Maxitrol Mertik GV60 User manual

R
R
DEUTSCH
GV60 Elektronisches Zünd- und
Steuersystem mit Fernbedienung
Bedienungsanleitung
ENGLISH
GV60 Remote Electronic Ignition and
Control System
Operating Instructions
FRANCAIS
GV60 Système d’allumage et de
commande électronique à distance
Instructions de service
NEDERLANDS
Elektronisch GV60-systeem voor
ontsteking en bediening op afstand
Bedieningshandleiding

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© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
CONTENTS
IMPORTANT SAFETY INFORMATION ........................................... 2
INSTALLATION INSTRUCTIONS
Application ................................................................................. 3
Components .............................................................................. 3
Technical Specifications ............................................................ 4
Gas Connections ....................................................................... 5
Perform Gas Leak Test.............................................................. 6
Wiring Connections ................................................................... 6
Gas Control Knob Settings ...................................................... 12
Adjustment .............................................................................. 12
Final Check ............................................................................. 13
OPERATING INSTRUCTIONS
General Notes ......................................................................... 14
Setting the Electronic Code ..................................................... 14
To turn ON Appliance .............................................................. 15
To turn OFF Appliance ............................................................ 15
Flame Height Adjustment ........................................................ 15
To open and close Solenoid Valve/Burner............................... 16
Light/Dimmer Operation .......................................................... 16
Circulating Fan Operation ....................................................... 16
Modes of Operation ................................................................. 16
Setting °C/24 Hour or °F/12 Hour Clock ...................................17
Setting the Time ...................................................................... 17
Setting the ON/OFF Temperatures.......................................... 17
Setting Program Timers .......................................................... 18
Manual Operation .................................................................... 18
Turn OFF Gas to Appliance ..................................................... 19
Automatic Turn Down .............................................................. 19
Automatic Shut Off .................................................................. 19
Receiver Shut Off/Turn down attributes ................................. 20

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© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
WHAT TO DO IF YOU SMELL GAS
▪ Do NOT operate any appliance.
▪ Do NOT touch any electrical switch; do NOT use any phone in your building.
▪ Immediately evacuate the area and contact the gas supplier. Follow the gas supplier’s instructions.
▪ If you cannot reach the gas supplier, call the re department.
Read these instructions carefully and completely before installing or operating. Failure to follow them could result in a re or
explosion causing property damage, personal injury, or loss of life. Service and installation must be performed by a trained / ex-
perienced service technician.
Installation and service must be performed by a qualied installer, service agency, or the gas supplier. Installation shall conform
with local codes, or in the absence of local codes, in accordance with the National Fuel Gas Code ANSI Z223.1/NFPA 54 or the
IFGC or CSA B149.1. All piping and tubing must comply with local codes and ordinances.
Use only your hand to push in or turn the gas control knobs. Never use tools. If a knob will not push in or turn by hand, do not
try to repair it. Call a qualied service technician. Force or attempted repair can result in a re or explosion.
Do NOT use a product if you suspect it has been subjected to high temperatures, damaged, tampered with, or taken apart. Do
NOT use a product if you suspect it has been under water or that liquid has seeped into the product. Any of these incidents
can cause leakage or other damage that may affect proper operation and cause potentially dangerous combustion problems.
Damper position must be in accordance with Manufacturer’s Installation Instructions and all applicable standards. Failure to
follow them could result in a re or explosion causing property damage, personal injury, or loss of life.
Do NOT store or use gasoline or other ammable vapors and liquids in the vicinity of this control or other appliances.
IMPORTANT SAFETY INFORMATION
ELECTRIC SHOCK HAZARD
▪ Read these instructions carefully. Failure to follow them could result in property damage, personal injury, or loss of life.
▪ This control must be electrically wired and operated in accordance with all codes and local regulations. Service and installation
must be performed by a trained, experienced service technician.
▪ Do NOT use the control if you suspect it may be damaged.
It is the responsibility of the OEM to consider the following:
▪ The location of the GV60 system components will signicantly effect the radio signal strength.
▪ The type of materials (e.g. sheet metal) used in the construction of the gas replace will signicantly effect the radio signal
strength.
▪ Operate the system with a dedicated mains power supply and/or batteries.
▪ Do not use near household electrical wiring and/or magnetic elds.
▪ Other transmitters using the same signal will negatively affect the radio signal strength.
▪ Adjustment of the on-board antenna on the receiver can improve signal strength.
▪ Do not store or locate the GV60 system components in a hot, cold, or humid environment.
NOTICE

