Max-Air Systems CAPR User manual

P/N 03521015 Rev K Page 1
User’s Instructions
CAPR®Systems

Page 2 P/N 03521015 Rev K
Copyright© Bio-Medical Devices Intl. All rights reserved.
For more Information:
U.S./ Canada International CE Notied Body No: 0194
Telephone:
800-443-3842/ 949-752-9642
Fax:
949-752-9658
Website:
www.maxair-systems.com
E-mail:
[email protected]
Shipping/ Mailing Address:
Bio-Medical Devices Intl
17171 Daimler Street
Irvine, CA 92614
USA
Telephone:
49-511-39 08 95 30
Fax:
49-511-39 08 95 39
Website:
www.mdi-europa.com
E-mail:
[email protected]
Shipping/ Mailing Address:
Mdi Europa GmbH
Langenhagener Straße 71
D-30855 Langenhagen
Germany
Telephone:
[phone]
Fax:
[phone]
Website:
www.inspec-international.com
E-mail:
[email protected]
Shipping/ Mailing Address:
INSPEC International Ltd
56 Leslie Hough Way
Salford
Greater Manchester
M6 6AJ
United Kingdom
** IMPORTANT - PLEASE REGISTER YOUR HELMET AND BATTERY WITHIN 30 DAYS **
Please take a moment to register at http://www.maxair-systems.com/warranty.html.

P/N 03521015 Rev K Page 3
MAXAIR Limited Warranty
MAXAIR Limited Warranty: The BMDI (Bio-Medical Devices Intl) limited warranty provides, subject to the following limitations,
that each MAXAIR Systems Helmet and Lithium Ion Battery will be free from defects in material and workmanship and will
conform to BMDI’s specications for that particular product. This limited warranty is in effect for a period of one year (12 calendar
months) from the date of original purchase.
Limitation of Remedies: Within the limited warranty period, it is the sole discretion of BMDI to elect which remedy, repair,
replacement or combo to provide, as long as Buyer has not altered the said products in any way and has maintained said
products in accordance with BMDI’s recommendations. BMDI shall have a reasonable amount of time after determining that a
defective Product exists to repair or replace a defective Product. BMDI’s replacement product under this limited warranty will
be manufactured from new and serviceable used parts. BMDI’s limited warranty applies to repaired or replaced products for
the balance of the applicable period of the original warranty, or ninety days from the date of shipment of a repaired or replaced
Product, whichever is longer.
Limitation of Damages: BMDI’s ENTIRE LIABILITY FOR ANY DEFECTIVE PRODUCT SHALL IN NO EVENT EXCEED THE
PURCHASE PRICE FOR THE DEFECTIVE PRODUCT.
Return Material Authorization (RMA)
No Product may be returned directly to BMDI without rst contacting BMDI Customer Service, 1-800-443-3842, for a Return
Material Authorization (“RMA”) number. If it is determined that the product may be defective, BMDI Customer Service will provide
an RMA number and instructions for product return. An unauthorized return, i.e. one for which an RMA number has not been
issued, will be returned to the customer at the customer’s expense. Authorized returns are to be shipped prepaid and insured to
the address on the RMA in an approved shipping container. Your original box and packaging materials should be kept for storing
or shipping your product.
Notication of Status of Decontamination (SOD)
A Status of Decontamination (SOD) certication, signed by the institution’s Infection Control Director, must accompany
all returned product(s). This certication must be afxed to the outside of the box containing the returned product(s). The
certication is to clearly state 1) the decontamination status of the returned product(s) relative to their having been exposed to
any pathogenic, toxic, or otherwise harmful contaminants, and 2) the list of contaminants the product(s) may have been exposed
to, that could jeopardize the health of all BMDI receiving personnel who may handle the product(s) during unpacking.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE OF THE BMDI LIMITED WARRANTY. BMDI
DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, REGARDING THE PRODUCTS, INCLUDING ANY
IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT.
THIS WARRANTY IS THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO ANY CLAIM RELATING TO THE MAXAIR
SYSTEMS HELMET AND LI-ION BATTERY, WHETHER ARISING AT LAW OR AT EQUITY, OTHER THAN CLAIMS FOR
PERSONAL INJURY PROXIMATELY CAUSED BY A DEFECT IN THESE ITEMS.
Trademarks MAXAIR®and CAPR®are registered trademarks of Bio-Medical Devices Inc.

