Max Twintier RB441T Operator's manual

REBAR TYING TOOL
OUTIL DE LIGATURE DE BARRES
ATADORA DE ARMADURAS DE REFUERZO
RB441T(CE)
INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS
MODE D'EMPLOI ET CONSIGNES DE SÉCURITÉ
MANUAL DE INSTRUCCIONES E INSTRUCCIONES DE SEGURIDAD
INDEX
SOMMAIRE
ÍNDICE
ENGLISH Page 2 to 17
FRANÇAIS Page 18 à 32
ESPAÑOL Página 33 a 48
Before using the tool, read and understand tool labels and manual. Failure to
follow warnings could result in serious injury. Keep these instructions with the
tool for future reference.
Veillez à lire et bien comprendre les étiquettes et le manuel avant d'utiliser cet
outil. Tout manquement au respect des avertissements peut entraîner des
blessures graves. Conservez ces instructions avec l'outil pour toute
consultation ultérieure.
Lea y comprenda las etiquetas y el manual de la herramienta antes de usarla.
El incumplimiento de las advertencias puede provocar lesiones graves.
Conserve estas instrucciones junto con la herramienta para futuras consultas.
WARNING
AVERTISSEMENT
ADVERTENCIA

LOCK
⑤⑮
⑬⑭
④
②
②
⑦
⑥
③
③
⑳
Fig.1
22
21
23
⑫
①
⑨
⑩
⑪
⑧
Fig.4
Fig.2 Fig.3
Fig.5 Fig.6
⑯
⑰⑱
⑲
②
⑤⑮
2

Fig.7 Fig.8 Fig.9
Fig.10 Fig.11 Fig.12
Fig.13 Fig.14 Fig.15
Fig.16 Fig.17 Fig.18
Fig.19 Fig.20 Fig.21
⑨
UNLOCK ⑮
45°
⑥
⑥
PUSH
⑨ ⑧
⑦
24
②
⑱
⑲
25
3

⑬
Fig.22 Fig.23 Fig.24
Fig.25 Fig.26 Fig.27
Fig.28 Fig.29 Fig.30
Fig.31
⑪⑪
4

5
INDEX
1. NAME OF PARTS.........................................................................6
2. LIST OF CONTENTS....................................................................6
3. GENERAL POWER TOOL SAFETY WARNINGS .......................7
4. RB441T SAFETY FEATURES......................................................9
5. TOOL SPECIFICATIONS AND TECHNICAL DATA..................11
6. TECHNICAL DATA.....................................................................12
7. PRODUCTION YEAR .................................................................12
8. WIRE SPECIFICATION ..............................................................13
9. APPLICATIONS..........................................................................13
10. APPLICABLE REBAR SIZE.......................................................13
11. BATTERY INSTRUCTIONS........................................................14
12. OPERATING INSTRUCTIONS ...................................................15
13. STORAGE...................................................................................16
14. WARNING BUZZERS AND PROCEDURES TO FOLLOW .......17
DEFINITIONS OF SIGNAL WORDS
WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate
injury.
NOTICE: Indicates a property damage message.
ENGLISH
INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS
Original instructions

6
1. NAME OF PARTS
Fig.1
Fig.2
Fig.3
Refer to the JC925 operating and maintenance manual.
Fig.12
Fig.13
2. LIST OF CONTENTS
• MAX Rebar Tying tool / RB441T(CE)
• Lithium ion Battery pack / JPL91440A
• Lithium ion Battery charger / JC925(CE)
•Powercord
• INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS (This book)
1Arm
2Trigger lock
3Trigger
4Grip
5Battery pack
6Magazine stopper
7Magazine
8Release button
9Release stopper
0Curl guide
aCenter mark
bSerial number
cTorque dial
dLED
eMain switch
fHook
gWindow
hFeeding gear
iWire guide
jBelt hook (sold separately)
kPack cap
lTerminal
mLatch
nMagazine cover
oHolding slot

