Maxitrol Mertik GV60 User manual

GV60
Remote Electronic Ignition and Control System
Exclusive Distributor for Maxitrol Company
Precision Engineering for Multiple Markets
ENGLISH – INSTALLATION AND OPERATING INSTRUCTIONS .......................................................................... 2
DEUTSCH – INSTALLATIONS- UND BEDIENUNGSANLEITUNG ..................................................................... 22
FRANCAIS – INSTRUCTIONS D’INSTALLAT ION ET DE SERVICE ...............................................................42
NEDERLANDS – INSTALLAT IEHANDLEIDING EN BEDIENINGSHANDLEIDING ...............................64
0085

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ENGLISH
CONTENTS
IMPORTANT SAFETY INFORMATION ............................................3
NEW GV60 HANDSET DESIGN ......................................................3
INSTALLATION INSTRUCTIONS
Application ................................................................................. 4
Components .............................................................................. 4
Technical Specifications ............................................................ 5
Gas Connections ....................................................................... 6
Perform Gas Leak Test.............................................................. 7
Wiring Connections ................................................................... 7
Gas Control Knob Settings ...................................................... 13
Adjustment .............................................................................. 13
Final Check ............................................................................. 14
OPERATING INSTRUCTIONS
General Notes ......................................................................... 15
Setting the Electronic Code ..................................................... 15
To turn ON Appliance .............................................................. 16
To turn OFF Appliance ............................................................ 16
Flame Height Adjustment ........................................................ 16
To open and close Solenoid Valve/Burner............................... 17
Light/Dimmer Operation .......................................................... 17
Circulating Fan Operation ....................................................... 17
Modes of Operation ................................................................. 17
Setting °C/24 Hour or °F/12 Hour Clock ...................................18
Setting the Time ...................................................................... 18
Setting the ON/OFF Temperatures.......................................... 18
Setting Program Timers .......................................................... 19
Manual Operation .................................................................... 19
Turn OFF Gas to Appliance..................................................... 20
Automatic Turn Down .............................................................. 20
Automatic Shut Off .................................................................. 20

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
damage, personal injury, or loss of life. The product must be installed and operated according to all codes and local regulations.
Damper position must be in accordance with Manufacturer’s Installation Instructions and all applicable Standards. Failure to
follow these Instructions and/ or Standards may cause property damage, personal injury, or loss of life.
Do NOT 
WHAT TO DO IF YOU SMELL GAS
 NOT operate any appliance.
NOT touch any electrical switch; do NOT use any phone in your building.



with local codes, or in the absence of local codes, in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 or the
IFGC or CSA B149.1. All piping and tubing must comply with local codes and ordinances.
Do NOT-

ELECTRIC SHOCK HAZARD


must be performed by a trained, experienced service technician.
 DO NOT use the control if you suspect it may be damaged.
IMPORTANT SAFETY INFORMATION
NOTICE
The redesigned GV60 handsets G6R-H...FB and G6R-H...FW operate exactly the same as
the previous handset G6R-H... Only the symbols on the buttons have been changed (see
“KEY ASSIGNMENTS” for corresponding symbols).
KEY ASSIGNMENTS
G6R-H...FB(W) G6R-H...
=
=
=
=
=
NEW GV60 HANDSET DESIGN (2012)

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ENGLISH
G60-ZMA3 with
connections for
EU, UK, and U.S.
Figure 4: Additional Function RF: FAN – Light/Dimmer – Latching Solenoid
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
Figure 2: Operation
Switch Panel
with cable
G6R-SPN-...
Wall Switch US
G6R-ZWSN..-... Wall Switch EU
G6R-ZWSE-...
Touchpad
G6R-TPN-...
Cable Wall Switch/Touchpad
G6R-CWSN-...
Figure 3: Basic RF
Standard Receiver
G6R-R3(4)AM...
Ignition Cable
G60-ZKIS...
8 Wire Cable GV-Receiver
G6R-C...
Interrupter Block
G60-ZUS...
Thermocurrent Cable
Interrupter-Receiver TC
G60-ZKIRSS/...
Combination Control
GV60
Thermocurrent Cable Interrupter-Receiver SW
without ON/OFF switch
G60-ZKIRSWS/...
or
Universal Receiver
G6R-R3(4)AU...
Cable with Relay
G6R-CD..., G6R-CDB (optional)
or
The
r
Battery Box
G60-ZB90/...
with ON/OFF switch
G60-ZSKSS/..., G60-ZSKLS/...
Latching Solenoid Valve
(with cable)
GV-S60
Cable V Module-Receiver
G6R-CBV...
V Module
G6R-BU..., G6R-BE...
Receiver
G6R-R3(4)AU...
Figure 6: RF 2nd Thermocouple Option
Figure 5: Mains Adapter
Receiver
G6R-R3(4)AUT
2nd Thermocouple Cable
G60-ZCTC...
Ground Cable
G60-ZCGTC/…
d
C
able
CG
T
C/
…
Cable with Relay
G6R-CL... (optional)
Infrared Handset
G6R-HIO…
(FB(W))
Infrared Sensor
G6R-IRC
Receiver
G6R-RIAE
Figure 7: Infrared (IR)
APPLICATION
GV60 is a battery-powered electronic remote ignition and control system for gas appliances with pilot burners and ODS systems.
Standard RF Handset
G6R-H3S...(FB(W))
G6R-H4S...(FB(W))
Display RF Handset
G6R-H3D...(FB(W))
G6R-H4D...(FB(W))
Timer/Thermostat RF
Handset
G6R-H3T...(FB(W))
G6R-H4T...(FB(W))
H
Figure 1: Remotes, on the right side each the redesigned models
COMPONENTS
2nd Thermocouple G60-ZPT…