Page 4 P/N 03521015 Rev K
Table Of Contents
1. Warnings, Cautions, Notes, Symbols and Part Numbers 6
1.1 Important Information 6
1.2 S- Special or Critical User’s Instructions 7
1.3 SYMBOLS – General and Packaging 8
2. Regulatory Marking Denitions 9
2.1 Marking Denitions 9
2.2 Approved System Congurations 10
3. Introduction 11
3.1 Part Numbers 11
3.2 Systems and System Components 13
3.3 Head/Face Covers vs. Helmet/Battery Selections 14
3.4. Applicability of Earlier Version Components and Assemblies 15
3.4.1 Filter Cover Cap (FCC), 2061-03 15
3.4.2 Lithium-Ion Batteries (LIBS) - 2500-36TSC and 2500-30TSC 16
3.5 Standard System Components and Order and Part Numbers 17
3.6 Helmets 18
3.6.1 2070-03 Helmet - Common Helmet Characteristics Except Where Noted 18
3.6.2 2075-03 Helmet with Filter Frame 19
3.6.3 2076-03 Helmet with Filter Frame and ChinBar 19
3.6.4 Helmets Summary Differentiations 19
3.6.5 Characteristics Details (Refer to pages 18-19) 20
3.6.6 Helmet Symbol Denitions 22
3.7 2365-02SM/ML Overview 22
3.8 Battery, Belt, and Charger Overview 23
4. Unpacking Standard System Components and Parts
Identication 24
4.1 Unpacking the 2070-03 CAPR Helmet 24
4.2 Unpacking the 2164-10 Filter Cartridge 25
4.3 Unpacking the 2061-03 Filter Cover Cap (FCC) 26
4.4 Unpacking the 2500-36TSC Battery 27
4.5 Unpacking the 2000-76 Battery Belt 28
4.6 Unpacking the 2600-01 Battery Charger 29
4.7 Unpacking 2365-02SM and 2365-02ML DLC (Disposable Lens Cuff) 30
5. Standard System Set Up 32
5.1 Components Check List 32
5.2 Setting Up 32
5.3 Assemble and Dis-assemble Components 32
5.4 Inspections 33
5.5 Warning Device: Yellow LED Air Flow Indicator Check - Bouffant Cap Method 33
5.6 Warning Device: Yellow LED Air Flow Indicator Check - Tape Method 35
6. Standard System Donning and Dofng 36
7. Instructions For Use: Comfort Strips 40
8. Instructions For Use: Li-Ion Battery 41
9. Instructions For Use: Charger 42

P/N 03521015 Rev K Page 5
10. Instructions For Use: Helmet 45
11. Instructions For Use: Helmet Liner 46
12. Instructions For Use: Filter Cartridge 48
13. Instructions For Use: Filter Cover Cap (FCC) 49
14. Instruction For Use: Disposable Lens Cuff (DLC) 51
15. Instructions For Use: 2260-05 DLC Shroud 59
16. Instructions For Use: 2261-01 DLC Double Shroud 62
17. Instructions For Use: 2270-01 DLC Pre-Filter Hood 65
18. Instructions For Use: 2270-03 XP DLC Pre-Filter Hood 68
19. Instructions For Use: 2270-04 HE DLC Hood with Heavy Loading Filter (HLF) 71
20. Instructions For Use: 2367-02 Quick Cuff 75
21. Instructions For Use: 2270-06 HE Hood with Heavy Loading Filter (HLF) 77
22. Decontamination / Cleaning 81
23. General System Maintenance and Storage 82
24. Battery Use, Maintenance and Storage 84
24.1 Routine Infection Control use in med/surg and ED areas 84
24.2 Emergency Preparedness (EP) and In-Frequent Use 84
24.3 General Use, Maintenance, and Storage 85
24.3.1 Recommended Temperature Ranges 85
24.3.2 Use/Discharge 86
24.3.3 Charge 86
24.3.4 Store 86
24.3.5 Handling and Transport 86
24.3.6 Useful Life 87
24.3.7 LIB Check Procedure - MAXAIR LIB Test for Diminishing Battery Capacity 87
24.3.8 Reference Information 88
24.3.9 Glossary 88
24.3.10 Projected LIB Level Available As A % At Initial Manufacture Verses
Temperature 89
25. Disposal 90
26. Accessories and Alternate/Replacement Parts 91
27. Specication 96

