Max Twintier RB441T Operator's manual

REBAR TYING TOOL
OUTIL DE LIGATURE DE BARRES
ATADORA DE ARMADURAS DE REFUERZO
RB441T(CE)
INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS
MODE D'EMPLOI ET CONSIGNES DE SÉCURITÉ
MANUAL DE INSTRUCCIONES E INSTRUCCIONES DE SEGURIDAD
INDEX
SOMMAIRE
ÍNDICE
ENGLISH Page 2 to 17
FRANÇAIS Page 18 à 32
ESPAÑOL Página 33 a 48
Before using the tool, read and understand tool labels and manual. Failure to
follow warnings could result in serious injury. Keep these instructions with the
tool for future reference.
Veillez à lire et bien comprendre les étiquettes et le manuel avant d'utiliser cet
outil. Tout manquement au respect des avertissements peut entraîner des
blessures graves. Conservez ces instructions avec l'outil pour toute
consultation ultérieure.
Lea y comprenda las etiquetas y el manual de la herramienta antes de usarla.
El incumplimiento de las advertencias puede provocar lesiones graves.
Conserve estas instrucciones junto con la herramienta para futuras consultas.
WARNING
AVERTISSEMENT
ADVERTENCIA

LOCK
⑤⑮
⑬⑭
④
②
②
⑦
⑥
③
③
⑳
Fig.1
22
21
23
⑫
①
⑨
⑩
⑪
⑧
Fig.4
Fig.2 Fig.3
Fig.5 Fig.6
⑯
⑰⑱
⑲
②
⑤⑮
2

Fig.7 Fig.8 Fig.9
Fig.10 Fig.11 Fig.12
Fig.13 Fig.14 Fig.15
Fig.16 Fig.17 Fig.18
Fig.19 Fig.20 Fig.21
⑨
UNLOCK ⑮
45°
⑥
⑥
PUSH
⑨ ⑧
⑦
24
②
⑱
⑲
25
3

⑬
Fig.22 Fig.23 Fig.24
Fig.25 Fig.26 Fig.27
Fig.28 Fig.29 Fig.30
Fig.31
⑪⑪
4

5
INDEX
1. NAME OF PARTS.........................................................................6
2. LIST OF CONTENTS....................................................................6
3. GENERAL POWER TOOL SAFETY WARNINGS .......................7
4. RB441T SAFETY FEATURES......................................................9
5. TOOL SPECIFICATIONS AND TECHNICAL DATA..................11
6. TECHNICAL DATA.....................................................................12
7. PRODUCTION YEAR .................................................................12
8. WIRE SPECIFICATION ..............................................................13
9. APPLICATIONS..........................................................................13
10. APPLICABLE REBAR SIZE.......................................................13
11. BATTERY INSTRUCTIONS........................................................14
12. OPERATING INSTRUCTIONS ...................................................15
13. STORAGE...................................................................................16
14. WARNING BUZZERS AND PROCEDURES TO FOLLOW .......17
DEFINITIONS OF SIGNAL WORDS
WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate
injury.
NOTICE: Indicates a property damage message.
ENGLISH
INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS
Original instructions

6
1. NAME OF PARTS
Fig.1
Fig.2
Fig.3
Refer to the JC925 operating and maintenance manual.
Fig.12
Fig.13
2. LIST OF CONTENTS
• MAX Rebar Tying tool / RB441T(CE)
• Lithium ion Battery pack / JPL91440A
• Lithium ion Battery charger / JC925(CE)
•Powercord
• INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS (This book)
1Arm
2Trigger lock
3Trigger
4Grip
5Battery pack
6Magazine stopper
7Magazine
8Release button
9Release stopper
0Curl guide
aCenter mark
bSerial number
cTorque dial
dLED
eMain switch
fHook
gWindow
hFeeding gear
iWire guide
jBelt hook (sold separately)
kPack cap
lTerminal
mLatch
nMagazine cover
oHolding slot

7
3. GENERAL POWER TOOL
SAFETY WARNINGS
1. WORK AREA SAFETY
•Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
•Do not operate power tools in
explosive atmospheres, such as in the
presence of flammable liquids, gases
or dust. Power tools create sparks which
may ignite the dust or fumes.
•Keep children and bystanders away
while operating a power tool.
Distractions can cause you to lose
control.
2. ELECTRICAL SAFETY
•Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs with
earthed (grounded) power tools.
Unmodified plugs and matching outlets
will reduce risk of electric shock.
•Avoid body contact with earthed or
grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is earthed or grounded.
•Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
•Do not abuse the cord. Never use the
cord for carrying, pulling or
unplugging the power tool. Keep cord
away from heat, oil, sharp edges or
moving parts. Damaged or entangled
cords increase the risk of electric shock.
• When operating a power tool outdoors,
use an extension cord suitable for
outdoor use.
Use of a cord suitable for
outdoor use reduces the risk of electric
shock.
•If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected
supply. Use of an RCD reduces the risk
of electric shock.
3. PERSONAL SAFETY
• Stay alert, watch what you are doing and
use common sense when operating a
powertool.Donotuse a powertoolwhile
you are tired or under the influence of
drugs, alcohol or medication.
A moment
of inattention while operating power tools
may result in serious personal injury.
•Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing
protection used forappropriate conditions
will reduce personal injuries.
•Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or
battery pack, picking up or carrying
the tool. Carrying power tools with your
finger on the switch or energising power
tools that have the switch on invites
accidents.
•Remove any adjusting key or wrench
before turning the power tool on.
A wrench or a key left attached to a
rotating part of the power tool may result
in personal injury.
•Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in
unexpected situations.
•Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
•If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of
dust collection can reduce dust-related
hazards.
4. POWER TOOL USE AND CARE
•Do not force the power tool. Use the
correct power tool for your
application. The correct power tool will
do the job better and safer at the rate for
which it was designed.
READ ALL SAFETY WARNINGS AND ALL
INSTRUCTIONS.
Failure tofollow thewarnings andinstructions
may result in electric shock, fire and/or
serious injury. Save all warnings and
instructions for future reference. The term
"power tool" in the warnings refers to your
mains-operated (corded) power tool or
battery-operated (cordless) power tool.
WARNING