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Receiver infrared with/without batteries: 131°F (55°C)
Handset: 140°F (60°C)
Wall switch/Touchpad: 176°F (80°C)
Switch panel: 221°F (105°C)
Module: 176°F (80°C)
Ignition cable: 302°F (150°C)
Misc. cables: 221°F (105°C)
Infrared sensor: 176°F (80°C)
Cable with relay: 158°F (70°C)
HANDSETS
NOTICE
The handsets, receivers, wall switches, switch panels
and touchpads are not interchangeable with previous
electronics.
RADIO FREQUENCY
CSA: 315 MHz for U.S. and for Canada.
For FCC ID:
a) User Information acc. to FCC15.21: Changes or

responsible for compliance could void the user’s

For Canada - IC:
Statement acc. RSS Gen Issue 3, Sect. 7.1.3
This device complies with Part 15 of the FCC Rules
and with Industry Canada license-exempt RSS
standard(s). Operation is subject to the following two
conditions: (1) this device may not cause harmful in-
terference, and (2) this device must accept any in-
terference received, including interference that may
cause undesired operation.
CE: 433.92 MHz for Europe
BATTERIES – HANDSET
1x 9V, new design 2012: 3x 1,5V „AAA“
(alkaline recommended)
BATTERIES – RECEIVER
4 x 1.5V “AA” (alkaline recommended)
An AC Mains Adapter may be used instead of batteries.
NOTICE
Only the Mertik Maxitrol AC Mains Adapter or one pre-
approved by Mertik Maxitrol can be used. Use of other
adaptors can render the system inoperable.
V MODULE
CSA: Inlet: 115VAC/60Hz; 210VA
Outlet: 115VAC/60Hz; 100VA
Built-in fuse: 2.5A
CE: Inlet: 230VAC/50Hz; 210VA
Outlet: 230VAC/50Hz; 100VA
Built-in fuse 2,5A
LOCATION
Locate the combination gas valve where it is not exposed
to steam cleaning, high humidity, dripping water, corrosive
chemicals, dust or grease accumulation, or excessive heat.
To assure proper operation, follow these guidelines:

INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
TECHNICAL SPECIFICATIONS
Gas combination control according to CSA or CE ap-

FUELS
CSA: Suitable for natural, manufactured, mixed gases,

CE: Suitable for use with gases of EN 437 gas family 1,
2 and 3.
APPROVALS
CSA: ANSI Z21.78/CSA 6.20 for U.S. & Canada,
ANSI Z21.20/CSA 6.20 for U.S. & Canada
CE: Gas Appliances Directive 2009/142/EG and EN
298-2003, DIN EN 126
Infrared Handset: GADAC Guidance Sheet B12
PRESSURE DROP/CAPACITY
CSA: 1” W.C. at 65,000 BTU/hr
CE: 2.5 mbar at 1.2 m³/h air
RANGE OF REGULATION
CSA: 10,000 to 85,000 BTU/hr
CE: Class C according EN 88
REGULATOR ADJUSTMENT
CSA: 3” W.C. to 5” W.C. (7.5 to 12.5 mbar); 8” W.C. to 12”
W.C. (20 to 30 mbar)
CE: 5 to 40 mbar
CE+CSA: 3” W.C. to 12” W.C. (7.5 to 30 mbar)
Convertible Regulator: 3 to 4.5” NG/8.5 to 11.5” LP
MOUNTING POSITION
Mount valve 0° to 90°, in any direction (including vertically)
from the upright position of the gas control knob.
MAXIMUM INLET PRESSURE
CSA: ½ psi (34.5 mbar)
CE: 50 mbar (20” W.C.)
MAIN GAS CONNECTION
  
10 mm, 8 mm, 6 mm outside diameter tube.
          