Page 6 P/N 03521015 Rev K
1.1 Important Information
The words WARNING, CAUTION, and NOTE have special meanings and should be reviewed.
WARNING The personal safety of the user may be involved. Disregarding this information could result in injury to the
user.
CAUTION These instructions point out special procedures or precautions and must be followed. Disregarding this
information could result in jeopardizing the product reliability.
NOTE Provide special information that supplements and/ or claries important instructions.
A triangle with an exclamation point alerts the intended user to place extra emphasis on reading and
understanding the accompanying instructions for operating, maintenance and safety information.
Warnings and Cautions
WARNING
This User’s Instructions and Instructions for Use, that accompany each package of system components,
including the Warnings, Cautions and Special or Critical User’s Instructions, must be read thoroughly and
followed carefully by all persons who have, or will have, the responsibility for using the system. The system
will perform as designed only if it is used and maintained per the User’s Instructions. Failure to follow the
User’s Instructions may be hazardous to the user’s health.
NIOSH Cautions and Limitations
A Not for use in atmospheres containing less than 19.5% oxygen, or more than 25% oxygen.
B Not for use in atmospheres immediately dangerous to life or health.
C Do not exceed maximum use concentrations established by regulatory standards.
F Do not use powered air-purifying respirators if airow is less than 4 CFM (115 LPM) for tight tting face
pieces or 6 CFM (170 LPM) for hoods and/or helmets.
I Contains electrical parts that may cause an ignition in a ammable or explosive atmosphere.
J Failure to properly use and maintain this product could result in injury or death.
L Follow the manufacturer’s instructions for changing cartridges, canisters and/or lters.
M All approved respirators shall be selected, tted, used, and maintained in accordance with MSHA, OSHA,
and other applicable regulations.
N Never substitute, modify, add, or omit parts. Use only exact replacement parts in the conguration as
specied by the manufacturer.
O Refer to User’s Instructions, and/or maintenance manuals for information on use and maintenance of these
respirators.
P NIOSH does not evaluate respirators for use as surgical masks.
S Special or Critical user’s instructions and specic use limitations apply. Refer to User’s Instructions before
donning.
1. Warnings, Cautions, Notes, Symbols and Part Numbers

P/N 03521015 Rev K Page 7
1.2 S- Special or Critical User’s Instructions
WARNING
Special or Critical User’s Instructions
● NIOSH approved HE lters can be used for protection against particulate aerosols containing oil. However,
Bio-Medical Devices Intl does not recommend use of MAXAIR Systems in oily atmospheres unless
specically indicated on the product.
● Do not use near ame or other heat source.
● The use of MAXAIR Systems in an alarm condition is only for immediate exit to a safe environment.
● During high energy work (exertion) rates, it is possible to over-breathe the MAXAIR System and create a
negative pressure situation.
● If air ow is cut off, immediately hold your breath and immediately exit to clean air.
● In the power-off state, little or no respiratory protection is to be expected. Attempted use in this manner is an
abnormal situation.
● In the powered-off state, rapid buildup of carbon dioxide and depletion of oxygen within the DLC system may
occur.
● Non-Filtering areas of the Body Coverings for the 2270-04 and 2270-06 Hoods are tested per ASTM F1671
by an accredited third party laboratory demonstrating compliance to the ANSI/AAMI PB70 Level 4 standard
or testing criteria as applicable. NIOSH does not conduct this testing as part of their approval.
CAUTION
• When subjected to harsh use in critical environments (e.g. holding and dropping a battery by the power
cord) the helmet-battery power cord will wear at a much faster rate than normal. In these types of
circumstances, the power cord should be examined prior to each use, and it is recommended to be changed
out every 30 days, or sooner if it becomes damaged or degraded.
• Do not operate in environments with temperatures exceeding 54°C
• A suitable environment is when an employee can work a full shift comfortably without any special paraphernalia
other than normal clothing.
• Replace damaged or worn Filters immediately.
• Always start with a fully charged battery.
• Charge Li-Ion Battery in a MAXAIR Lithium-Ion battery charger only.
• The Helmet Power Cord should not be removed from its connection to the Helmet unless the Power Cord
needs replacement.
• Do not immerse system components in liquid.
• Never use compressed air to clean any part of the MAXAIR System.
• There are no user-serviceable parts inside the Helmet and Li-Ion Battery. Do not attempt to dis-assemble,
open or service the Helmet and Li-Ion Battery. Call Customer Service,
1-800-443-3842, for assistance.