8
•Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be
repaired.
•Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments,changingaccessories,or
storing power tools. Such preventive
safety measures reduce the risk of
starting the power tool accidentally.
•Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands
of untrained users.
•Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the power
tool's operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly
maintained power tools.
•Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.
•Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5. BATTERY TOOL USE AND CARE
•Recharge only with the charger
specified by the manufacturer. A
charger that is suitable for one type of
batterypackmaycreatea riskoffire when
used with another battery pack.
•Use power tools only with specifically
designated battery packs. Use of any
other battery packs may create a risk of
injury and fire.
•When battery pack is not in use, keep
it away from other metal objects, like
paper clips, coins, keys, nails, screws
or other small metal objects, that can
make a connection from one terminal
toanother.Shortingthebatteryterminals
together may cause burns or a fire.
•Under abusive conditions, liquid may
be ejected from the battery; avoid
contact. If contact accidentally occurs,
flush with water. If liquid contacts
eyes, additionally seek medical help.
Liquidejected fromthebatterymay cause
irritation or burns.
6. SERVICE
• Have your power tool serviced by a
qualified repair person using only
identical replacement parts.
This will
ensure that the safety of the power tool is
maintained.
•Do not use the power tool in the rain, where
water is splashing, in a wet place, or in a
damp place. Using the tool in these or similar
conditions will increase the risk of electric
shock, dangerous malfunction, and
overheating.
•DO NOT DISPOSE OF BATTERY PACKS/
BATTERIES INTO FIRE OR WATER. Battery
packs/batteries should be collected, recycled
or disposed of in an environmental-friendly
manner.
•PROTECT THE BATTERY AGAINST HEAT,
ALSO AGAINST CONTINUOUS SUN
IRRADIATION AND FIRE. There is danger of
explosion.
•CHARGE THE BATTERY PACK IN A
TEMPERATURE RANGE5°C (41°F)TO40°C
(104°F).
•DONOTDISPOSEOF POWER TOOLS INTO
HOUSEHOLD WASTE. According to the
European Guideline 2002/96/EC for Waste
Electrical and Electronic Equipment and its
implementation into national right, power tools
that are no longer usable must be collected
separately and disposed of in an
environmentally correct manner.
•DEFFECTIVE OR DEAD OUT BATTERY
PACKS/BATTERIES MUST BE RECYCLED
ACCORDING TO THE GUIDELINE 2006/66/
EC.

9
4. RB441T SAFETY
FEATURES
1. INSPECT THE PARTS BEFORE
MOUNTING THE BATTERY PACK
•Examine the screws to make sure they are
securely tightened.
Incomplete tightening may result in an
accident or breakage. If a screw is loose,
retighten it completely.
•Inspect parts for damage.
Parts will wear over periods of use. Look
alsoformissingand defectiveparts andfor
parts of poor quality. If a part must be
replaced or repaired, purchase the
replacement part at the dealer where the
tool was purchased or MAX CO., LTD.
authorized distributors.
Use only genuine authorized replacement
parts.
2. SET THE MAIN SWITCH (FIG.6.e) AT
"OFF", THE TRIGGER LOCK (FIG.6.2)
AT "LOCK" AND REMOVE THE BATTERY
PACK (FIG.6.5), WHEN CHANGING THE
BATTERY PACK, REPLACING OR
ADJUSTING THE TIEWIRE,
ABNORMALITIES OCCUR, AND THE
TOOL IS NOT BEING USED
Leaving the tool switched on in these
situations may cause breakdowns or
damage.
3. KEEP FINGERS AND BODY PARTS
CLEAR BETWEEN THE ARM AND CURL
GUIDE AT ALL TIMES (FIG.23)
Failure to do so may result in serious injury.
4. KEEP FINGERS AND BODY PARTS
AWAY FROM THE TIEWIRE WHEN TOOL
IS IN OPERATION
Failure to do so may result in serious injury.
5. DO NOT POINT THE TOOL AT ANYONE
Personal injury may result if the tool catches
an operator or anyone working near him/her.
While working with the tool, be extremely
careful not to bring hands, legs, and other
body parts near the arm of the tool.
6. WHEN THE TOOL IS NOT IN OPERATION
KEEP YOUR FINGERS OFF THE
TRIGGER
Failure to do so may cause accidental tying,
leading to serious injury.
7. NEVER OPERATE THE TOOL UNDER
ANY ABNORMAL CONDITION
If the tool is not in good working order, or if
any abnormal condition is noticed, switch it
off immediately (set the Main switch at
"OFF"), lock the Trigger and have it
examined and repaired.
8. AFTER BATTERY INSTALLATION IF THE
TOOL OPERATES WITHOUT THE
TRIGGER BEING PULLED OR THE
OPERATOR NOTICES UNUSUAL HEAT,
SMELL, OR SOUND, DISCONTINUE
OPERATION
Failure to do so may lead to serious injury.
Return to dealer for safety inspection.
9. NEVER MODIFY THE TOOL
Modifying the tool will impair performance and
operatingsafety.Anymodificationmayleadto
serious injury and void the tool warranty.
10. MAINTAIN THE TOOL IN GOOD
OPERATING CONDITION
To secure operating safety and ensure top
performance, keep the tool free of wear and
damage. Also keep the tool's hand grip dry
and clean, especially free of oil and grease.
11. USE ONLY THE AUTHORIZED BATTERY
PACK
If the tool is connected to a power supply
other than the authorized pack, such as a
rechargeable battery, a dry cell, or a storage
battery for use in automobiles, the tool may
be damaged, break down, overheat, or even
catch on fire. Do not connect this tool to any
power supply except the authorized battery
pack.
12. TO ENSURE MAXIMUM PERFORMANCE,
FULLY CHARGE THE BATTERY BEFORE
USE
A new battery pack or one not used for
extended periods may have self-discharged
and thus may need recharging to restore it to
a fully charged condition. Before operating
thetool,make suretochargetheBatterypack
with the designated MAX Battery charger.
13. BATTERY CHARGING PRECAUTION
13-1 Use only MAX Battery charger and
MAX Battery pack.
Failure to do so may cause the Battery
to overheat or catch fire leading to
serious injury.