8 mm, 6 mm outside diameter tube.
INLET AND OUTLET CONNECTION
Side or Bottom
MAXIMUM ALLOWED TORQUE INLET AND OUTLET
CSA: 280 inch-pounds
CE: 35 Nm
PILOT GAS CONNECTION
  
CE: M10x1 for 4 mm or 6 mm tubing
THERMOCOUPLE/INTERRUPTER BLOCK
11/32-32 UNS, M10x1, M9x1, M8x1
AMBIENT TEMPERATURE RANGE
Combination control: 32°F to 176°F (0°C to 80°C)
Latching solenoid valve: 32°F to 176°F (0°C to 80°C)
Receiver RF without batteries: 176°F (80°C)
Receiver RF with batteries: 131°F (55°C)
16

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Connection Main Gas
(Pipe Connections)
1. Do NOT®/PTFE tape.
2. Pipe to be inserted into the valve must be the proper
thread length and to gauge. Thread that is cut too long can
cause distortion or malfunction if inserted too deeply.
3. Apply a moderate amount of approved pipe sealant to the
pipe only, leaving the two end threads bare.
4. Connect pipe to valve inlet and outlet.
Connection Pilot Gas (Tubing connections)
1. Do NOT®/PTFE tape.
2. Slip one-piece( nut with ferrule/olive) over tubing.
3. Insert pilot tubing into pilot outlet until it bottoms. Turn

4. Turn with a wrench until you shear off the ferrule/olive from
the nut. Turn an additional ¾ turn to make a gastight seal.
5. Connect other end of tubing to pilot burner.
The main gas valve must be disconnected from the gas
supply piping system during any pressure testing of the gas
supply piping system at test pressures in excess of ½ psi
(3.5 kPa CSA; 50 mbar CE). Overpressurizing can dam-
age the control resulting in leakage or control malfunction.
-


ambient temperature ratings for each component.
GV60 standard version is suitable for indoor use only.
It is the appliance manufacturer’s responsibility to deter-

Do NOT remove screws from the gas valve. Do NOT adjust
and/or alter any components marked with tamper indicating
paint. Motor knob is not to be removed.
1. Turn off gas supply at the appliance service valve before
starting installation, and perform a Gas Leak Test after
the installation is complete.
      
supply line to prevent contamination of the gas valve

3. Use only your hand to push in or turn the gas control
knobs. Never use tools. If a knob will not push in or turn
by hand, do NOT
technician. Force or attempted repair will void warranty

GAS CONNECTIONS
Fire or Explosion Hazard. Can cause property dam-
age, severe injury, or death. Do NOT bend tubing at gas

tightened. This can result in gas leakage at the connection.
Use new, properly reamed pipe free from metal or material

deburred and clean. All tubing bends must be smooth and
free of distortion.
Do NOT overtighten connections. Overtightening can damage
the control body resulting in leakage or control malfunction.
When threads are tightened, the valve must be held at the
       NOT apply
pressure to top casting or plastic cover.
Connection Main Gas (Tubing connections)
1. Do NOT®/PTFE tape.
2. Slip nut and ferrule/olive over tubing.
3. Slide nut and ferrule/olive into place, and insert tubing into


INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
Figure 9: 1=Clamping Areas, 2= Mounting Points
Sediment Trap
Sediment Trap
Sediment Trap
Figure 8: Sediment Trap (where required)

7/84
© 2014 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
Receiver
NOTICE
To keep the receiver free from debris, dirt, and humidity,
do NOT remove the receiver from the plastic bag until all
construction is complete.
1. Insert batteries or connect AC mains power. The mod-
ule for circulating fan and light/dimmer includes a mains
adapter. With mains adapter, batteries can be used for
backup (RF only).
ON position.
3. The receiver has to learn the handset code:
        
page 8) until you hear two (2) beeps. After the second,
longer beep, release the reset button. Within the subse-
 

code is set.
NOTE: 
when changing the batteries in the handset or re-
ceiver.
4. Check the reception. For better reception straighten the
antenna and move it to a position
that allows for better reception (see notice below).
5. When the RF-receiver is placed in the appliance, the sur-
rounding metal can reduce reception considerably. The
        
reception.
NOTICE
The antenna must not cross or come into contact with
the ignition wire. This will render the receiver inoperable.
IR Versions
Place the infrared eye in a suitable position. The infrared

V Module

   -
         
wires with core cable ends to the pluggable screw terminals.
2-
ure 11, page 9).
          
supply.