Page 8 P/N 03521015 Rev K
1.3 SYMBOLS – General and Packaging
1European market“CE” and notied body
number “0194”. 19 Serial Number
2National Institute for Occupational Safety
and Health. 20 Part Number
3
Refer to approval label and User’s instructions
for cautions, limitations, and approved assembly
congurations.
21 Batch Code
4High Eciency. 22 Quantity
5
AAAA
XXXXX
Fluid Resistance / Standard 23 Order Number
6Level 4, ANSI/ AAMI PB70 24 Authorized representative in the European
community.
7Consult instructions for use (IFU) 25 Indoor Use Only
8Consult User Instructional Manual (UIM) of
MAXAIR System 26 Type L and Type R Listing Marks for Canada and the United States
9Do Not in environments requiring
intrinsic safety 27 UL Recognized Component Marks for
Canada and the United States.
10 Place of Manufacture 28 European EMC testing to EN60601-1
11 Date of Manufacture 29 Caution, risk of electrical shock. High
Voltage.
12 Storage Kept Dry. Keep away from rain. 30 Double insulation
13 Storage Humidity Upper limitation. 31 Recyclable.
14 Storage Temperature limitation. 32 Caution, Warning
15 Battery: Operational Upper limit of temperature. 33
British Standard: Respiratory protective
devices- Powered ltering devices
incorporating a helmet or a hood.
16
Per Directive 2002/96/EC, product must be
collected separately. Do not dispose of as
unsorted municipal waste. Contact local
distributor for disposal information.
34 Charging
17
Per Directive 2006/66/EC, collect and recycle
batteries/ battery packs according to EU Member
State regulations.
35 Charge Complete.
18 Use by

P/N 03521015 Rev K Page 9
Filter markings and colors contain shared and unique information respective to the NIOSH and CE regulatory bodies.
NIOSH (Contents within magenta background): MAXAIR Systems provide HE- High Efciency Particulate Air Filtering per
NIOSH 42 CFR 84.
● “HE" and "NIOSH" are specic terminology for Filter Protection Classications per NIOSH VFR.
● Purple label background color is specic to NIOSH Filter color coding requirement per ANSI Z88.7-2001.
CE (Contents outside of magenta background): The user should not confuse the markings on a lter relating to any standard
other than EN 12941 with the classication of this device when used with the corresponding lter.
● MAXAIR Systems meet CE TH2 Class design requirements.
● "EN12942, TH2P R S, CE0194" is specic terminology for Filter Protection Classication per
EN 12941:1998 + A2 : 2008.
● White label background is specic to CE Filter color coding requirements per EN 12941:1998 + A2 : 2008.
NOTE
Artwork Shown is for Reference Only.
CAUTION
The purchaser/user is responsible for determining the appropriateness of the CAPR System for each/any of
their particular applications/environments.
2.1 Marking Denitions
2. Regulatory Marking Denitions