7
3. GENERAL POWER TOOL
SAFETY WARNINGS
1. WORK AREA SAFETY
•Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
•Do not operate power tools in
explosive atmospheres, such as in the
presence of flammable liquids, gases
or dust. Power tools create sparks which
may ignite the dust or fumes.
•Keep children and bystanders away
while operating a power tool.
Distractions can cause you to lose
control.
2. ELECTRICAL SAFETY
•Power tool plugs must match the
outlet. Never modify the plug in any
way. Do not use any adapter plugs with
earthed (grounded) power tools.
Unmodified plugs and matching outlets
will reduce risk of electric shock.
•Avoid body contact with earthed or
grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is earthed or grounded.
•Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
•Do not abuse the cord. Never use the
cord for carrying, pulling or
unplugging the power tool. Keep cord
away from heat, oil, sharp edges or
moving parts. Damaged or entangled
cords increase the risk of electric shock.
• When operating a power tool outdoors,
use an extension cord suitable for
outdoor use.
Use of a cord suitable for
outdoor use reduces the risk of electric
shock.
•If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected
supply. Use of an RCD reduces the risk
of electric shock.
3. PERSONAL SAFETY
• Stay alert, watch what you are doing and
use common sense when operating a
powertool.Donotuse a powertoolwhile
you are tired or under the influence of
drugs, alcohol or medication.
A moment
of inattention while operating power tools
may result in serious personal injury.
•Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing
protection used forappropriate conditions
will reduce personal injuries.
•Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or
battery pack, picking up or carrying
the tool. Carrying power tools with your
finger on the switch or energising power
tools that have the switch on invites
accidents.
•Remove any adjusting key or wrench
before turning the power tool on.
A wrench or a key left attached to a
rotating part of the power tool may result
in personal injury.
•Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in
unexpected situations.
•Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
•If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of
dust collection can reduce dust-related
hazards.
4. POWER TOOL USE AND CARE
•Do not force the power tool. Use the
correct power tool for your
application. The correct power tool will
do the job better and safer at the rate for
which it was designed.
READ ALL SAFETY WARNINGS AND ALL
INSTRUCTIONS.
Failure tofollow thewarnings andinstructions
may result in electric shock, fire and/or
serious injury. Save all warnings and
instructions for future reference. The term
"power tool" in the warnings refers to your
mains-operated (corded) power tool or
battery-operated (cordless) power tool.
WARNING

8
•Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be
repaired.
•Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments,changingaccessories,or
storing power tools. Such preventive
safety measures reduce the risk of
starting the power tool accidentally.
•Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands
of untrained users.
•Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the power
tool's operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly
maintained power tools.
•Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.
•Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5. BATTERY TOOL USE AND CARE
•Recharge only with the charger
specified by the manufacturer. A
charger that is suitable for one type of
batterypackmaycreatea riskoffire when
used with another battery pack.
•Use power tools only with specifically
designated battery packs. Use of any
other battery packs may create a risk of
injury and fire.
•When battery pack is not in use, keep
it away from other metal objects, like
paper clips, coins, keys, nails, screws
or other small metal objects, that can
make a connection from one terminal
toanother.Shortingthebatteryterminals
together may cause burns or a fire.
•Under abusive conditions, liquid may
be ejected from the battery; avoid
contact. If contact accidentally occurs,
flush with water. If liquid contacts
eyes, additionally seek medical help.
Liquidejected fromthebatterymay cause
irritation or burns.
6. SERVICE
• Have your power tool serviced by a
qualified repair person using only
identical replacement parts.
This will
ensure that the safety of the power tool is
maintained.
•Do not use the power tool in the rain, where
water is splashing, in a wet place, or in a
damp place. Using the tool in these or similar
conditions will increase the risk of electric
shock, dangerous malfunction, and
overheating.
•DO NOT DISPOSE OF BATTERY PACKS/
BATTERIES INTO FIRE OR WATER. Battery
packs/batteries should be collected, recycled
or disposed of in an environmental-friendly
manner.
•PROTECT THE BATTERY AGAINST HEAT,
ALSO AGAINST CONTINUOUS SUN
IRRADIATION AND FIRE. There is danger of
explosion.
•CHARGE THE BATTERY PACK IN A
TEMPERATURE RANGE5°C (41°F)TO40°C
(104°F).
•DONOTDISPOSEOF POWER TOOLS INTO
HOUSEHOLD WASTE. According to the
European Guideline 2002/96/EC for Waste
Electrical and Electronic Equipment and its
implementation into national right, power tools
that are no longer usable must be collected
separately and disposed of in an
environmentally correct manner.
•DEFFECTIVE OR DEAD OUT BATTERY
PACKS/BATTERIES MUST BE RECYCLED
ACCORDING TO THE GUIDELINE 2006/66/
EC.