ELECTRIC SHOCK HAZARD

could result in property damage, personal injury, or loss
of life.

accordance with all codes and local regulations. Service
and installation must be performed by a trained, experi-
enced service technician.
NOT use the module if you suspect it may be damaged.
PERFORM GAS LEAK TEST
1. Check carefully for gas leaks immediately after the valve
has been installed and the gas turned on. Do this be-
fore attempting to operate the appliance or other gas
burning device.
2. Use an approved -
er approved leak detection method, around the diaphragm
        
Bubbles indicate a leak.
3. If no leakage is detected, light the main burner.
4. With the main burner in operation, apply an approved leak test
solution to all tubing and pipe connections (including adapt-
ers) and the valve inlet and outlet. Bubbles indicate a leak.
5. If a leak is detected, tighten pipe connections (including
adapters) according to “GAS CONNECTIONS” (page 6).
Absolutely no leakage should occur, otherwise there is a
     
Never use if leakage is detected.
WIRING CONNECTIONS

NOTICE
Wiring of valve and receiver must be completed before start-
ing ignition. Failure to do so could damage the electronics.
-
ing diagram.

not exposed to dirt, oil, grease or other chemical agents.
NOT permit foreign particles under plastic cover.
-
cessible for the user.
Thermocouple Circuit
Total resistance of thermocouple circuit should be minimized
to ensure proper operation.
NOTICE
The use of the Mertik Maxitrol interrupter block is rec-
ommended. Keep connection of interrupter block and
thermocouple clean and dry. Avoid severe bending of the
thermocouple tubing during installation (min. 1” radius;
2.5 cm) as this may cause it to fail.
     
tight (2...3 Nm).


  
       
(2...3 Nm).
Ignition Cable
Do NOT damage the ignition cable while attaching it to the
ignition electrode. When the cable is in place, avoid contact
with sharp objects or edges. With cables longer than 900mm,
avoid contact with metal parts, as this could decrease spark.
NOTICE
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY

8/84
© 2014 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
BASIC (RF)
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
ON-OFF
UP
DOWN
Figure 10
Pilot Burner
Wall Switch (optional)
Thermocurrent Cable SW with ON/OFF Switch
Thermocurrent Cable TC
8 Wire Cable
Interrupter Block
Mains Adapter (optional)
Ignition Cable
RESET Button
GV60 Valve
W
all
S
w
i
tc
h
(
optional
)
M
ai
a
a
(
op
t
n
Main Burner
Receiver G6R-R3(4)AM... or G6R-R3(4)AU...
Antenna

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ENGLISH
12
12 12 12
12 12
12 12 12
12 12 12
12 1212
12 12 12
Figure 11
ADDITIONAL FUNCTION RF: FAN – LIGHT/DIMMER – LATCHING SOLENOID
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
Receiver G6R-R3(4)AU...
G6R-BU(E)AV2 G6R-BU(E)SV2 G6R-BU(E)MV2
NOTICE
Hand tighten M4 screws (not provided) to secure the module via the two pre-drilled screw holes. Use only M4 screws to secure the module.
Max. AWG 12/2.5 mm2
GV60 Valve
ELECTRIC SHOCK HAZARD 
injury, or loss of life.
-
tions. Service and installation must be performed by a trained, experienced service technician.
NOT use the module if you suspect it may be damaged.
4 levels from 60 % to 100 % 14 to 100 Watt The appliance manufacturer must test levels with fan. Levels may vary with fan characteristics.
 20 % to 100 % 14 to 100 Watt Not for LED and not for energy saving lamp. Latching Solenoid
Valve Latching solenoid as shown shuts off burner 2, leaving burner 1 on. For other options con- sult Mertik Maxitrol.
Cable V Module-Receiver
Molex 39-01-4031
Molex 39-01-4041
Screw holes for use with M4 screws (not provided)

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Figure 12
RF 2ND THERMOCOUPLE OPTION (RF)
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
ON-OFF
UP
DOWN
nd thermocouple is placed in the main burner to check that the main gas is ignited within
a certain time after opening.


 
opening main gas.
nd
operate without the thermocouple connected. Other versions will not operate if the thermo- couple is connected.

