MAJOR LIFT COMPONENTS
The terms used throughout this manual are illustrated in Figure 1-1 and defined in Table 1-1. Refer to Chapter IV
“Spare Parts” for more details.
RSM0021900
TOWER
SERIALNUMBER
HYDRAULIC CYLINDER
BRIDGEPLATE
VERTICALARM
ARMREST
PLATFORM HINGES
RIGHTSIDE
PLATFORM SECTION
FRONTROLLSTOP
LEFTSIDE
PLATFORM SECTION
ROLLSTOP
LATCH
WHEELCHAIR
LOCATING
PLATES
ARMREST
SWITCH
TIE ROD
LOCKING FOOT
LINK PIN
TOP AND
BOTTOM ARMS
STOW-LOCK
CATCH
HYDRAULIC
POWER UNIT
AUDIBLE ALARM
(INSIDE)
CYCLE COUNTER
MANUALBACKUP
PUMPHANDLE
BASEPLATE
THRESHOLD
SENSORS
REAR
LEFT
RIGHT
FRONT
CONTROLPENDANT
FIGURE 1-1: DOT-PRIVATE USE MAJOR LIFT COMPONENTS

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TABLE 1-1: SLIDE-AWAY MAJOR COMPONENT TERMS
NAME DESCRIPTION
Left, right, front,
and rear Position references when installed lift is viewed from outside of vehicle.
Armrest (left and right) Provides handhold for passenger.
Armrest switch Allows passenger to control "Up" and "Down" platform motions.
Audible alarm Announces when something has passed over threshold. Activated by threshold beam.
Baseplate Bolts to vehicle floor; provides secure foundation for lift structure.
Bridgeplate Plate that bridges gap between platform and baseplate when platform is at floor level.
Control pendant Hand-held device used to control platform motions. Deploy function is not available if vehicle
doors are closed.
Cycle counter Visible at top rear of housing, it records number of times platform has moved from floor to ground
and back to floor.
Front rollstop (left and right) Front barrier prevents wheelchair from inadvertently rolling off of platform during
platform movement.
Hydraulic cylinder (left and right) Telescoping single-acting cylinders convert
hydraulic pressure into platform lifting and folding force.
Hydraulic power
unit
Contains hydraulic pump driven by electric motor to produce pressure for raising and folding plat-
form, plus a pressure release valve to unfold and lower it.
Left side
platform section Left portion of platform that unfolds during deploy and folds during stow.
Link pin (five per side) Pins that top, bottom, and vertical arms pivot on.
Locking foot Engages stow lock catch to prevent the platform from drifting outward when fully stowed.
Manual backup
pump handle Used to operate manual back up-pump (located on hydraulic power unit).
Platform hinges Two hinges provide connection between left and right platform sections.
Right side
platform section Right portion of platform that unfolds during deploy and folds during stow.
Rollstop latch (left and right) Locks rollstop in up position or unlocks rollstop to allow it to lower.
Serial number Location of lift serial number decal.
Stow lock catch Engages lock when platform is fully stowed. (See Locking Foot).
Threshold sensors (upper and lower) Light-beams detect presence of objects in threshold area.
Tie-Rod (left and right) Links on split platform that cause platform halves to fold as platform stows.
Top and bottom
arms (left and right) Upper and lower links that connect vertical arms to baseplate.
Tower (left and right) Supports arms and platform sections when folded or deployed. Right tower slides
to right while platform unfolds.
Vertical arm (left and right) Connects platform to top and bottom arms.
Wheelchair locat-
ing plates Plates that indicate how far back the wheelchair should be positioned on the platform.
END OF TABLE