10
13-2 Charge the Battery from AC between
220V and 240V wall sockets.
Failure to do so may result in
overheating, or inadequate charging
possibly causing serious injury.
13-3 Never use a transformer.
13-4 Neverconnect the Battery charger to
an engine generator direct-current
power supply.
The charger will break down or be
damaged from burning.
13-5 Avoid charging the Battery pack in
the rain, in a damp place, or where
water is splashing.
Charging a damp or wet Battery pack
will cause an electric shock or a short
circuit that may lead to damage from
burning and even the tool catching on
fire.
13-6 Do not touch the power cord or plug
with a wet hand or glove.
This may cause injury from electric
shock.
13-7 Do not put a cloth or any other cover
on the Battery charger while the
Battery pack is being charged.
This will cause overheating and
damage from burning, or the Charger
may even catch fire.
13-8 Keep the Battery pack and Battery
charger away from heat and flames.
13-9 Do not charge the Battery pack near
flammable materials.
13-10 Charge the Battery pack in a well
ventilated place.
Avoid charging the Battery pack where
it will be in direct sunlight.
13-11 Charge the Battery pack in a
temperature range of 5°C (41°F) to
40°C (104°F).
13-12 Avoid continual use of the Battery
charger.
Rest the Charger for 15 minutes
between charges to avoid functional
trouble with the unit.
13-13 Any objects that block the
ventilation holes or Battery pack
receptacle may cause electric shock
or functional troubles.
Operate the charger free of dust or
other foreign materials.
13-14 Handle the power cord carefully.
Do not carry the Battery charger by its
power cord. Do not use the power cord
to disconnect it from a wall socket; this
will damage the cord and break the
wires or cause a short circuit. Do notlet
the power cord contact sharp edged
tools, hot materials, oil, or grease. A
damaged cord must be repaired or
replaced.
13-15 Do not charge non rechargeable
batteries with this charger.
13-16 This charger is not intended for use
by children or disabled persons
without supervisor.
13-17 Children should be supervised to
ensure that they do not play with the
charger.
13-18 Put a Pack cap (Fig.2.k) on the
Terminal (Fig.2.l) of the Battery
pack.
When the Battery pack is not in use, put
a Pack cap on its Terminal to prevent
short circuits.
13-19 Do not let the Terminal (metal
component) of the Battery pack
short-circuit.
A short circuit in the Terminal will
generate a large current, causing to
overheat the Battery pack and become
damaged.
13-20 Do not leave or store the tool in a
vehicle or in direct sunlight during
summer. Leaving the tool in high
temperature conditions may cause
the Battery pack to deteriorate.
13-21 Do not store a fully discharged
Battery pack. If a fully discharged
Battery pack is removed from the
system and left for a long period of
time, it may become damaged.
Recharge the battery immediately
when it has been discharged.
14. WEAR SAFETY GLOVES WHILE
OPERATING THE TOOL
The finish tie has sharp edges. To avoid
serious injures, be careful not to touch the
sharp edges.
15. PRIOR TO USING THE TOOL
(Fig.4 and 5) Make sure that the safety
features function properly. If they do not,
avoid using the tool.

11
5. TOOL SPECIFICATIONS AND TECHNICAL DATA
<BATTERY CHARGER>
<BATTERY PACK>
PRODUCT DESCRIPTION MAX Rebar Tying tool “TWINTIER”
PRODUCT NO. RB441T(CE)
DIMENSIONS (Battery pack included) (H)295mm x (W)120mm x (L)330mm
WEIGHT (Battery pack included) 2.5kg / 5.6lbs
BATTERY Lithium ion Battery pack / JPL91440A
OPERATING TEMPERATURE -10°C to 40°C / 14°F to 104°F
HUMIDITY 80% RH or less
PRODUCT DESCRIPTION Lithium ion Battery charger
PRODUCT NO. JC925(CE)
INPUT AC220-240V 50/60Hz 1.4A 160W
OUTPUT DC14.4V 7.5A, DC18V 5.4A, DC25.2V 4.5A
WEIGHT 1.5kg / 3.3lbs
OPERATING TEMPERATURE RANGE 5°C to 40°C / 41°F to 104°F
OPERATING HUMIDITY RANGE 80% RH or less
PRODUCT DESCRIPTION Lithium ion Battery pack
PRODUCT NO. JPL91440A
NOMINAL VOLTAGE DC14.4V(3.6V x 4cells)
NOMINAL CAPACITY 3.9Ah (3,900mAh)
CHARGING TIME Quick charging – Approx. 33min.(Approx. 90% of capacity)
Full charging – Approx. 45min.(100% of capacity)
ACCESSORIES Pack cap
WEIGHT 0.5kg / 1.1lbs
CHARGING TEMPERATURE 5°C to 40°C / 41°F to 104°F
OPERATINGTEMPERATURE RANGE 0°C to 40°C / 32°F to 104°F
OPERATING HUMIDITY RANGE 80% RH or less
TIES PER CHARGE Approx. 4,000 ties (*under the following conditions: normal temperature,
unused, full-charged battery and 13mm x 13mm / #4 x #4 rebars)

12
6. TECHNICAL DATA
6-1 NOISE
Measured value according to EN 60745:
A-weighted sound pressure level (LpA): 79 dB
Uncertainty (KpA): 3dB
A-weighted sound power level (LWA): 79 dB
Uncertainty (KWA): 3dB
6-2 VIBRATION
Measured value according to EN 60745:
Vibration total values (ah): 0.5 m/s2
Uncertainty (K): 0.1 m/s2
• The declared vibration emission value has been measured in accordance with the standard test method and may
be used for comparing one tool with another.
• The declared vibration emission value may also be used in a preliminary assessment of exposure.
• The vibration emission during actual use of the power tool can differ from the declared emission value depending
on the ways in which the tool is used.
• Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the
actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is
switched off and when it is running idle in addition to the trigger time).
6-3 RADIATED EMISSION 30-1000 MHZ Class A
This is a class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
6-4 Overvoltage category - category 1 according to IEC 60664-1
6-5 Pollution degree - degree 4 according to IEC 60664-1
6-6 Design guidelines – Machinery directive annex 1, EN60745-1, EN60745-2-18
7. PRODUCTION YEAR
This product bears production number in the body (Fig.1.b). The two digits of the number from left
indicates the production year.
WARNING
WARNING
(Example)
17526035D
Year 2017