ZCTCR/2000 is needed.
Combination with Wall Switch 1. Remove G60-ZCTC/2000 cable and replace with Wall Switch/Touchpad G6R-CWSN… cable. 2. Insert the MOLEX crimp terminal of the G60-ZCTCR… cable into the open connector hole
of the plug (see image 1). Listen for a “click”.
3. Insert the insulated receptacle into the insulated 2nd thermocouple terminal. 4. Insert the plug connector into the receiver (see image 2).
2nd thermocouple
G60-ZPT300
2nd Thermocouple cable
G60-ZCTC… 2nd Thermocouple cable
G60-ZCTCR…
Cable connection for combination with Wall Switch
Standard connection
Ground cable
G60-ZCGTC/…
Wall Switch (optional)
Image 1: Lock MOLEX crimp terminal (G60- ZCTCR…) inside connector hole of the plug. Image 2: Insert plug connector into the receiver.
Switch Panel (optional)
External Operation (optional)
GV60 Valve
Insulated cable
Non-insulated
cable
Wall Switch/Touchpad cable
G6R-CWSN…
NOTICE
To install the 2nd thermocouple make sure that the insulated male spade is connected to the insulated female spade. The non-insulated male spade must be connected to the female spade ground cable. The ground cable should be connected to the ground at the valve or the heater.
Receiver G6R-R3(4)AU..T
Main Burner
Pilot Burner (not shown here)

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ON-OFF
UP
DOWN
Figure 13
 (star) button and the 

once the exhaust control establishes a positive draft, the solenoid valve will open supplying main gas to the burner.


-
ditional switch should be added to the system to turn off the fan.
START
IN
Infrared Sensor
Wall Switch (optional)
Power Flue Control (optional)
Receiver G6R-RIAE
8 Wire Cable
Interrupter Block
Ignition Cable
INFRARED (IR)
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
Relay with Cable G6R-CL... (optional)
GV60 Valve
Pilot Burner
Main Burner
Solenoid Valve  Flue Control)
Thermocurrent Cable SW with ON/OFF Switch Thermocurrent Cable TC

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RELAY OPERATION (VOLT FREE CONTACT) (RF, IR)
Figure 14
Function Handset  
G6R-H3(4)D15 G6R-H3(4)T16 G6R-H3(4)DV13 G6R-H3(4)TV14
 !!!"
# $ $%!&'
# $ $$%!&
G6R-H3(4)D10 G6R-H3(4)T7 G6R-H3(4)DV11 G6R-H3(4)TV12
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
Pilot Burner
Receiver G6R-R3(4)AU
Relay with Cable G6R-CD (50V/0,6A) G6R-CDB (240V/5A)
Ignition Cable
8 Wire Cable
Thermocurrent Cable SW with ON/OFF Switch
Thermocurrent Cable TC
Interrupter Block
Depending on the handset version (see table) the auxiliary contact is switched 
Auxiliary contact to switch ON/OFF an electrical load
For cable G6R-CDB  (to be mounted by installer)
GV60 Valve
Main Burner

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ENGLISH
Pilot Flame Adjustment
(Vented Units Only)
-
-

1. The adjustment screw can be reached through a hole in

2. Turn the MANUAL knob to the ON position.

a screwdriver to reach the adjustment screw beneath.
4. Turn the adjustment screw clockwise to decrease
or counter-clockwise 
Outlet Pressure Adjustment
(Vented Units Only)
STANDARD REGULATOR OR THROTTLE
(Throttle CE only)
1. Connect a pressure manometer to the valve outlet pres-
sure tap. Pressure tap is opened by turning the screw
counter-clockwise .
Pressure regulator or throttle are located under the cover

and 17).
2. Turn MANUAL knob and main valve knob to the ON posi-
tion.

-
ing clockwise (pressure regulator models), or de-
creased by turning counter-clockwise .
NOTE: Throttle model’s pressure is increased by turning
counter-clockwise ; or decreased by turning
clockwise .
Figure 17: Combination Control GV60, Cover
Pressure regulator or throttle
4. After adjustment, replace the plug.

by turning the screw(s) full clockwise .
Check all connections/pressure tap(s) for leaks.

by adjusting the gas valve, check the gas valve inlet pres-
sure using a manometer at the valve inlet pressure tap. If
the inlet pressure is in the normal range, replace the gas
valve; otherwise, take necessary steps to assure proper
gas pressure to the valve.
CONVERTIBLE PRESSURE REGULATOR
(optional)
Convertible regulators are designed to deliver either of two

change from one gas to the other, turn the conversion plug
      to re-
move. Unsnap and remove the plastic part, rotate it 180°,
and then slide it back on the conversion plug until it snaps.
Vented gas appliances
Figure 16: Proper Flame Impingement on Thermocouple
Figure 15: GV60, Connections and Adjustment Options
Side Outlet
Side Inlet
Main Valve Knob MANUAL Knob
Bottom Outlet
Bottom Inlet
Pressure Regulator
or Throttle
$*+
Inlet Pressure Tap
Outlet Pressure Tap
Pilot Gas Adjust-
ment Screw (turn
with screwdriver)
Magnet Unit
;$$&+
Connection
Piezo Igniter
Tab 2.8 x 0.8 mm

