Mazzoni MH Series User manual

Machine:
Models:
HOT-WATER PRESSURE WASHER
MH-PH-W 型号
使用和维护
Manual

0
01
内容
1 机器识别...........................................................................................................................................page
1.1 参数辨别 ........................................................................................................................................................................ 1.01
1.2 机器识别 ........................................................................................................................................................................ 1.02
1.3 MH3001 CE 符合声明.................................................................................................................................................... 1.03
1.4 MH3061 CE 符合声明.................................................................................................................................................... 1.03
1.5 MH3061 CE 符合声明.................................................................................................................................................... 1.04
1.6 MH4000 CE 符合声明.................................................................................................................................................... 1.04
1.7 PH3025 CE 符合声明 .................................................................................................................................................... 1.05
1.8 PH3040 CE 符合声明 .................................................................................................................................................... 1.05
1.9 PH3060 CE 符合声明 .................................................................................................................................................... 1.06
1.10 PH4000 CE 符合声明 .................................................................................................................................................... 1.06
1.11 W4000 CE 符合声明...................................................................................................................................................... 1.07
1.12 W4050 CE 符合声明...................................................................................................................................................... 1.07
1.13 W5000 CE 符合声明...................................................................................................................................................... 1.08
1.14 W5025 CE 符合声明...................................................................................................................................................... 1.08
1.15 W5050 CE 符合声明...................................................................................................................................................... 1.09
1.16 W5090 CE 符合声明...................................................................................................................................................... 1.09
1.17 W16/400 CE 符合声明................................................................................................................................................... 1.10
1.18 W6000 CE 符合声明...................................................................................................................................................... 1.10
1.19 保证，担保......................................................................................................................................................................1.11
1.20 观众 ................................................................................................................................................................................1.11
2 指令手册描述
2.1 介绍 ............................................................................................................................................................................... 2.01
2.2 人工识别数据 ................................................................................................................................................................. 2.01
2.3 手册的供应和保存.......................................................................................................................................................... 2.01
2.4 补充资料 ........................................................................................................................................................................ 2.01
2.5 语言 ............................................................................................................................................................................... 2.01
2.6 用户提示 ........................................................................................................................................................................ 2.01
2.7 使用术语 ........................................................................................................................................................................ 2.01
3 一般安全指示
3.1 事前资料 ........................................................................................................................................................................3.01
- 参考标准和立法...........................................................................................................................................................3.01
3.2 一般安全指示 .................................................................................................................................................................3.01
3.3 安全技术 .............................................................................................................................................................................................3.02
3.4 手册中的安全符号 ..........................................................................................................................................................3.02
3.5 机器上的安全警告 ..........................................................................................................................................................3.03
3.6 经营者资格.....................................................................................................................................................................3.05
3.7 操作者的保障 .................................................................................................................................................................3.05
3.8 机器上的安全装置 ..........................................................................................................................................................3.06
摆动...............................................................................................................................................................................3.06
赫兹...............................................................................................................................................................................3.06
电磁适应性 ....................................................................................................................................................................3.06
3.9 残留风险 ........................................................................................................................................................................3.07
3.10 -预期用途 .......................................................................................................................................................................3.07
-合理可预见的滥用 .........................................................................................................................................................3.07
-不正确的使用 ................................................................................................................................................................3.07
4 机器描述
4.1 技术规格 ........................................................................................................................................................................ 4.01
4.2 主要组成 ........................................................................................................................................................................ 4.03
4.3 电气面板及规管小组 ...................................................................................................................................................... 4.04
4.4 安全设备 ........................................................................................................................................................................ 4.05
4.5 标准附件 ........................................................................................................................................................................ 4.06
4.6 任选设备 ........................................................................................................................................................................ 4.06
5 运输和安装
5.1 客户责任 ........................................................................................................................................................................ 5.01
5.2 环境条件 ........................................................................................................................................................................ 5.01
10.0
DANGER!
In order to eliminate any risk, repair operations and the installation of spare parts must only be performed by
an authorised service centre.
WARNING!
Use only accessories and spare parts authorised by the manufacturer.
Original spare parts and accessories guarantee safe machine operation without malfunctions.
10.1 TECHNICALSUPPORT
All support requests must be sent to the Customer Technical Support Service:
Specifying:
1. The machine’s characteristics (obtainable from the identificationplate)
2. The defect(s)encountered
3. The name, telephone number, email address (or fax number) of the person requesting the work and who will become the
contact person for futurecommunications.
Or else by filling out the following form
10.2 SPAREPARTS
All requests for spare parts must be sent to the Customer Technical Support Service:
Specifying:
1. The machine’s characteristics (obtainable from the identification plate, per section1.2)
2. Spare partcode
3. Quantity required
4. Shipping method
Please also indicate:
• Whether you are placing an order or requestingprices
• The required date ofdelivery
• The delivery address and invoice address (wheredifferent)
• Any shippinginstructions
• The name, telephone number, email address (or fax number) of the person making the request and who will become the
contact person for future communications Or complete the spare parts requestform.
([phone] / 577793
([phone]
([phone] / 577793
([phone]
[email protected]