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ENGLISH
G60-ZMA3 with
connections for
EU, UK, and U.S.
Figure 4: Additional Function RF: FAN – Light/Dimmer – Latching Solenoid
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
Figure 2: Operation
Switch Panel
with cable
G6R-SPKS…
Wall Switch US
G6R-ZWSN..-... Wall Switch EU
G6R-ZWSE...
Touchpad
G6R-TPN…
Cable Wall Switch/Touchpad
G6R-CWSN…
Figure 3: Basic RF
Standard receiver
G6R-R3(4)AM...
Ignition Cable
G60-ZKIS...
8 Wire Cable
Combination Control – Receiver
G6R-C…
Interrupter Block
G60-ZUS...
Thermocurrent Cable
Interrupter – Receiver TC
G60-ZKIRS…
Combination Control
GV60
Thermocurrent Cable, Interrupter Block – Receiver SW
without ON/OFF switch
G60-ZKIRSWS…
or
Universal receiver
G6R-R3(4)AU...
Cable with Relay (optional)
G6R-CLB…, G6R-CDB…
or Battery Box
G60-ZB(S)90/...
with ON/OFF switch
G60-ZSKS(L)S…
Latching Solenoid Valve
(with cable)
GV-S60…
Cable V Module – Receiver
G6R-CBV...
V Module
G6R-BU(E)…
Receiver
G6R-R3(4)AU...
Figure 6: RF 2nd Thermocouple Option
Figure 5: Mains Adapter
Receiver
G6R-R3(4)AUT
2nd Thermocouple Cable
G60-ZCTC...
Ground Cable
G60-ZCGTC/…
Cable with Relay
G6R-CL..., G6R-CD... (optional)
Infrared handset
G6R-HIO…
Infrared Sensor
G6R-IRC
Receiver
G6R-RIAE
Figure 7: Infrared (IR)
APPLICATION
GV60 is a battery-powered electronic remote ignition and control system for gas appliances with pilot burners and ODS systems.
Standard RF handset
G6R-H3S...
G6R-H4S...
Display RF handset
G6R-H3D...
G6R-H4D...
Timer/Thermostat RF
handset
G6R-H3T...
G6R-H4T...
Figure 1: Remotes
COMPONENTS
2nd Thermocouple G60-ZPT…