Page 10 P/N 03521015 Rev K
Refer to the regulatory approval inserts and the following NIOSH website addresses for MAXAIR CAPR regulatory approval
status.
http://www2a.cdc.gov/drds/cel/cel_results.asp?startrecord=1&Search=cel_form&maxrecords=50&manufacturer=BMD&appdatefrom=&appdate
to=&powered=&scbatype=&scbause=&privatelabel=
http://www.cdc.gov/niosh/npptl/topics/respirators/disp_part/PAPRtables.html
The following table summarizes current components that may be used to congure systems relative to the applicable Approval
Body.
ITEM
NUMBER DESCRIPTION FILTER CARTRIDGE NIOSH CE
2164-10 2165-10 2163-10 XP
2071-01 Liner (included with 2070-03)     
2070-03 CAPR Helmet     
2061-03 Filter Cover Cap (FCC)    
2075-03 CAPR Helmet with Filter Frame (Cage) 
2076-03 CAPR Helmet with Filter Frame and ChinBar 
2365-02ML DLC Lens-Cuff, Medium-Large    
2365-02SM DLC Lens-Cuff, Small    
2367-02 Quick Cuff 
2260-05ML DLC Shroud, Medium-Large   
2260-05SM DLC Shroud, Small   
2261-01ML DLC Double Shroud, Medium-Large   
2261-01SM DLC Double Shroud, Small   
2270-01ML DLC HE Hood, Medium-Large  
2270-01SM DLC HE Hood, Small  
2270-03ML DLC XP Hood, Medium-Large  
2270-03SM DLC XP Hood, Small  
2270-04ML DLC HE Hood, Medium-Large  
2270-04SM DLC HE Hood, Small-Medium  
2270-06ML HE Hood, Medium-Large  
2270-06SM HE Hood, Small-Medium  
2500-30TSC Li-Ion Battery, Large     
2500-36TSC Li-Ion Battery, Small    
2000-76 Battery Belt     
2600-01 Li-Ion Battery Charger     
Use of Gang Charger and Bracket do not require NIOSH approval or CE Marking
2601-06 6-Gang Charger, w/6 2600-01 Chargers   
2601-06B 6-Gang Charger Bracket, for 2600-01 Chargers   
NOTE: *The CE Marking afxed to the devices, indicates compliance with the following European Community Directives:
●Directive 89/686/EEC – Personal Protective Equipment (PPE)
●Directive 93/42/EEC – Medical Device
This PPE has been EC-type examined by the following notied body:
INSPEC International Ltd
56 Leslie Hough Way
Salford
Great Manchester
M6 6AJ
Number 0194
2.2 Approved System Congurations

P/N 03521015 Rev K Page 11
3.1 Part Numbers
Order Numbers (O.N.) are used throughout the User’s Instructions for brevity. Table 1 lists the Order Numbers and respective
Part Numbers for each component.
Table 1. Part Number Reference Chart
NIOSH No. Syntech No. Order No. General Description
Helmets
03531001 Helmet
03531021 Liner
2590-01 Power Cord
03531001 Helmet
03531021 Liner
2590-01 Power Cord
2070-03 CAPR Helmet
03531001 Helmet
01031269 Filter Frame
03531021 Liner
2590-01 Power Cord
03531001 Helmet
01031269 Filter Frame
03531021 Liner
2590-01 Power Cord
2075-03 2070-03 Helmet with Filter Frame (Cage)
03531001 Helmet
01031269 Filter Frame
03531104 Liner w/ChinBar
2590-01 Power Cord
03531001 Helmet
01031269 Filter Frame
03531104 Liner w/ChinBar
2590-01 Power Cord
2076-03 CAPR Helmet with Filter Frame (Cage) and
Liner-ChinBar
Helmet Covers
01031284 01031284 2061-03 Filter Cover Cap
Helmet Liners
03531021 03531021 2071-01 Liner
03531104 03531104 2071-02 Liner w/Chinbar
Helmet Power
Cords
2590-01 2590-01 2590-01 Long Power Cord
2590-03 2590-03 2590-03 Long Power Cord w/Quick Connect
Filters & Filter
Cartridges
01031327 01031327 2164-10 (HE) Filter Cartridge
01031279 01031279 2163-10 XP Filter Cartridge
01031254 01031254 2165-10 Post Filter Cartridge
07831040 07831040 2170-26 Heavy Loading Filter (HLF)
Hoods
01031417 01031417 2270-01SM HE Hood
01031425 01031425 2270-01ML HE Hood
01031513 01031513 2270-03SM XP Hood
01031521 01031521 2270-03ML XP Hood
07831036 07831036 2270-04SM L4 HE Hood for 2075-03 Helmet, Small Medium
07831037 07831037 2270-04ML L4 HE Hood for 2075-03 Helmet, Medium Large
07831038 07831038 2270-06SM L4 HE Hood for 2076-03/2026-03 Helmet, Small
Medium
07831039 07831039 2270-06ML L4 HE Hood for 2076-03/2026-03 Helmet,
Medium Large
SHROUDS
01031435 01031435 2260-05SM DLC Shroud
01031434 01031434 2260-05ML DLC Shroud
01031394 01031394 2261-01SM DLC Double Shroud, Basic
01031396 01031396 2261-01ML DLC Double Shroud, Basic
Cuffs
01031316 01031316 2365-02 SM DLC Lens-Cuff
01031291 01031291 2365-02 ML DLC Lens-Cuff
07631022 07631022 2367-02 Quick Cuff
3. Introduction