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II. INSTALLATION
his chapter contains supplemental information for side installation of the Ricon Slide-Away DOT-Private Use
wheelchair lift into full size Ford vans and electrical installation instructions. Custom installations are also pos-
sible in other types of vehicles. Due to the wide range of lift applications, specific information for every possible
application is not available. Contact the Ricon Product Support department for instruction about installations not cov-
ered. Before installing lift, refer to following sections and perform procedures carefully and in the order that they are
presented. Be certain that installation instructions are followed exactly and do not eliminate any steps or modify prod-
uct.
NOTE: The following are supplemental instructions to the installation instructions supplied with the lift. Where these
procedures conflict, the supplied installation instructions take precedence. Both instructions must be read
and understood completely before attempting installation.
A. MECHANICAL INSTALLATION REQUIREMENTS
1. VEHICLE DOOR SIZE REQUIREMENTS
Refer to Figure 2-1 and Table 2-1.
C
MINIMUM VEHICLE DOOR OPENING
A
B
RSM0022000
FIGURE 2-1: MINIMUM DOOR SIZE REQUIREMENTS
TABLE 2-1: REQUIRED DIMENSIONS FOR VEHICLE DOOR OPENING
MODEL A (width) B (height) C (floor to ground travel)
Inches
ST00 38.75 47.5 30.0
ST01 38.75 53.5 30.0
T

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2. MINIMUM FLOOR LOADING CAPACITY
Refer to Figure 2-2 and Table 2-2. Rated load and test load are 600 lbs.
TABLE 2-2: LIFT LOADS
MODEL L1 L2 A * B ** C
ST00 11” 36.25” 5930 lbs 7732 lbs 1800 lbs
ST01 11” 41.50” 6791 lbs 8591 lbs 1800 lbs
*The numbers in column A are the tensile load that is pulling upward at the baseplate rear edge mounting
holes.
** The numbers in column B are the compressive load that is pushing downward at the baseplate front edge
mounting holes.
3. LIFT LOCATION
The installation surface must be flat and level. If plywood or carpet is present, remove plywood or carpet under lift
to provide steel-on-steel contact between the lift and vehicle floor. This will help prevent the mounting bolts from
loosening over time. If door operators are to be used, install them prior to lift installation.
NOTE: Check for proper travel clearance through doorway.
a. With doors fully open, place/position lift in vehicle doorway as close as possible to door, with lift's
baseplate assembly parallel to side of vehicle.
WARNING!
LIFT WEIGHT IS APPROXIMATELY 360-390 LBS. USE EXTREME CARE WHEN POSITIONING BECAUSE
BRACKETS MAY TIP. THIS PROCEDURE MUST NOT BE ATTEMPTED BY ONE PERSON.
b. Allow a distance of 3/4", if possible, between door and the part of lift closest to it. Adjust lift left and right-
side locations to accommodate subframe members.
c. Verify proper clearance of door frame, passenger seats, and outer edge of vehicle floor, and possible in-
terference with wires, fluid lines, subframe members, etc.
ABC
L1 L2
FIGURE 2-2: MINIMUM FLOOR LOAD CAPACITY

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32DSW02.F _______________________________________________
4. LIFT INSTALLATION GUIDELINES
The lift mounting is a very important step. Improper mounting or fastening of baseplate can adversely affect lift
performance. Although fastening details may vary from one vehicle to the next, these general principles apply:
CAUTION!
Lift must
be installed on flat and level floor. Use a right angle to ensure baseplate
is level with the floor. If baseplate is warped more than 1/4”,
the vertical arms will
not be parallel. Additional shims may be used to keep baseplate level.
♦Be sure to install lift on flat and level floor. Use a right angle to ensure baseplate is level with the floor. If
baseplate is warped more than 1/16”, shim as required.
♦Be certain baseplate is flush against vehicle floor.
♦Before drilling, verify that lift position does not interfere with closing of vehicle doors or operation of passenger
seats.
CAUTION!
Before drilling holes, verify that underlying wires and tubing will not be damaged.
♦Be certain that all mounting bolts are properly installed and tightened. Bolts used to fasten baseplate assem-
bly to vehicle floor must have a minimum strength rating of SAE Grade 5 and torqued to 28 ft lbs, dry. The
most important bolts are those along the rear of lift, since these bolts retain the majority of the load.
♦Refer to Figures 2-3.Improper torquing sequence of baseplate bolts may result in a warped or bowed
baseplate, which can cause the platform to move erratically.
TIGHTEN HERE
LOOSEN HERE
LOOSEN HERE
TIGHTEN HERE
CORRECT BOWED UP BOWED DOWN
FIGURE 2-3: DISTORTED BASEPLATE