13
8. WIRE SPECIFICATION
*RB441T is not compatible with TW898 series or TW1525 series.
9. APPLICATIONS
• Precast concrete panel
• Building foundation
• Commercial building
• Road & Bridge
• Floor heating pipe
10.APPLICABLE REBAR SIZE
■2 rebars combination
■3 rebars combination
■4 rebars combination
TIEWIRE TW1061T TW1061T-PC TW1061T-EG
TYPE OF WIRE Annealed wire Poly-coated wire Electro-galvanized
wire
DIAMETER 1.0mm 1.1mm 1.0mm
TIES/COIL 10 mm × 10 mm / #3 × #3 Approx. 265 ties Approx. 230 ties Approx. 265 ties
13 mm × 13 mm / #4 × #4 Approx. 240 ties Approx. 210 ties Approx. 240 ties
22 mm × 16 mm × 16 mm /
#7 × #5 × #5 Approx. 170 ties Approx. 150 ties Approx. 170 ties
Minimum Maximum
10mm ×10mm / #3 ×#3 22mm ×22mm / #7 ×#7
25mm ×19mm / #8 ×#6
Minimum Maximum
10mm × 10mm × 10mm / #3 × #3 × #3
22mm ×16mm ×16mm / #7 ×#5 ×#5
25mm ×13mm × 13mm / #8 ×#4 ×#4
Minimum Maximum
10mm × 10mm × 10mm × 10mm /
#3
× #3 × #3 × #3
16mm ×16mm ×13mm ×13mm /
#5 ×#5 ×#4 ×#4

14
11.BATTERY INSTRUCTIONS
About the Battery Level Indicator
(1) To check the battery level (excluding while charging or whileoperating the charging
tool), press the Battery level check button.
(2) The Battery level gauge is on according to the battery level.
Service Life of the Battery pack
If any condition described below is observed, the Battery pack is at the end of its service life. Replace it
with a new one.
Although the Battery pack has been properly charged (fully charged), a great drop in tying time has been
noticed.
•Do not charge the Battery pack when this happens. If the motor’s rotational speed slows down,
the power of the Battery pack is considered to be nearly depleted. Using the tool more will
cause it to overdischarge, resulting in a shortened service life of the Battery pack and also in
functional trouble of the tool’s main body.
•Do not use a Battery pack when its service life is finished.
This will cause functional trouble in the tool’s main body. Also charging a Battery pack that is
out of service life will lead to functional trouble in the Charger.
Recycling a Li-ion Battery
The MAX battery pack uses a Li-ion battery, it may be illegal to dispose of this Battery into the municipal
waste system. Check with your local solid waste officials for details in your area for recycling options or
proper disposal.
When disposing of the Battery pack, make sure to put a Pack cap on its Terminal (with insulating
tape securing it) to prevent short circuits.
Batterylevel
gauge
Battery level:
0% Battery level: about 0 to 10% Battery level: about 10 to 40% Battery level: about 40 to 70%
Battery level:
about 70 to 100%
All indicators
OFF One red indicator blinks One red indicator ON Two red indicators ON Three red indicators ON
Battery level check button
Battery level gauge
NOTICE
CAUTION

15
12.OPERATING INSTRUCTIONS
1. How to set the Tiewire
(Fig.6) Set the Main switch (e) at "OFF", the
Trigger lock (2) at "LOCK" and remove the
Battery pack (5).
•Be careful not to drop or give a strong
impact to the Tiewire. It may cause the
damage and the malfunction of the tool.
•Beware of the tip of the wire when you pick
up the Tiewire. It might cause an injury.
1-1 (Fig.9) Press the Release button (8) of this
tool, and confirm that the Release button is
caught in the Release stopper (9).
1-2 (Fig.10) Stretch out the tip of the wound
Tiewire.
BE SURE TO USE ONLY THE SPECIFIED
TIEWIRE (MAX TW1061T Series).
The use of binding wire that has not been
specified may cause breakdown of this tool.
Therefore, besure only touse thespecifiedMAX
TW1061T series.
RB441T is not compatible with TW898 series or
TW1525 series.
DO NOT USE RUSTY WIRE.
The use of the rusty wire may cause functional
trouble of the tool.
1-3 (Fig.11) Rotate the Magazine stopper (6)
45° counterclockwise.
1-4 (Fig.12,13) Open the Magazine cover (n)
and set the Tiewire in the Magazine (7)with
the Holding slot (o) side of the reel facing
up.
1-5 (Fig.14) Grasp the tool with the left hand,
hold the tip of the wire with the right hand,
and remove the wire from the Holding slot.
The 2 wire tips of new Tiewire are twisted.
1-6 (Fig.15) Straighten out the tip of the wire,
and insert the twisted wire into the Wire
guide (i) parallel.
1-7 (Fig.16) Confirm through the Window that
the twisted part of wire has reached past two
Feeding gears (h).
1-8 (Fig.17) Press the Release stopper (9) up,
and confirm that the Release button has
been raised up.
1-9 (Fig.18) Close the Magazine cover and
rotate the Magazine stopper 45° clockwise.
If the Window is dirty
Open the Window (Fig.1.g) and wipe off the dirt
on the inside of the Window with a cloth. Close
the Window again after cleaning to ensure that
foreign objects will not be able to enter the tool.
2. How to operate RB441T
(Fig.6) Set the Main switch (e) at "OFF", the
Trigger lock (2) at "LOCK" and remove the
Battery pack (5).
2-1 (Fig.19) Mount the Battery pack on the tool's
main body until a click is heard.
2-2 (Fig.20) When Main switch (e) is turned
"ON", the Hook (Fig.1.f) of the tip rotates
automatically for initializing, absolutely do
not bring your fingers close to any rotating
andmoving part.Setthe Mainswitch at "ON"
and the trigger lock (2) at "UNLOCK".
2-3 (Fig.21) Tilt the tool 45° angle to the crossed
rebars.
2-4 (Fig.22) Align the Center mark (a) to the
center of the crossed rebars.
2-5 Once pull the Trigger, the tool automatically
completes a series of tying actions (feeding,
cutting, gripping and tying).
•(Fig.23) When the Main switch (Fig.1.e) is
turned "ON", the Hook (Fig.1.f) of the tip
rotates automatically for initializing,
absolutely do not bring your fingers close
to any rotating and moving part.
•Do not touch any rotating and moving part
such as hook of the tip or the Tiewire
during the tying work (while the machine is
operating).
3. How to remove the Tiewire
(Fig.6) Set the Main switch (e) at "OFF", the
Trigger lock (2) at "LOCK" and remove the
Battery pack (5).
3-1 (Fig.9) Press the Release button (8) of the
tool and confirm that the Release button is
caught in the Release stopper (9).
CAUTION
NOTICE
WARNING