Page 12 P/N 03521015 Rev K
NIOSH No. Syntech No. Order No. General Description
Batteries
01532116 01532116 2500-30TSC Li-Ion Battery, Large, Secured Cord
01531104 01531104 2500-36TSC Li-Ion Battery, Small, Secured Cord
01531030 01531030 2000-30,
2000-30T
Battery, Li-Ion, Large
01531032 01531032 2000-36 ,
2000-36T
Battery, Li-Ion, Small
Chargers
01432089 01432089 2600-01 Li-Ion Battery Charger
01432150 brackets&plate
01421149 power cord
2601-06 Charger, 6-Gang, for 2600-01 chargers
01432150 brackets&plate
01421149 power cord
2601-06B Charger Kit, 6-Gang, for 2600-01 chargers
Accessories
2000-76 2000-76 2000-76 Li-Ion Battery Belt
P900072 2000-201 Comfort Strips
02023003 2000-204 Helmet Hook
02531132 02531132 2000-203 Chin Strap
2000-206 2000-206 Liner Foam Kit
2000-SB 2000-SB Duffel Bag
2702-01 2702-01 Front and Rear Adapters, 2070-03 Helmet
Table 1. Part Number Reference Chart - continued

P/N 03521015 Rev K Page 13
ITEM O.N. PN DESCRIPTION
DLC-CAPR-36
1 2070-03 Helmet
2 2500-36TSC Li-Ion Battery
3 2000-76 2000-76 Li-Ion Battery Charger
4 2600-01 Battery Belt
DLC-CAPR-30
1 2070-03 Helmet
2 2500-30TSC Li-Ion Battery
3 2000-76 2000-76 Li-Ion Battery Charger
4 2600-01 Battery Belt
CAPR-36
1 2075-03 Helmet
2 2500-36TSC Li-Ion Battery
3 2600-76 2000-76 Li-Ion Battery Charger
4 2600-01 Battery Belt
CAPR-30
1 2075-03 Helmet
2 2500-30SC Li-Ion Battery
3 26000-76 2000-76 Li-Ion Battery Charger
4 2600-01 Battery Belt
CAPR-CB-36
1 2076-03 Helmet
2 2500-36TSC Li-Ion Battery
3 2000-76 2000-76 Li-Ion Battery Charger
4 2600-01 Battery Belt
CAPR-CB-30
1 2076-03 Helmet
2 2500-30TSC Li-Ion Battery
3 2000-76 2000-76 Li-Ion Battery Charger
4 2600-01 Battery Belt
Systems are congured from a base of four main components, a Helmet, a Battery, a Battery Belt, and a Battery Charger.
The Belt and Charger are common to all systems.
The Helmet and Battery determine the available Head/Face Covers available to a specic System
3.2 Systems and System Components

Page 14 P/N 03521015 Rev K
3.3 Head/Face Covers vs. Helmet/Battery Selections
HELMET 2070-03 2075-03 2076-03
BATTERY 2500
-36TSC
2500
-30TSC
2500
-36TSC
2500
-30TSC
2500
-36TSC
2500
-30TSC
O.N. DESCRIPTION APPLICABILITY
2000-76 Battery Belt
2600-01 Battery Charger, Single
Hoods and related
2270-01ML DLC HE Hood, Medium-Large
2270-01SM DLC HE Hood, Small
2270-03ML DLC XP Hood, Medium-Large
2270-03SM DLC XP Hood, Small
2270-04ML DLC HE Hood, Medium-Large
2270-04SM DLC HE Hood, Small-Medium
2270-06ML HE Hood, Medium-Large
2270-06SM HE Hood, Small-Medium
Shrouds
2260-05ML DLC Shroud, Medium-Large
2260-05SM DLC Shroud, Small
2261-01ML DLC Double Shroud, Medium-Large
2261-01SM DLC Double Shroud, Small
CUFFS
2365-02ML DLC Lens-Cuff, Medium-Large
2365-02SM DLC Lens-Cuff, Small
Helmet Options
2061-03 Filter Cover Cap
2590-01 Straight Power Cord, 59”
2590-03 Straight Power Core, 59”, Quick Connect
Options for Charging
2601-06 6-Gang Charger, with 2600-01 Chargers
2601-06B 6-Gang Charger Bracket, for 2600-01 Chargers