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32DSW02.F
B. ELECTRICAL INSTALLATION
CAUTION!
•Do not route a wire if it is connected to the battery.
•Route wires clear of moving parts, brake lines, and the exhaust system. Secure wires to the vehicle.
•When routing an electrical wire through vehicle floor or walls, use a grommet to protect wire insulation from
chafing.
•Check underside of vehicle before drilling to avoid damage to fuel lines, vent lines, brake lines, or wiring.
FIGURE 2-4: ELECTRICAL INSTALLATION DIAGRAM
SIDE PUMP
SOLENOID
#4 RING
SOLENOID
TERMINAL
TOP PUMP
MAIN
BREAKER
4 AWG POWER CABLE:
SOLENOID
SHORT CABLE, NOT TO EXCEED 12",
CONNECTED BETWEEN BATTERY (OR
MAIN POWER SOURCE) AND MAIN
CIRCUIT BREAKER
LONG CABLE CONNECTED BETWEEN
MAIN CIRCUIT BREAKER AND POSITIVE
TERMINAL OF SOLENOID
12VDC BATTERY
TOP PUMP
90 AMP
4 AWG POWER CABLE:

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1. ROUTE AND CONNECT MAIN POWER CABLE
a. Fasten the supplied main circuit breaker within 10 - 12" of battery (this will minimize the length of exposed
cable).
b. Refer to Figures 2-4 and 2-5. Drill one 3/4" diameter hole through vehicle floor adjacent to base of hy-
draulic pump unit. Deburr hole and install grommet. If necessary, cut away any flooring material that is
within ¼” of hole.
c. From beneath vehicle, insert red power cable through grommet and up to top of pump unit. Strip ½” of
insulation from cable. Using a wire crimper tool (such as Ricon hammer tool, part of kit P/N 01243) crimp
a supplied ring terminal to end of cable.
CAUTION!
Be sure there is no interference with any parts
that could damage power cable or other wires.
FIGURE 2-5: POWER CABLE ACCESS HOLE
.75" dia

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32DSW02.F
d. Refer to Figure 2-6. Fasten ring terminal to side pump solenoid. Secure cable to pump assembly (wiring
harness, hydraulic hose, etc) with cable ties.
e. From beneath vehicle, run cable along vehicle frame to main circuit breaker. Secure cable with cable
clamps every 18".
f. Cut excess length from cable where it reaches circuit breaker. Strip ½” of insulation from cable.
g. Crimp a supplied terminal to end of cable and then connect to AUX terminal of circuit breaker.
h. Cut a 12” length of cable from the excess previously removed. Strip ½” of insulation from both ends and
crimp supplied terminals to cable.
i. Connect one end of 12" cable to BAT terminal of circuit breaker.
j. Connect other end of cable to positive terminal of vehicle battery.
SIDE PUMP
SOLENOID
4 AWG POWER CABLE:
#4 RING
SOLENOID LONG CABLE CONNECTED BETWEEN
MAIN CIRCUIT BREAKER AND POSITIVE
TERMINAL OF SOLENOID
TERMINAL
TOP PUMP
FIGURE 2-6: POWER CABLE CONNECTION TO SOLENOID

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2. CONNECT CONTROL PENDANT
a. Refer to Figure 2-7. Connect hand-held control pendant to six-pin connector at left side of baseplate and
secure cable with supplied cable clamp.
b. Install wall portion of dovetail clip (pendant storage) in an appropriate and safe location near lift.
CAUTION!
Be sure that harness does not interfere with moving
parts, bind against parts, or is pinched in any way.
3. GROUND (COMMON) CONNECTION
12VDC powered lifts are normally chassis grounded and do not require a separate ground cable connection to
battery.
If the common side of the lift electrical system is connected to the chassis with a cable, the cable must be at-
tached in a manner that provides a reliable electrical connection. Refer to kit 13556 (supplied with lift) for instruc-
tions explaining the installation of the supplied cable and hardware.
If the ground cable is attached to an existing ground circuit, the circuit must be capable of conducting an addition-
al 90 amps.
STRAIN RELIEF
CABLE CLAMP
PENDANT INTERFACE
INTERLOCK INTERFACE
BRACKET
FIGURE 2-7: STRAIN RELIEF KIT