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© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
GENERAL NOTES
Radio Frequency Handset
433.92 MHz for Europe; 315 MHz for U.S. and for Canada..
This device complies with part 15 of the FCC Rules. Op-
eration is subject to the following two conditions: (1) This
device may not cause harmful interference, and (2) This
device must accept any interference received, including in-
terference that may cause undesired operation. Changes or
modications not expressly approved by the party respon-
sible for compliance could void the user’s authority to oper-
ate the equipment.
NOTICE
Wiring of valve and receiver must be completed before
starting ignition. Failure to do so could damage the elec-
tronics.
Batteries – Handset
▪ 1 x 9 V (alkaline recommended).
▪ Low battery indicator on handsets with display.
▪ Handsets without display: the red LED gets darker.
▪ Battery replacement is recommended after 2 years.
Batteries – Receiver
▪ 4 x 1.5 V “AA” (alkaline recommended).
▪ Low battery indication: frequent beeps for 3 seconds when
motor turns.
▪ An AC Mains Adapter may be used instead of batteries.
▪ The module for fan speed control and light/dimmer in-
cludes mains power together with batteries in the receiver
for automatic backup in case of power outage.
▪ Without using a mains adapter, battery replacement is rec-
ommended at the beginning of each heating season.
NOTICE
Only the Mertik Maxitrol AC Mains Adapter or one
preapproved by Mertik Maxitrol can be used. Use of other
adaptors can render the system inoperable.
NOTICE
The handsets, receivers, wall switches, switch panels and
touchpads are not interchangeable with previous electron-
ics (see gure 24). Figure 24: Receiver Reset Button
NOTICE
Replacement handsets for CSA models also must have
the same part number (see label).
SETTING THE ELECTRONICS CODE
(First time use only.)
Radio Frequency Handset
A code is selected automatically for all Mertik Maxitrol elec-
tronics from among 65,000 random codes available. The re-
ceiver has to learn the code of the handset:
▪ Press and hold the receiver’s reset button (see gure 24)
until you hear two (2) beeps. The rst beep is short and the
second beep is long. After the second beep, release the
reset button.
▪ Within the subsequent 20 seconds press the (small
ame) button on the handset until you hear two additional
short beeps conrming the code is set. If you hear one long
beep, this indicates the code learning sequence has failed
or the wiring is incorrect.
NOTE: This is a one time setting only, and is not required
after changing the batteries of the handset or re-
ceiver.
OPERATING INSTRUCTIONS FOR OEM USE ONLY
Figure 23: Previous handset
Light/Dimmer operation
Fan operation
Time setting
Program timer setting
Temperature °C/24 hour or °F/12 hour Clock setting
Fan level icon
Solenoid Valve/Burner
OPEN and CLOSE
ON/OFF Temperatures setting
Battery status
Signal indicator
Modes of operation
Figure 22: Handset display

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© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
ENGLISH
TO TURN OFF APPLIANCE
Handset
▪ Press OFF button.
Wall Switch/ Touchpad/ Switch Panel
▪ Press button “B” (see gure 25).
FLAME HEIGHT ADJUSTMENT
Handset
▪ In standby mode: Press and hold (large
ame) button to increase ame height.
▪ Press and hold (small ame) button to de-
crease ame height or to set appliance at
pilot ame.
▪ For ne adjustment tap the (large ame)
or (small ame) buttons.
Wall Switch/Touchpad/Switch Panel (see gure 25)
▪ Press and hold button “A” to increase ame height.
▪ Press and hold button “C” to decrease ame height or to
set appliance at pilot ame.
▪ For ne adjustment tap button “A” or “C”.
Designated Low Fire and High Fire
MAN
C
▪ Double-click (small ame) button. “LO”
will be displayed.
NOTE: Flame goes to high re rst before
going to designated low re.
MAN
C
▪ Double-click (large ame) button. Flame
automatically goes to high re. “HI” will be
displayed.
If the appliance will not operate, follow the instructions
“TURN OFF GAS TO APPLIANCE” (page 19).
TO TURN ON APPLIANCE
When pilot ignition is conrmed, motor turns automatically
to maximum ame height.
▪ Turn MANUAL knob on valve to the ON, full counter-clock-
wise position (see gure 27, page 19).
▪ Place ON/OFF switch (if equipped) in I (ON position).
Handset
▪ Simultaneously press the OFF and (large
ame) buttons until a short beep conrms
the start sequence has begun; release but-
tons.
▪ Continuing beeps conrm the ignition is in
process.
▪ Once pilot ignition is conrmed, there is
main gas ow.
▪ After main burner ignition the handset will
automatically go into manual mode (CSA
version, CE version).
Wall Switch/ Touchpad/ Switch Panel
▪ Press button “B” (see gure 25) until a short beep conrms
the start sequence has begun; release button.
▪ Continuing beeps conrm the ignition is in process.
▪ Once pilot ignition is conrmed, there is main gas ow.
If the pilot does not stay lit after several tries, turn the main
valve knob to OFF and follow the instructions “TURN OFF
GAS TO APPLIANCE”(page 19).
STANDBY MODE (Pilot Flame)
Handset
▪
Press and hold (small ame) to set appliance at pilot ame.
Wall Switch/ Touchpad/ Switch Panel
▪ Press and hold button “C” (see gure 25) to set appliance
at pilot ame.
Figure 25: Switch Panel and Wall Switch/Touchpad
A) Increase ame height
B) ON/OFF
C) Decrease ame height
OPERATING INSTRUCTIONS FOR OEM USE ONLY