9
4. RB441T SAFETY
FEATURES
1. INSPECT THE PARTS BEFORE
MOUNTING THE BATTERY PACK
•Examine the screws to make sure they are
securely tightened.
Incomplete tightening may result in an
accident or breakage. If a screw is loose,
retighten it completely.
•Inspect parts for damage.
Parts will wear over periods of use. Look
alsoformissingand defectiveparts andfor
parts of poor quality. If a part must be
replaced or repaired, purchase the
replacement part at the dealer where the
tool was purchased or MAX CO., LTD.
authorized distributors.
Use only genuine authorized replacement
parts.
2. SET THE MAIN SWITCH (FIG.6.e) AT
"OFF", THE TRIGGER LOCK (FIG.6.2)
AT "LOCK" AND REMOVE THE BATTERY
PACK (FIG.6.5), WHEN CHANGING THE
BATTERY PACK, REPLACING OR
ADJUSTING THE TIEWIRE,
ABNORMALITIES OCCUR, AND THE
TOOL IS NOT BEING USED
Leaving the tool switched on in these
situations may cause breakdowns or
damage.
3. KEEP FINGERS AND BODY PARTS
CLEAR BETWEEN THE ARM AND CURL
GUIDE AT ALL TIMES (FIG.23)
Failure to do so may result in serious injury.
4. KEEP FINGERS AND BODY PARTS
AWAY FROM THE TIEWIRE WHEN TOOL
IS IN OPERATION
Failure to do so may result in serious injury.
5. DO NOT POINT THE TOOL AT ANYONE
Personal injury may result if the tool catches
an operator or anyone working near him/her.
While working with the tool, be extremely
careful not to bring hands, legs, and other
body parts near the arm of the tool.
6. WHEN THE TOOL IS NOT IN OPERATION
KEEP YOUR FINGERS OFF THE
TRIGGER
Failure to do so may cause accidental tying,
leading to serious injury.
7. NEVER OPERATE THE TOOL UNDER
ANY ABNORMAL CONDITION
If the tool is not in good working order, or if
any abnormal condition is noticed, switch it
off immediately (set the Main switch at
"OFF"), lock the Trigger and have it
examined and repaired.
8. AFTER BATTERY INSTALLATION IF THE
TOOL OPERATES WITHOUT THE
TRIGGER BEING PULLED OR THE
OPERATOR NOTICES UNUSUAL HEAT,
SMELL, OR SOUND, DISCONTINUE
OPERATION
Failure to do so may lead to serious injury.
Return to dealer for safety inspection.
9. NEVER MODIFY THE TOOL
Modifying the tool will impair performance and
operatingsafety.Anymodificationmayleadto
serious injury and void the tool warranty.
10. MAINTAIN THE TOOL IN GOOD
OPERATING CONDITION
To secure operating safety and ensure top
performance, keep the tool free of wear and
damage. Also keep the tool's hand grip dry
and clean, especially free of oil and grease.
11. USE ONLY THE AUTHORIZED BATTERY
PACK
If the tool is connected to a power supply
other than the authorized pack, such as a
rechargeable battery, a dry cell, or a storage
battery for use in automobiles, the tool may
be damaged, break down, overheat, or even
catch on fire. Do not connect this tool to any
power supply except the authorized battery
pack.
12. TO ENSURE MAXIMUM PERFORMANCE,
FULLY CHARGE THE BATTERY BEFORE
USE
A new battery pack or one not used for
extended periods may have self-discharged
and thus may need recharging to restore it to
a fully charged condition. Before operating
thetool,make suretochargetheBatterypack
with the designated MAX Battery charger.
13. BATTERY CHARGING PRECAUTION
13-1 Use only MAX Battery charger and
MAX Battery pack.
Failure to do so may cause the Battery
to overheat or catch fire leading to
serious injury.