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32DSW02.F
4. INTERLOCK DEVICE INSTALLATION
The supplied interlock device must be installed to prevent operation of the lift or vehicle when it is unsafe to do so.
The Slide-Away lift provides an electrical interlock signal to the vehicle that prevents movement of the vehicle un-
less the platform is fully stowed. The interlock control also supplies power to the lift only when the vehicle parking
brake is set and the transmission is in PARK.
NOTE: An 8-amp circuit breaker is located within the lift as a circuit protection device. The circuit interface used
by the installer must be capable of carrying an additional 8 amps of continuous current.
Refer to Figure 2-8. The interlock installation kit provides a display panel for mounting on the vehicle dashboard.
The figure shows an LED display panel. The Lift Power LED lights green when the vehicle transmission is in
PARK and the parking brake is set. While the LED is green the lift is lowered and the platform can be deployed.
The Not Stowed LED lights red when the platform is not fully stowed into the vehicle. While the LED is red the
transmission cannot be shifted out of PARK.
NOT STOWED
LIFT POWER
(GREEN) (RED)
FIGURE 2-8: INSTERLOCK DISPLAY PANEL
The installer must verify that none of the original equipment circuit breakers, fuses, or solenoids are bypassed,
removed, or altered. Be sure that no wires are left frayed or hanging loose after installation of the interlock de-
vice. If you have any questions concerning the proper installation of this interlock device, please contact our
Product Support department.
C. FINAL ADJUSTMENTS
1. LIMIT SWITCH ADJUSTMENT
Refer to Figures 2-9, 2-10, and the following procedure.
NOTE: To avoid operational “dead-spots”, adjust DEPLOY CUTOFF SWITCH before UP CUTOFF SWITCH.
NOTE: When loosening adjustment screws, apply enough pressure to screw to move block instead of screw.
(The block might stick if insufficient pressure is applied to screw.)
FIGURE 2-9: LIMIT SWITCH ADJUSTMENT DIAGRAM
SWITCH
DEPLOY CUTOFF
ADJUSTMENT
FOLD CUTOFF
UP CUTOFF
SCREW
DEPLOY CUTOFF
LOWER
UP CUTOFF SWITCH
ACTUATOR
CAM
FOLD CUTOFF
ADJUSTMENT
SCREW
CAM LOBE
SWITCH

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32DSW02.F _______________________________________________
a. Fully DEPLOY platform.
b. Adjust UP CUTOFF ADJUSTMENT SCREW and DEPLOY CUTOFF ADJUSTMENT SCREW 6-8 turns
counterclockwise and then push screws FORWARD.
c. Cycle platform to STOW then DEPLOY.
d. When in DEPLOY position, platform should stop at an angle and NOT even with vehicle floor. If not, turn
DEPLOY CUTOFF ADJUSTMENT SCREW an additional 2-3 turns counterclockwise, push screw for-
ward, STOW then DEPLOY platform, then repeat this step.
e. Cycle platform to UP position.
f. When in UP position, platform should stop short of vehicle floor level. If not, turn UP CUTOFF
ADJUSTMENT SCREW an additional 2-3 turns counterclockwise, push screw forward, cycle platform
DOWN then UP, then repeat this step.
g. Cycle platform to STOW then DEPLOY.
h. Push and hold control pendant DEPLOY switch. Slowly turn DEPLOY CUTOFF ADJUSTMENT SCREW
clockwise until platform “jogs” down to vehicle floor level. Make sure that clearance between knuckle ac-
tuator saddle and parallel arm is 1/8" minimum (distance may be 1/2" maximum and unequal from left or
right arm), stop turning screw and release DEPLOY switch.
1/2" MAX
1/8" MIN
PARALLEL
ARM
KNUCKLE
ACTUATOR
SADDLE
Figure 2-10: knuckle actuator saddle clearance
i. Position platform DOWN to ground level then UP until it stops.
j. Push and hold control pendant UP switch. Slowly turn UP CUTOFF ADJUSTMENT SCREW clockwise
until platform “jogs” up to vehicle floor level. Make sure that clearance between knuckle actuator saddle
and parallel arm is 1/8" minimum (distance may be 1/2" maximum and unequal from left or right arm),
stop turning screw and release UP switch.
NOTE: If lift does not operate after 1-2 full turns of adjustment screw, cycle platform UP and DOWN (The UP
CUTOFF SWITCH is less sensitive than DEPLOY CUTOFF SWITCH.)
k. Cycle platform through all functions (DEPLOY, DOWN, UP, and STOW) to verify correct adjustment. Re-
fer to Table 2-1 if necessary.