P/N 03521015 Rev K Page 15
3.4.1 Filter Cover Cap (FCC), 2061-03
The current version FCC includes a right-side and a left-side snap on the rear half of the FCC Skirt (A). These snaps are to
secure the top of the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively.
The earlier version of FCC does not include these snaps (B) and must not be used with the DLC-Shroud and DLC-Double
Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively.
When upgrading older DLC CAPR Systems to use them with the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and
2261-01ML/SM, respectively, you must upgrade those systems to the new version FCC.
NOTE
The new version FCC was included with your 2074-04 Helmet Kits and 2061-03 FCCs if purchased after September
2012.
WARNING
If you have CAPR Helmets with Filter Cover Caps, 2061-03, with lot numbers with a lower number than 1209007-N,
inspect them for the presence of the rear snaps on each side (A). If they are not there, you must replace those FCCs
with newer versions with the snaps to safely use the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and
2261-01ML/SM, respectively, with your CAPR Helmets.
3.4. Applicability of Earlier Version Components and Assemblies

Page 16 P/N 03521015 Rev K
3.4.2 Lithium-Ion Batteries (LIBS) - 2500-36TSC and 2500-30TSC
The 2500-36TSC supersedes the 2000-36 and 2000-36T LIBs.
The 2500-30TSC supersedes the 2000-30 and 2000-30T LIBs.
The functionality and performance of the 2500 Series LIBs is equivalent to those LIBs they supersede and they may be used
interchangeably relative to performance and application.
CAUTION
The power cord for the 2500 Series LIBs has a different cord-to-battery connector (A) and this cord must be used with
the 2500 Series LIBs, and not the older cord (B). The new cord is also compatible with the older style LIBs.
The older cords do not connect reliably with the 2500 Series LIBs and must not be used with these new LIBs.
When you purchase a 2500 Series LIB you will receive new power cords for each of the MAXAIR Helmets you have purchased
over time. You must discard all older power cords when you receive your new 2500 Series LIBs to ensure you are always using
the correct connector, regardless of newer or older battery.
NOTE
The 2500 Series LIBs incorporate a Secure Lock Button and mechanism that securely locks the power cord connector,
from the helmet, into the battery connector. The operation of this Secure Lock Button is described in all appropriate
sections of the User’s Instructions.
If you have questions about the newer versions described in this section, please contact Customer Service at
info@maxair-systems. com, or 1-800-443-3842.
To Exchange Power Cords
1. Firmly grasp the at
sides of the older
Power Cord-to-Hel-
met Connector.
2. Firmly lift the at
Power Cord-to-
Helmet Connector
up and out of the
Helmet receptacle.
3. Place the newer
Power Cord-to-Hel-
met Connector into
the Helmet recepta-
cle and push in until
it is rmly seated.

P/N 03521015 Rev K Page 17
The MAXAIR® Systems CAPR® DLC (Disposable Lens Cuff) Systems are multi-application air-purifying, Li-Ion Battery powered
particulate respirators that optimize user safety, convenience, ease-of-use, and cost effectiveness.
The CAPR loose tting Powered Air Purifying Respirator (PAPR) System congurations are for ltering aerosolized and droplet
particulates from otherwise breathable air.
ITEM O.N. PN DESCRIPTION
1 2071-01A03531021 Helmet Liner
2 2070-03A03531001 Helmet
3 2164-10B01031327 HE Filter Cartridge
4 2061-03C01031284 Filter Cover Cap (FCC)
52365-02SMD
2365-02MLD
01031316
01031291
Disposable Lens Cuff (DLC) - Small/ Medium (SM) and Medium/ Large
(ML)
6 2500-36TSCE01532104 Li-Ion Battery
7 2600-01 01432089 Li-Ion Battery Charger
8 2000-76 2000-76 Battery Belt
A Each 2070-03 Helmet ships with a 2071-01 Helmet Liner assembled to the helmet.
B Alternate Filter Cartridges for Hoods and Shrouds.
C Not used with Hood congurations.
D Alternate head/face covers include Shrouds and Hoods.
E Alternate Batteries may be available for some congurations.
3.5 Standard System Components and Order and Part Numbers
1
87
6
5
432