16
3-2 (Fig.11) Rotate the Magazine stopper (6) to
open the Magazine cover.
3-3 (Fig.24) Remove the Tiewire from the
Magazine.
3-4 (Fig.25) Remove the wire with the plastic
piece from the Wire guide.
4. When the Tiewire runs out
(Fig.26) The plastic piece comes off when it is
used up normally, and can be discarded
separately as plastic and metal wire. (About 20
cm remains after normal use)
(Fig.6) Set the Main switch (e) at "OFF", the
Trigger lock (2) at "LOCK" and remove the
Battery pack (5).
5. Tension adjustment
(Fig.27.c) This dial allows you to adjust wire
tension torque slightly. To increase the tension,
turn it in the counterclockwise. To decrease the
tension, turn it in the clockwise.
6. Auto Power-off feature
Thistool has "Auto Power-off"feature,which
saves the power consumption of the Battery
when the tool is not operated.
If the tool is not operated for 30minutes, the tool
is automatically turned off. When the power is
turned off automatically, turn the Main switch
OFF and ON again to operate the tool.
7. For proper tightness
7-1 (Fig. 21) Tiltthe tool 45° angle to the crossed
rebars.
7-2 (Fig.22) Align the Center mark (a) to the
center of the crossed rebars.
7-3 (Fig.28) Apply the tool perpendicularly to the
surface of the crossed rebars.
During tool operation
Do not move the tool during tying operation until
the tool stops tying automatically.
7-4 (Fig.29) Tie in alternate direction.
7-5 (Fig.30) Cross tying.
Bent the knot of the first tie before making
the second tying.
8. How to reload previously used
Tiewire
(Fig.31) Without twisting the 2 wires, insert them
into the Wire guide (i).
13.STORAGE
Do not store the tool in a cold weather
environment. Keep the tool in a warm area.
When not in use, the tool should be stored in a
warm and dry place. Keep out of reach of
children.
REMOVE REEL OF TIEWIRE
When you have finished the Tiewire, remove the
reel from the tool.
STORE THE TOOL
When you have finished tying work or when the
tool will not be used for a while, set the Main
switch (Fig.1.
e ) at "OFF", the Trigger lock
(Fig.1.
2 )at "LOCK"andremovetheBattery pack
(Fig.1.
5 ). The tool and accessories should be
stored in a well-ventilated dry place where the
temperature will not exceed 40°C (104°F).
The Battery pack with the Pack cap (Fig.2.
k ) to
prevent short circuits should be stored in a well-
ventilated dry place where the temperature will
not exceed 30°C (86°F).

17
14.WARNING BUZZERS AND PROCEDURES TO FOLLOW
This tool sounds warning buzzers for the conditions described below. If the buzzer sounds, follow
procedures according to the conditions described below.
<Buzzer types and procedures to follow>
<When no buzzer sounds but malfunction is suspected>
• If the conditions described below occur, set the Main switch (Fig.1. e ) at "OFF", the Trigger
lock (Fig.1.
2 ) at "LOCK" and remove the Battery pack (Fig.1. 5 ) before following procedures.
• Do not touch the tying or rotating parts at the tip when setting the Main switch at "ON" under
any circumstances.
Buzzer types Possible cause Procedures to follow
Once (Pi, pi, pi...) Wire is jammed in the Hook
(Fig.1.f)Checkwhetherthewireoranythingelse is caught in the Hook
Motor is hot Let the tool rest and cool down
Twice (Pipi, pipi, pipi...) Low battery Charge the Battery pack
Battery pack is not fully inserted Insert the Battery pack properly
Three times
(Pipipi, pipipi, pipipi...)
Tiewire is used up Replace with a new Tiewire
Tiewire is jammed Open the Magazine cover (Fig.12.n)
and fix the jammed wire
Continuous high pitched
beep (Piii...) Curl guide (Fig.1.0) is open Confirm supported rebar diameters
Single-short and
continuous high & low
pitched chime
(Pipo / Pii poh Pii poh...)
Internalstructure;defectininternal
driving mechanism
Immediately discontinue operation and
set the Main switch (Fig.6.e) at "OFF",
the Trigger lock (Fig.6.2) at "LOCK"
and remove the Battery pack (Fig.6.5)
before consulting. Then contact the
dealer where the tool waspurchased or
MAX CO., LTD. authorized distributors.
Symptom Possible cause Procedures to follow
Main switch is "ON" but
does not work Dead battery Switch to a new battery and confirm whether it works
Product does not
function Auto Power-off feature operated Try switching the Mainswitch (Fig.1.e) from OFF to ON
Tying is not proper Wire is touching rebars while tying Tie so that wire is not touching rebars
Twisted off Rebar size is not applicable Use with supported rebars diameters
Tension adjustmentdial is too tight Adjust tension adjustment dial
(Fig.1.c)
Tension is too loose
The tied section is not on the
Center mark (Fig.22.a)Align the Center mark to the center of the crossed rebars and pull the trigger
Rebar size is not applicable Use with supported rebar diameters
Tension adjustment dial is too
loose Adjust tension adjustment dial tighter (Fig.1.c)
Tie form is notably
deformed Worn or broken parts
Immediately discontinue operation and
set the Main switch (Fig.6.e) at "OFF",
the Trigger lock (Fig.6.2) at "LOCK"
and remove the Battery pack (Fig.6.5)
before consulting. Then contact the
dealer where the tool waspurchased or
MAX CO., LTD. authorized distributors.
Increased frequency of
jamming
WARNING