KNOB POSITION FUNCTION
Main valve OFF <*$!!
valve.
Main valve ON
<$$!!**
if the pilot is lit and thermocouple is
+
MANUAL knob MAN Allows the pilot to be manually ignited
*$
MANUAL knob ON Allows for automatic ignition.
ADJUSTMENT
It is the appliance manufacturer’s responsibility to deter-

Do NOT attempt to remove screws from the top of gas
valve. Do NOT change any adjustments marked with
tamper indicating paint. Motor knob is not to be removed.
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
GAS CONTROL KNOB SETTINGS
>?
(10 to 13 mm)
Thermocouple

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© 2014 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
FINAL CHECK
Observe several complete cycles to ensure proper opera-
tion. During these cycles the electronics will determine the

1. STOP! Read the safety information included before pro-
ceeding.
2. Turn main valve knob to the OFF, full clockwise
position.
O(OFF position).

gas is in the area around the appliance, including near the
If you detect gas STOP! Follow “WHAT TO DO IF
YOU SMELL GAS” in the safety information (page 3).
If no gas is present, proceed according to the Mertik Maxi-
trol Operating Instructions.
Minimum Gas Flow Adjustment
(Vented Units Only)

knob to OFF position and back until the valve opens.
2. The minimum rate can be set either by screwing in a cali-

minimum rate screw. Controls with adjustable screws
-

3. Turn the screw clockwise to decrease the minimum

          
stops.
5. Close pressure tap(s) by turning the screw(s) full clockwise
. Check all connections/pressure tap(s) for leaks.
Changing the Fuel Type
(Vented Units Only)
GV60 is suitable for all gas types and can be converted to

Adjustments of pressure regulator, minimum rate and pilot
gas are according to above-mentioned instructions. To con-
vert for LPG CE it is necessary to block the pressure regulator
by turning the regulator adjustment screw fully to the bottom
limit (or the throttle adjustment screw fully to the upper limit).
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
FIRE OR EXPLOSION HAZARD. Attempted disassembly
or repair can cause property damage, severe injury or
death. Do NOT disassemble the gas valve; it contains no
serviceable components.
Figure 18: Conversion from one gas to another
Conversion Plug
NG position
LP position
180°
Conversion Plug
Reinstate the conversion plug by screwing it clockwise until
it bottoms out.
NOTE: Do NOT adjust and/or alter any components marked
with tamper indicating paint.

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© 2014 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
GENERAL NOTES
Radio Frequency Handset
433.92 MHz for Europe; 315 MHz for U.S. and for Canada.
This device complies with part 15 of the FCC Rules. Op-
eration is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) This
device must accept any interference received, including in-
terference that may cause undesired operation. Changes or
-
sible for compliance could void the user’s authority to oper-

NOTICE
Wiring of valve and receiver must be completed before start-
ing ignition. Failure to do so could damage the electronics.
Batteries – Handset




Batteries – Receiver


motor turns.

        -
cludes mains power together with batteries in the receiver
for automatic backup in case of power outage.
-
ommended at the beginning of each heating season.
NOTICE
Only the Mertik Maxitrol AC Mains Adapter or one pre-
approved by Mertik Maxitrol can be used. Use of other
adaptors can render the system inoperable.
NOTICE
The handsets, receivers, wall switches, switch panels and
touchpads are not interchangeable with previous electron-

Figure 21: Receiver Reset Button
NOTICE
Replacement handsets for CSA models also must have
the same part number (see label).
SETTING THE ELECTRONICS CODE
(First time use only.)
Radio Frequency Handset
A code is selected automatically for all Mertik Maxitrol elec-
tronics from among 65,000 random codes available.The re-
ceiver has to learn the code of the handset:


second beep is long. After the second beep, release the
reset button.
       (small



or the wiring is incorrect.
NOTE: -
ter changing the batteries of the handset or receiver.
OPERATING INSTRUCTIONS FOR OEM USE ONLY
Figure 20: Previous Handset
Light/Dimmer operation (page 17)
Fan operation (page 17)
Time setting (page 18)
Program timer setting (page 19)
Temperature
°C/24 hour or °F/12 hour Clock
setting (page 18)
Fan level icon (page 17)
Solenoid Valve/Burner
OPEN and CLOSE (page 17)
ON/OFF Temperatures setting (page 18)
Battery status
Signal indicator
Modes of operation (page 17)
Figure 19

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© 2014 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
TO TURN OFF APPLIANCE
Handset
OFF button.
Wall Switch/Touchpad/Switch Panel