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© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
TO OPEN AND CLOSE SOLENOID VALVE/BURNER
NOTE: The latching solenoid valve cannot operate manu-
ally. If the battery runs down it will remain in the last
operating position. During normal operation the sole-
noid valve will be reset to the ON position when the
GV60 is switched OFF remotely.
▪ Upon ignition Main Burner and Decorative
Burner are ON.
▪ Simultaneously press SET and (small
ame) buttons to switch the Burner OFF.
Printed instructions are on the battery cover
(see gure 26).
▪ Simultaneously press SET and (large
ame) buttons to switch Burner ON. (The
AUX symbol on the display indicates the so-
lenoid valve is OPEN.)
NOTE: The operation of the AUX is blocked
in timer OFF mode, when the setting
of the Nighttime Setback Tempera-
ture is “ ”.
Figure 26: Instructions for Latching Solenoid Valve (on battery cover)
Burner OFF
Burner ON
LIGHT/DIMMER OPERATION
▪ Briey press SET button to scroll to (light
bulb) mode. Light bulb icon ashes.
▪ Press and hold (large ame) button to
turn ON the light or increase brightness.
▪ Press and hold (small ame) button to de-
crease brightness.
▪ In the Light/Dimmer mode, the OFF button
shuts OFF the light.
▪ If you want the light ON but no ame, press
and hold the (small ame) button and turn
to pilot ame.
NOTE: The light bulb icon is displayed during light/dim-
mer setting only. 8 seconds after the light/dimmer
has been set, the handset will automatically go into
temperature control mode (CSA version) or manual
mode (CE version).
OPERATING INSTRUCTIONS FOR OEM USE ONLY
CIRCULATING FAN OPERATION
The circulating fan has 4 speed levels from low (1 bar) to
high (4 bars).
▪ Briey press SET button to scroll to
(fan) mode. Fan and Level icons ash.
▪ Press (large ame) button to switch ON
and increase fan speed.
▪ Press (small ame) button to decrease
fan speed.
▪ To turn OFF fan, press (small ame) but-
ton until all 4 speed level bars disappear.
NOTE: 8 seconds after the fan has been set, the handset
will automatically go into temperature control mode
(CSA version) or manual mode (CE version). The
fan starts 4 minutes after the gas opens (from OFF
or from pilot) at maximum speed and goes to the
displayed level after 10 seconds. The fan stops 10
minutes after the gas is OFF or at pilot.
MODES OF OPERATION
▪ Briey pressing the SET button changes the
mode of operation in the following order:
MAN→  TEMP→ →  →   TEMP →
TIMER→back to the beginning
NOTE: Manual mode can also be reached by pressing either
the (large ame) or the (small ame) button.
▪ MAN – Manual Mode
Manual ame height adjustment.
▪ – Daytime Temperature Mode
(Appliance must be in standby mode; pilot
ignited)
The room temperature is measured and
compared to the set temperature. The
ame height is then automatically adjusted
to achieve the Daytime Set Temperature.
▪ – Light/Dimmer Setting Mode
Turns light/dimmer ON and OFF and ad-
justs brightness.