49
RB441T(CE)
EXPLODED
VIEW AND SPARE PARTS LIST SCHEMA ECLATE ET LISTE DES PIECES DE RECHANGE DESPIECE DE LA MAQUINA Y LISTA DE RECAMBIOS
158
I
140
79
139
99
142
138
140
136
133
135
137
131
134
130
132
156
155
157
153
151
147
150
148
149
154
145
143 144
79
29
79
141
29
146
152
H
H
G
h
e
h
128
116
127
129
123
126
125
124
117
122
119
121
118
120
115
111
112
113
114
107
110
106
109
103
105
102
104
99
100
101
99
99
90
108
F
98
E
f
f
94 95
97
96
D
e
c
d
b
a
f
93
g
B
b
a
24
30
45
42
40
39
46
44
43
41
25
38
37
36
34
33
32
2931
29
24
28
27
26
1425
24
23
22
21
20
19
18
17
16
15
14
11
35
88
C
A
G
F
I
E
D
B
J
J
g
88
87
99
163
160
91
8791
91
82
80
79
137 82
91
137
88
180
182
179
181
176
178
175
177
181
174
179
173
80
11
82
11
161
162
159
165
164
99
169
166
168
167
83
170
172
171
92
91
80
86
86
91
90
88
86
84
83 80
8886
88
89
87
85
79
81
79
80
A
1
23
6
4
5
11
9
10
8
7
12
13
C
d
c
56
56
53
53
51
47
49
48
52
50
55
59
61
64
65
66
54
57
58
60
62 63
67
68
70
72
74
76
78
75
69
69
71
73
75
77