FLAME HEIGHT ADJUSTMENT
Handset
In standby mode: Press and hold (large

 -


 
or 
Wall Switch/Touchpad/Switch Panel 




Designated Low Fire and High Fire
MAN
C
     
will be displayed.
NOTE:      

MAN
C
 

displayed.
If the appliance will not operate, follow the instructions
“TURN OFF GAS TO APPLIANCE” (page 20).
TO TURN ON APPLIANCE


 on valve to the ON, full counter-clock-
wise position .
I(ON position).
Handset
 (large

-
tons.

process.
      


automatically go into manual mode (CSA
version, CE version).
Wall Switch/Touchpad/Switch Panel
Press button “B”



If the pilot does not stay lit after several tries, turn the main
valve knob to OFF and follow the instructions “TURN OFF
GAS TO APPLIANCE” (page 20).
STANDBY MODE (Pilot Flame)
Handset

Press and hold 
Wall Switch/Touchpad/Switch Panel








22) to set appliance

Figure 22: Switch Panel and Wall Switch/Touchpad

B) ON/OFF

OPERATING INSTRUCTIONS FOR OEM USE ONLY

17/84
© 2014 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
TO OPEN AND CLOSE SOLENOID VALVE/BURNER
NOTE: The latching solenoid valve cannot operate manu-
ally. If the battery runs down it will remain in the last
operating position. During normal operation the sole-
noid valve will be reset to the ON position when the
GV60 is switched OFF remotely.

Burner are ON.
  SET and (small
      
Printed instructions are on the battery cover

  SET and (large
      
AUX symbol on the display indicates the so-
lenoid valve is OPEN.)
NOTE: The operation of the AUX is blocked
in timer OFF mode, when the setting
of the Nighttime Setback Tempera-
ture is “ ”.
Figure 23: Instructions for Latching Solenoid Valve (on battery cover)
Burner OFF
Burner ON
LIGHT/DIMMER OPERATION
Light/Dimmer
 (light

      
turn ON the light or increase brightness.
 -
crease brightness.

shuts OFF the light.

and hold the 

NOTE: The light bulb icon is displayed during light/dim-
mer setting only. 8 seconds after the light/dimmer
has been set, the handset will automatically go into
temperature control mode (CSA version) or manual
mode (CE version).
OPERATING INSTRUCTIONS FOR OEM USE ONLY
CIRCULATING FAN OPERATION
Circulating Fan
The circulating fan has 4 speed levels from low (1 bar) to
high (4 bars).


 
and increase fan speed.
      
fan speed.
 -
ton until all 4 speed level bars disappear.
NOTE: 8 seconds after the fan has been set, the handset
will automatically go into temperature control mode
(CSA version) or manual mode (CE version). The
fan starts 4 minutes after the gas opens (from OFF
or from pilot) at maximum speed and goes to the
displayed level after 10 seconds. The fan stops 10
minutes after the gas is OFF or at pilot.
MODES OF OPERATION

mode of operation in the following order:
MAN

TEMP
  
TEMP

TIMER

MAN
.
NOTE: Manual mode can also be reached by pressing either
the  

MAN
Manual Mode
 

TEMP
Daytime Temperature Mode
(Appliance must be in standby mode; pilot
ignited)
The room temperature is measured and
compared to the set temperature. The

to achieve the Daytime Set Temperature.
 Light/Dimmer Setting Mode
Turns light/dimmer ON and OFF and ad-
justs brightness.

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© 2014 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
OPERATING INSTRUCTIONS FOR OEM USE ONLY
 Circulating Fan Setting Mode
Turns circulating fan ON and OFF and ad-
justs fan speed.

TEMP
Nighttime Setback Temperature
Mode
(Appliance must be in standby mode; pilot
ignited)
The room temperature is measured and
compared to the Nighttime Setback Tem-
      -
matically adjusted to achieve the Nighttime
Setback Temperature.

TIMER
Timer Mode
(Appliance must be in standby mode; pilot
ignited)
The Timers P1 and P2 (Program 1, Pro-
gram 2) each can be programmed to go ON

see Timer Programming Mode.
NOTE: The display shows the set tempera-
ture every 30 seconds.
SETTING °C/24 HOUR OR °F/12 HOUR CLOCK
OFF and 
display changes from Fahrenheit/12 hour
clock to Celsius/24 hour clock and vice ver-
sa.
SETTING THE TIME

a) Installing the battery or
b) Simultaneously pressing the (large
 
 
 -
ute.
-
ual mode.
SETTING THE ON/OFF TEMPERATURES
Setting the “DAYTIME” Temperature
DEFAULT SETTINGS:
TEMP
(sun), 23°C/74°F
SET button to scroll to TEMP
TEMP
(sun) mode. Hold the SET button
until the TEMP
 
Daytime Set Temperature.
      