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ENGLISH
OPERATING INSTRUCTIONS FOR OEM USE ONLY
▪ Circulating Fan Setting Mode
Turns circulating fan ON and OFF and ad-
justs fan speed.
▪ – Nighttime Setback Temperature
Mode
(Appliance must be in standby mode; pilot
ignited)
The room temperature is measured and
compared to the Nighttime Setback Tem-
perature. The ame height is then auto-
matically adjusted to achieve the Nighttime
Setback Temperature.
▪ TIMER – Timer Mode
(Appliance must be in standby mode; pilot
ignited)
The Timers P1 and P2 (Program 1, Pro-
gram 2) each can be programmed to go ON
and OFF at specic times. For instructions
see Timer Programming Mode.
NOTE: The display shows the set tempera-
ture every 30 seconds.
SETTING °C/24 HOUR OR °F/12 HOUR CLOCK
▪ Press OFF and (small ame) button until
display changes from Fahrenheit/12 hour
clock to Celsius/24 hour clock and vice ver-
sa.
SETTING THE TIME
▪ The Time display will ash after either:
a) Installing the battery or
b) Simultaneously pressing the (large
ame) and (small ame) buttons.
▪ Press (large ame) button to set the hour.
▪ Press (small ame) button to set the min-
ute.
▪ Press OFF or simply wait to return to man-
ual mode.
SETTING THE ON/OFF TEMPERATURES
Setting the “DAYTIME” Temperature
DEFAULT SETTINGS: TEMP, 74 °F / 23 °C
▪ Briey press SET button to scroll to
TEMP. Hold the SET button until the TEMP
ashes.
▪ Press (large ame) button to increase
Daytime Set Temperature.
▪ Press (small ame) button to decrease
Daytime Set Temperature.
▪ Press OFF or simply wait to complete pro-
gramming.
Setting the “NIGHTTIME SETBACK” Temperature
DEFAULT SETTINGS: TEMP, “ ” (OFF)
▪ Briey press SET button to scroll to
TEMP mode. Hold the SET button until the
Temperature ashes.
▪ Press (large ame) button to increase
Nighttime Setback Temperature.

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© 2019 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
▪ Press (small ame) button to decrease
Nighttime Setback Temperature.
▪ Press OFF or simply wait to complete pro-
gramming.
SETTING PROGRAM TIMERS
Default Settings
CE: Program 1: P1 : 6:00 P1 : 8:00
Program 2: P2 : 23:50 P2 : 23:50
CSA: Program 1: P1 : 6:00am P1 : 8:00am
Program 2: P2 : 11:50pm P2 : 11:50pm
▪ 2 ON times can be programmed per day.
▪ CE: The day starts at 0:00, ends at 23:50.
▪ CSA: The day starts at 12:00am, ends at 11:50pm.
▪ The ON/OFF times have to be programmed in the order P1
≤ P1 < P2 ≤ P2 .
▪ If P1 = P1 or P2 = P2 the timer is deactivated.
▪ To have the re over night, it can be set:
CE: P2 23:50 and P1 0:00
CSA: P2 11:50am and P1 12:00am
▪ Select Timer Mode by briey pressing the
SET button.
Setting P1 ON Time
▪ Hold the SET button until P1 and are dis-
played and the time ashes.
▪ Set the hour by pressing the (large ame)
button.
OPERATING INSTRUCTIONS FOR OEM USE ONLY
▪ Set the minutes by pressing the (small
ame) button.
Setting P1 OFF Time
▪ Briey press SET button to scroll to setting
P1 OFF time. P1 and are displayed and
the time ashes.
▪ Set the hour by pressing the (large ame)
button.
▪ Set the minutes by pressing the (small
ame) button.
Setting P2 ON Time
▪ Briey press SET button to scroll to setting P2 ON time. P2
is displayed and the time ashes.
▪ See instructions "Setting P1 ON Time".
Setting P2 OFF Time
▪ Briey press SET button to scroll to setting P2 OFF time.
P2 is displayed and the time ashes.
▪ See instructions "Setting P1 OFF Time".
▪ This concludes programming Timers P1 and P2. Press
OFF or wait. The handset will automatically save your
changes.
MANUAL OPERATION
(Only possible, when MANUAL knob is used)
Access to the pilot burner is only required for ignition with a
match.
When turning main valve knob, do NOT force. Knob has a
slip clutch that clicks until the end stops are reached. This
allows for manual ame height adjustment as well as adjust-
ment to pilot standby position.
1. STOP! Read the safety information included before pro-
ceeding.