50
RB441T(CE)
ITEM
NO. PART NO. MATERIAL ENGLISH FRANÇAIS ESPAÑOL
1 RB70618 Steel ARM A ASSY ENSEMBLE DU BRAS CONJUNTO DE BRAZO “A”
2 BB40481 Steel BOLT 3X5 BOULON 3X5 PERNO 3X5
3 AA71408 Steel SCREW M3X3 VIS M3X3 TORNILLO M3X3
4 RB12633 Steel WIRE GUIDE BASE BASE DU GUIDE FIL BASE DE GUÍA DEL ALAMBRE
5 RB81278 Steel ARM A UNIT BRAS A BRAZO “A”
6 BB41714 Steel BOLT 3X5 SG BOULON 3X5 SG PERNO 3X5 SG
7 RB12636 Steel WIRE GUIDE LEVER LEVIER DU GUIDE FIL PALANCA DE GUÍA DEL ALAMBRE
8 KK29117 Steel COMPRESSION SPRING 9117 RESSORT À PRESSION 9117 MUELLE DE COMPRESIÓN 9117
9 RB70620 Steel WIRE GUIDE UNIT GUIDE FIL GUÍA DEL ALAMBRE
10 FF41865 Steel STEP PIN 1865 BOULON À GRADINS 1865 PERNO ESCALONADO 1865
11 JJ10113 Steel E-RING 2.5 BAGUE 2,5 ANILLO EN "E" 2,5
12 BB40420 Steel BOLT 4X13 BOULON 4X13 PERNO 4X13
13 FF52115 Steel HOLLOW PIN 2115 GOUPILLE CREUSE 2115 PERNO HUECO 2115
14 EE39861 Steel WASHER 4.3X9X1 RONDELLE 4,3X9X1 ARANDELA 4,3X9X1
15 RB10770 Steel FEEDING GEAR A ENGRENAGE D'ALIMENTATION ENGRANAJE DE ALIMENTACIÓN "A"
16 FF51715 Steel HOLLOW PIN 1715 GOUPILLE CREUSE 1715 PERNO HUECO 1715
17 FF31559 Steel PARALELL PIN 1559 GOUPILLE PARALLÈLE 1559 PERNO PARALELO 1559
18 RB12740 Steel SHAFT COLLAR COLLIER D'AXE COLLAR DE EJE
19 RB12653 Steel CLUTCH B EMBRAYAGE B ACOPLAMIENTO "B"
20 RB12651 Steel CLUTCH A EMBRAYAGE A ACOPLAMIENTO "A"
21 RB12652 Steel FEEDING GEAR SHAFT A
AXE DE L'ENGRENAGE D'ALIMENTATION A EJE DE ENGRANAJE DE ALIMENTACIÓN "A"
22 RB70700 PC, Steel FEEDING MOTOR BASE UNIT BASE DU MOTEUR D'ALIMENTATION BASE DE MOTOR DE ALIMENTACIÓN
23 RB70627 FEEDING MOTOR MOTEUR D'ALIMENTATION MOTOR DE ALIMENTACIÓN
24 JJ10514 Steel E-RING 3 CF BAGUE 3 CF ANILLO EN "E" 3 CF
25 RB70625 Steel FEEDING GEAR B UNIT ENGRENAGE D'ALIMENTATION B ENGRANAJE DE ALIMENTACIÓN "B"
26 RB12655 Steel FEEDING GEAR SHAFT B
AXE DE L'ENGRENAGE D'ALIMENTATION B EJE DE ENGRANAJE DE ALIMENTACIÓN "B"
27 RB70698 Steel FEEDING GEAR BASE UNIT BASE DE L'ENGRENAGE D'ALIMENTATION BASE DE ENGRANAJE DE ALIMENTACIÓN
28 RB12658 Steel SPRING BASE BASE DU RESSORT BASE DE MUELLE
29 BB40824 Steel BOLT 3X6 BOULON 3X6 PERNO 3×6
30 RB81283 Steel FEEDING GEAR BASE ASSY ENSEMBLE DE LA BASE DE L'ENGRENAGE
D'ALIMENTATION
CONJUNTO DE BASE DE ENGRANAJE DE
ALIMENTACIÓN
31 RB12659 Stainless Steel LEAF SPRING RESSORT PLAT MUELLE LAMINADO
32 RB70667 Steel WIRE GUIDE C UNIT GUIDE FIL C GUÍA DEL ALAMBRE "C"
33 FF41867 Steel STEP PIN 1867 BOULON À GRADINS 1867 PERNO ESCALONADO 1867
34 KK29119 Steel COMPRESSION SPRING 9119 RESSORT À PRESSION 9119 MUELLE DE COMPRESIÓN 9119
35 RB81293 Aluminum, Steel RELEASE LEVER A ASSY ENSEMBLE DU LEVIER DE
DÉCLENCHEMENT A
CONJUNTO DE PALANCA DE
DESBLOQUEO "A"
36 BB41712 Steel BOLT 4X18 C BOULON 4X18 C PERNO 4X18 C
37 EE11103 Steel SPRING WASHER 2-4 RONDELLE DE RESSORT 2-4 ARANDELA DE MUELLE 2-4
38 EE39825 Steel WASHER 4.5X7.4X0.8 RONDELLE 4,5X7,4X0,8 ARANDELA 4,5X7,4X0,8
39 RB12682 Aluminum RELEASE LEVER A LEVIER DE DÉCLENCHEMENT A PALANCA DE DESBLOQUEO "A"
40 RB12683 Steel RELEASE LEVER A CAP COUVERCLE DU LEVIER DE
DÉCLENCHEMENT A TAPA DE PALANCA DE DESBLOQUEO "A"
41 FF41869 Steel STEP PIN 1869 BOULON À GRADINS 1869 PERNO ESCALONADO 1869
42 FF52117 Steel HOLLOW PIN 2117 GOUPILLE CREUSE 2117 PERNO HUECO 2117
43 CC42512 Steel HEX NUT 1A M4 CF ÉCROU HEXAGONAL 1A M4 CF TUERCA HEXAGONAL 1A M4 CF
44 FF41868 Steel STEP PIN 1868 BOULON À GRADINS 1868 PERNO ESCALONADO 1868
45 RB12657 Aluminum RELEASE LEVER B LEVIER DE DÉCLENCHEMENT B PALANCA DE DESBLOQUEO "B"
46 JJ10510 Steel E-RING 2.3 CF BAGUE 2,3 CF ANILLO EN "E" 2,3 CF
47 RB12609 Steel HOOK L CROCHET L GANCHO IZQUIERDO
48 RB12613 Steel CARBIDE PIN 2.5X14.8 GOUPILLE EN CARBURE 2,5X14,8 PERNO DE CARBURO 2,5X14,8
49 RB12616 Steel SLEEVE COVER MANCHON DE PROTECTION CUBIERTA DE MANGUITO
50 FF21267 Steel SPRING PIN 2X8 GOUPILLE ÉLASTIQUE 2X8 PERNO DE MUELLE 2X8
51 RB12610 Steel HOOK R CROCHET R GANCHO DERECHO
52 RB12614 Steel SLEEVE A MANCHON A MANGUITO “A”
53 RB12712 Steel KEY CLAVETTE CHAVETA
54 RB12611 Steel CENTER HOOK CROCHET CENTRAL GANCHO CENTRAL
55 FF31718 Steel PARALELL PIN 1718 GOUPILLE PARALLÈLE 1718 PERNO PARALELO 1718
56 RB12713 Steel KEY B CLAVETTE B CHAVETA "B"
57 RB12612 Steel SLEEVE GUIDE GUIDE DE MANCHON GUÍA DE MANGUITO
58 RB12615 Steel SLEEVE B MANCHON B MANGUITO “B”