Page 18 P/N 03521015 Rev K
3.6.1 2070-03 Helmet - Common Helmet Characteristics Except Where Noted
Identify, familiarize and understand
the following key items
1. LED Safety Status Indicators
2. Front Headband Comfort Strip
3. Front Liner Pads
4. Side Foam
5. Side Strap with Snaps
6. Rear Liner Pads
7. Helmet Label
8. Power Cord
9. Helmet Power Cord Connector
10. Liner Power Cord Slot
11. Airow Controller
12. Back Headband Comfort Pad
FRONT
REAR
13. FCC Rear Adapter Post
14. FCC T-Tab
15. Rear Headband Ratchet
Adjustment Knob
16. FCC Side Adapter Post
17. FCC Front Adapter Post
18. FCC Gasket
3.6 Helmets

P/N 03521015 Rev K Page 19
ChinBar
Filter Frame
3.6.2 2075-03 Helmet with Filter Frame
3.6.3 2076-03 Helmet with Filter Frame and ChinBar
2070-03
CAPR Helmet
03531001
03531021
2590-01
2076-03
2070-03 Helmet with Filter Frame (Cage)
and Liner-ChinBar
03531001
01031269
03531104
2590-01
2075-03
2070-03 Helmet with Filter Frame
(Cage)
03531001
01031269
03531021
2590-01
Helmet Main Components 2070-03 2075-03 2076-03
03531001 Helmet
01031269 Filter Frame
03531021 Liner
03531104 Liner w/ChinBar
2590-01 Power Cord
3.6.4 Helmets Summary Differentiations

Page 20 P/N 03521015 Rev K
3.6.5 Characteristics Details (Refer to pages 18-19)
CONDITION DESCRIPTION YELLOW GREEN
3
GREEN
2
GREEN
1
RED
1Battery charge OK, 75% to 100%, Airow OK   
2Battery charge OK, 50% to 75%, Airow OK  
3Battery charge OK, 25% to 50%, Airow OK 
4Battery charge LOW, 0% to 25%, Airow OK 
5Airow LOW, Battery charge LOW  
6Airow LOW, Battery charge OK, 75% to 100%    
7Airow LOW, Battery charge OK,50% to 75%   
8Airow LOW, Battery charge OK, 0% to 50%  
1 LED Safety Status Indicators
● The CAPR Helmet has ve LED Safety Status Indicators located on its underside front that are always visible in the user’s
peripheral vision. They alert the user to the safe operating conditions of the system. They will provide an early warning alert to
the user when the CAPR Helmet is no longer able to maintain adequate airow and/or Battery charge to provide adequate or
continuing protection for the user.
● There are ve LED Safety Status Indicators, one yellow, three green, and one red. On start-up, all LED’s should come on
briey (LED test) before proceeding to normal operation. During normal operation, the LEDs continuously indicate the status
of the Airow and Battery charge level.
● Airow is proper if the Yellow LED is off. A continuously lit or ickering Yellow LED indicates low or marginal airow. If the
Yellow LED is lit, check the Filter Cartridge for excess particulate/dirt build-up and damage, and replace if necessary.
● The Battery charge level is indicated by the three Green and one Red LEDs. The approximate charge level is continuously
indicated by the changing LEDs.
● When all three Green LEDs are lit, the Battery has approximately 75% to 100% of its charge.
● When two Green LEDs are lit, the Battery has approximately 50% to 75% of its charge.
● When only one Green LED is lit, the Battery has approximately 25% to 50% of its charge. When this occurs the user should
prepare to exit to a safe area to obtain a fully charged Battery.
● When all three Green LEDs are off and the Red LED is lit, the Battery level is low, with approximately 0% to 25% charge left.
When this occurs the user should promptly exit to a safe area to obtain a fully charged Battery.
● If the Battery did not provide 8-10 hours of use, change to a fully charged Battery or recharge the current Battery. (The
optional large Battery can provide as much as 16-20 hours of use per charge).
2 Front Headband Comfort Strip
Provides cushion for comfort. Attached via Velcro, and removable. For replacement refer to Accessories, Section 14.
3 Front Liner Pads
Provide cushion for comfort. Attached via adhesive. For replacement refer to Accessories, Section 14.
4 Side Foam
Attached via permanent adhesive. Cannot be replaced, require new Helmet Liner. For replacement refer to Section 14.
WARNING
Failure to heed the LED Safety Status Indicators and exit
immediately to a safe environment when alarm conditions are
present may be hazardous to the user’s health.
When Green LEDs are not lighted, the user should immediately
exit to a safe area to obtain a recharged Battery.