10
13-2 Charge the Battery from AC between
220V and 240V wall sockets.
Failure to do so may result in
overheating, or inadequate charging
possibly causing serious injury.
13-3 Never use a transformer.
13-4 Neverconnect the Battery charger to
an engine generator direct-current
power supply.
The charger will break down or be
damaged from burning.
13-5 Avoid charging the Battery pack in
the rain, in a damp place, or where
water is splashing.
Charging a damp or wet Battery pack
will cause an electric shock or a short
circuit that may lead to damage from
burning and even the tool catching on
fire.
13-6 Do not touch the power cord or plug
with a wet hand or glove.
This may cause injury from electric
shock.
13-7 Do not put a cloth or any other cover
on the Battery charger while the
Battery pack is being charged.
This will cause overheating and
damage from burning, or the Charger
may even catch fire.
13-8 Keep the Battery pack and Battery
charger away from heat and flames.
13-9 Do not charge the Battery pack near
flammable materials.
13-10 Charge the Battery pack in a well
ventilated place.
Avoid charging the Battery pack where
it will be in direct sunlight.
13-11 Charge the Battery pack in a
temperature range of 5°C (41°F) to
40°C (104°F).
13-12 Avoid continual use of the Battery
charger.
Rest the Charger for 15 minutes
between charges to avoid functional
trouble with the unit.
13-13 Any objects that block the
ventilation holes or Battery pack
receptacle may cause electric shock
or functional troubles.
Operate the charger free of dust or
other foreign materials.
13-14 Handle the power cord carefully.
Do not carry the Battery charger by its
power cord. Do not use the power cord
to disconnect it from a wall socket; this
will damage the cord and break the
wires or cause a short circuit. Do notlet
the power cord contact sharp edged
tools, hot materials, oil, or grease. A
damaged cord must be repaired or
replaced.
13-15 Do not charge non rechargeable
batteries with this charger.
13-16 This charger is not intended for use
by children or disabled persons
without supervisor.
13-17 Children should be supervised to
ensure that they do not play with the
charger.
13-18 Put a Pack cap (Fig.2.k) on the
Terminal (Fig.2.l) of the Battery
pack.
When the Battery pack is not in use, put
a Pack cap on its Terminal to prevent
short circuits.
13-19 Do not let the Terminal (metal
component) of the Battery pack
short-circuit.
A short circuit in the Terminal will
generate a large current, causing to
overheat the Battery pack and become
damaged.
13-20 Do not leave or store the tool in a
vehicle or in direct sunlight during
summer. Leaving the tool in high
temperature conditions may cause
the Battery pack to deteriorate.
13-21 Do not store a fully discharged
Battery pack. If a fully discharged
Battery pack is removed from the
system and left for a long period of
time, it may become damaged.
Recharge the battery immediately
when it has been discharged.
14. WEAR SAFETY GLOVES WHILE
OPERATING THE TOOL
The finish tie has sharp edges. To avoid
serious injures, be careful not to touch the
sharp edges.
15. PRIOR TO USING THE TOOL
(Fig.4 and 5) Make sure that the safety
features function properly. If they do not,
avoid using the tool.