51
59 FF21234 Steel SPRING PIN 3X12 GOUPILLE ÉLASTIQUE 3X12 PERNO DE MUELLE 3X12
60 RB12617 Steel CUTTER RING BAGUE DE COUTEAU ANILLO DE CORTADORA
61 RB12618 Steel CUTTER RING GUIDE GUIDE DE BAGUE DE COUTEAU GUÍA DE ANILLO DE CORTADORA
62 JJ21606 Steel C-RING 15 BAGUE EN C 15 ANILLO EN “C” 15
63 JJ80901 Steel C-RING 11 BAGUE EN C 11 ANILLO EN “C” 11
64 RB12714 Steel BUMPER GUIDE GUIDE DE L'AMORTISSEUR GUÍA DE AMORTIGUADOR
65 RB12619 Urethane rubber BUMPER AMORTISSEUR AMORTIGUADOR
66 EE39859 Steel WASHER 11.1X23.4X2 RONDELLE 11,1X23,4X2 ARANDELA 11,1X23,4X2
67 LL11756 Steel BEARING 6803ZZ ROULEMENT 6803ZZ COJINETE 6803ZZ
68 JJ21603 Steel C-RING 20 BAGUE EN C 20 ANILLO EN “C” 20
69 EE39865 Steel WASHER 20X35X1 RONDELLE 20X35X1 ARANDELA 20X35X1
70 LL41003 Steel THRUST BEARING AXK1104 PALIER DE BUTÉE AXK1104 COJINETE DE EMPUJE AXK1104
71 RB12620 PA INTERNAL GEAR ENGRENAGES INTERNE ENGRANAJE INTERNO
72 RB12720 Silicone rubber D RING BAGUE EN D ANILLO EN "D"
73 RB70699 Steel TIP AXIS A UNIT AXE D'EXTRÉMITÉ A EJE DE EXTREMIDAD “A”
74 RB70613 Steel, PA, etc TWIST ASSY ENSEMBLE DE TORSADE CONJUNTO DE TORSIÓN
75 RB12622 Steel PLANETARY GEAR ENGRENAGE PLANÉTAIRE ENGRANAJES PLANETARIOS
76 RB70642 Steel SUN GEAR UNIT UNITE DE PIGNON SOLEIL ENGRANAJE CENTRAL
77 RB12623 Stainless Steel WASHER, TWIST AXIS RONDELLE, AXE DE TORSADE ARANDELA, EJE DE TORSIÓN
78 RB70617 TWISTING MOTOR MOTEUR DE TORSION MOTOR DE TORSIÓN
79 BB40425 Steel BOLT 3X10 BOULON 3X10 PERNO 3X10
80 FF51817 Steel HOLLOW PIN 1817 GOUPILLE CREUSE 1817 PERNO HUECO 1817
81 RB70684 PA, Steel MOTOR COVER UNIT CAPOT DU MOTEUR CUBIERTA DE MOTOR
82 EE32104 Stainless Steel WASHER 2-3 RONDELLE 2-3 ARANDELA 2-3
83 BB41706 Steel BOLT 4X10 CF BOULON 4X10 CF PERNO 4X10 CF
84 RB12634 Steel COVER L(441T) CAPOT L (441T) CUBIERTA IZQUIERDA (441T)
85 BB40310 Steel BOLT 5X16 BOULON 5X16 PERNO 5X16
86 CC41104 Steel HEX NUT 1-3 ÉCROU HEXAGONAL 1-3 TUERCA HEXAGONAL 1-3
87 FF51710 Steel HOLLOW PIN 1710 GOUPILLE CREUSE 1710 PERNO HUECO 1710
88 CC49308 Steel HEX NUT M4 ÉCROU HEXAGONAL M4 TUERCA HEXAGONAL M4
89 RB12690 PET SPECIFICATION LABEL ÉTIQUETTE DES SPÉCIFICATIONS ETIQUETA DE ESPECIFICACIONES
90 CC49411 Steel HEX NUT M5 ÉCROU HEXAGONAL M5 TUERCA HEXAGONAL M5
91 FF51714 Steel HOLLOW PIN 1714 GOUPILLE CREUSE 1714 PERNO HUECO 1714
92 RB70685 PA, Steel, copper, etc FRAME L ASSY(441T) ENSEMBLE DU CADRE L (441T)
CONJUNTO DE ARMAZÓN IZQUIERDO (441T)
93 RB81280 MAIN CIRCUIT BOARD UNIT PLAQUETTE DE CIRCUIT PRINCIPALE PLACA DE CIRCUITO PRINCIPAL
94 RB12687 PET LABEL, TORQUE DIAL PLAQUE, CADRAN À COUPLE ETIQUETA, DISCO SELECTOR DE PAR
95 RB70457 MAIN SWITCH UNIT(397) INTERRUPTEUR GÉNÉRAL (397) INTERRUPTOR PRINCIPAL (397)
96 RB70626 POWER CORD ORANGE UNIT CORDON D'ALIMENTATION ORANGE
UNIDAD DE CÓDIGO DE POTENCIA NARANJA
97 RB70637 PC, POM, Aluminum, etc SWITCH BASE ASSY BASE DE COMMUTATEUR CONJUNTO DE BASE DE INTERRUPTOR
98 RB70697 PBT, copper ELECTRODE UNIT ÉLECTRODE ELECTRODO
99 AA05952 Steel SCREW 2.6X10 VIS 2,6X10 TORNILLO 2,6X10
100 RB12674 PA MAGAZINE CAP COUVERCLE DU MAGASIN TAPA DE COMPARTIMENTO DE BOBINA
101 RB70640 SENSOR CURCUIT BOARD F UNIT PLAQUETTE DE CIRCUIT DE SENSEUR F PLACA DE CIRCUITO DE SENSOR “F”
102 RB12673 Steel MAGAZINE STOPPER SHAFT AXE DE LA BUTÉE DU MAGASIN EJE DE BLOQUEADOR DE
COMPARTIMENTO DE BOBINA
103 KK24186 Stainless Steel COMPRESSION SPRING 4186 RESSORT À PRESSION 4186 MUELLE DE COMPRESIÓN 4186
104 RB12684 PET WIRE OPERATION LABEL ÉTIQUETTE D'UTILISATION DU FIL ETIQUETA DE OPERACIÓN DE CABLE
105 JJ21601 Steel C-RING 8 BAGUE EN C 8 ANILLO EN “C” 8
106 FF52116 Steel HOLLOW PIN 2116 GOUPILLE CREUSE 2116 PERNO HUECO 2116
107 RB81286 PA, Steel, PET MAGAZINE UNIT MAGASIN COMPARTIMENTO DE BOBINA
108 RB81294 PA, Steel, POM, etc MAGAZINE SUB ASSY SOUS-ENSEMBLE DU MAGASIN SUBCONJUNTO DE COMPARTIMENTO DE
BOBINA
109 EE39609 Urethane rubber PLAIN RUBBER WASHER 1.8X6X2
RONDELLE PLATE DE CAOUTCHOUC 1,8X6X2 ARANDELA DE CAUCHO 1,8X6X2
110 KK34098 Stainless Steel TORSION SPRING 4098 RESSORT DE TORSION 4098 MUELLE DE TORSIÓN 4098
111 FF43419 Steel STEP PIN 3419 BOULON À GRADINS 3419 PERNO ESCALONADO 3419
112 RB12715 Steel MAGAZINE PLATE PLAQUE DU MAGASIN PLACA DE COMPARTIMENTO DE BOBINA
113 RB12671 Steel ROTARY SHAFT AXE ROTATIF EJE GIRATORIO
114 RB12672 POM MAGAZINE STOPPER BUTÉE DU MAGASIN BLOQUEADOR DE COMPARTIMENTO DE
BOBINA
115 FF21629 Steel SPRING PIN 2X14 GOUPILLE ÉLASTIQUE 2X14 PERNO DE MUELLE 2X14
RB441T(CE)
ITEM
NO. PART NO. MATERIAL ENGLISH FRANÇAIS ESPAÑOL