Daytime Set Temperature.
OFF or simply wait to complete pro-
gramming.
Setting the “NIGHTTIME SETBACK” Temperature
DEFAULT SETTINGS:
TEMP
(moon), “ ” (OFF)
SET button to scroll to TEMP
TEMP
(moon) mode. Hold the SET button

 
Nighttime Setback Temperature.

19/84
© 2014 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
 
Nighttime Setback Temperature.
-
gramming.
SETTING PROGRAM TIMERS
Default Settings
CE: Program 1: P1 : 6:00 P1 : 8:00
Program 2: P2 : 23:50 P2 : 23:50
CSA: Program 1: P1 : 6:00am P1 : 8:00am
Program 2: P2 : 11:50pm P2 : 11:50pm
 per day.
 
am, ends at 11:50pm.

 < P2  .
 = P1 or P2 = P2 the timer is deactivated.

CE: P2 23:50 and P1 0:00
CSA: P2 11:50am and P1 12:00am

SET button.
Setting P1 ON Time
SET button until P1 and (sun)

 
button.
OPERATING INSTRUCTIONS FOR OEM USE ONLY
      (small

Setting P1 OFF Time
SET button to scroll to setting
P1 OFF time. P1 and (moon) are dis-

 
button.
      (small

Setting P2 ON Time
SET button to scroll to setting P2 ON time. P2


Setting P2 OFF Time
SET button to scroll to setting P2 OFF time.
P2 

       
OFF or wait. The handset will automatically save your
changes.
MANUAL OPERATION
(Only possible, when MANUAL knob is used)

match.
When turning main valve knob, do NOT force. Knob has a
slip clutch that clicks until the end stops are reached. This
-
ment to pilot standby position.

20/84
© 2014 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
OPERATING INSTRUCTIONS FOR OEM USE ONLY
1. STOP! Read the safety information included before pro-
ceeding.
2. Turn main valve knob to the OFF, full clockwise
position.
3. Turn MANUAL knob to the MAN, full clockwise po-
sition.
4. Place ON/OFFO(OFF position).

gas is in the area around the appliance, including near
 If you detect gas STOP! Follow “WHAT TO
DO IF YOU SMELL GAS” in the safety information on
page 2. If no gas is present, proceed to step 6.
6. Place ON/OFFI(ON position).
7. With the MANUAL knob in MAN position a manual pilot
valve operator and piezo ignitor (optional) are accessible.
8. Fully push down manual pilot valve operator and hold in,

IGNITION WITH MATCH:
Immediately light the pilot with a match, while continuing
to hold in the manual pilot valve operator for about one
(1) minute after the pilot is lit. Release manual pilot valve

repeat.
IGNITION WITH PIEZO IGNITOR:
Change the ignition cable from the receiver to the valve


If the pilot does not stay lit after several tries, turn the main
valve knob to OFF and proceed to step 12.
9. If applicable, replace pilot access panel before proceed-
ing.
10. Turn MANUAL knob to the ON, full counter-clockwise
position.
11. Turn main valve knob to the full ON, full counter-clock-
wise position.
12. If the appliance will not operate, follow the instructions
“TURN OFF GAS TO APPLIANCE”.
TO TURN OFF GAS TO APPLIANCE
O(OFF position).
2. If gas control is accessible turn main valve knob to the
OFF full clockwise position.
AUTOMATIC TURN DOWN
6 Hour no Motor Movement
(CSA version)
     

a 6 hour period. In Temperature/Timer Mode if the ambi-


continue to function normally. The valve will turn to pilot
         -
perature remain the same over a 6 hour period.
Figure 24: Combination control, cover
8 Wire
Receiver jack
Micro switch
MANUAL knob
in MAN position
Main valve knob
in OFF position
Manual pilot
valve operator
Piezo ignitor
(optional)
ON/OFF switch
(optional) in
ON Position
Connection
piezo ignitor
tab 2.8 x 0.8 mm
Receiver Overheating
(only if module is connected)

is higher than 140°F (60°C). The main burner comes back
on only when the temperature is below 140°F (60°C).
1 Hour Turn Down for Special Receiver

  

AUTOMATIC SHUT OFF
Low Battery Receiver


is interrupted.
Five Day Shut Off
(CSA version)
          

Second Thermocouple Shut Off
(optional)

completely ignite approximately 20 seconds after ignition
or after pushing the 
NOTE: Before the next ignition there is a 2 minute waiting
period. If the thermocouple is still too hot, then you
will hear a long beep.