9.01
9.1. 报废机器 WARNING!
在继续拆卸机器之前，断开机器的所有电源（电，水，压缩空气）并排出任何剩余的能量/压力。
WARNING!
拆卸/报废作业只能由具有必要机电培训和资质的专业人员进行。按照C中提供的安全说明。
这台机器在退役和报废方面没有特别的问题。必须采取适当措施，防止未经授权的人员重复使用。行动如下：
STEP DESCRIPTION
1
准备一个没有杂乱的足够宽敞的工作区，以便进行拆除作业。
2把所有液体从内胆里抽出来。
3
执行规定的安全措施后，切断外部电源电缆和所有电气部件。
4实施安全措施后，切断电机的供电电缆。
5断开任何其他连接。
6
继续拆卸机器，将其部件分离为单独的废物收集(如下一节所述)。
IMPORTANT!
Disposal of the machine’s packaging, any replaced parts, the machine in its entirety, and the various fluids
must be performed with respect for the environment, preventing pollution of the ground, air and water and
complying with applicable legislation in the country of use. Comply with legislative provisions in the country
of use for disposal of the machine.
9.2. WASTE PROCESSINGINSTRUCTIONS
The following have been used to manufacture the machine, albeit in small amounts for some materials:
• AISI 304 stainlesssteel
• Other metals (steel, aluminium, cast iron, bronzeetc.)
• Plastics (PE, POM-Cetc.)
• Other materials contained incomponents
Before proceeding to scrap the machine, it is mandatory to remove all parts which could cause damage to the environment, and
dispose of them in accordance with relevant legislation.
MATERIAL ACTION
Plastic This must be removed and disposed of separately at a landfill, incinerator or waste disposal/
recycling facility.
Lubricants and Oils Inside gear units and variable speed drives. They must be collected and handed over to
specialisedcentresauthorised to collect and dispose of used oil (in Italy: ConsorzioObbligatorio
Oli usati).
Iron Remove and separate. Must be recycled at waste disposal/recycling centres.
Copper Remove and separate. Must be recycled at waste disposal/recycling centres.
Steel Remove and separate. Must be recycled at waste disposal/recycling centres.
Aluminium Remove and separate. Must be recycled at waste disposal/recycling centres.
Pneumatic or Electrical
Components These must be removed to allow reuse in the event that they are still in good condition, or else overhauled and recycled where possible.
1
1.01
内容
5.3 运输和装卸.....................................................................................................................................................................5.01
验收...............................................................................................................................................................................5.01
移除包装........................................................................................................................................................................5.01
移动和搬运 ....................................................................................................................................................................5.01
用托盘卡车移动机器......................................................................................................................................................5.01
5.4 贮存 ............................................................................................................................................................................... 5.02贮
存................................................................................................................................................................................5.02
贮存温度 ............................................................................................................................................................................................5.02
长时间储存 ....................................................................................................................................................................5.02
5.5 机器定位 ........................................................................................................................................................................5.02
5.6 机器安装 ........................................................................................................................................................................5.02
5.7 安装枪 ............................................................................................................................................................................5.03
5.8 三相电机连接 .................................................................................................................................................................5.04
6 控制和使用
6.1 使用步骤 ........................................................................................................................................................................6.01
初步检查........................................................................................................................................................................6.01
试机...............................................................................................................................................................................6.01
6.2 机器启动 ........................................................................................................................................................................6.01
6.3 泵的使用 ........................................................................................................................................................................6.02
6.4 喷枪安全 ........................................................................................................................................................................6.02
6.5 可调头(可选洗涤剂套件).................................................................................................................................................6.02
6.6 四功能磁头.....................................................................................................................................................................6.03
6.7 清洗方法 ........................................................................................................................................................................6.03
6.8 机器停机 ........................................................................................................................................................................6.01
6.9 活动结束 ........................................................................................................................................................................6.03
7 维护
7.1 安全注意 ........................................................................................................................................................................ 7.01
7.2 总说明............................................................................................................................................................................ 7.01
7.3 特别[临时]养护 ............................................................................................................................................................... 7.02
7.4 普通(排定)维修............................................................................................................................................................... 7.02
8 发现并修理故障
8.1 介绍 ............................................................................................................................................................................... 8.01
8.2 可能出现的故障及解决办法............................................................................................................................................ 8.01
9 报废和处置
9.1 报废机器 ........................................................................................................................................................................ 9.01
9.2 废物处理指示 ................................................................................................................................................................. 9.01
10 技术支持和备件
10.1 技术性支持 ................................................................................................................................................................... 10.01
10.2 备件 ............................................................................................................................................................................. 10.01
10.3 备件订购单................................................................................................................................................................... 10.02
03

0
MODEL Flow rate
(l/min) Bar Psi rpm HP/kW Volts Hertz Phases °C Max
MH4000
15 200 2901 1450 7.5 / 5.5 400 V 50 3150°
MODEL Flow rate
(l/min) Bar Psi rpm HP/kW Volts Hertz Phases °C Max
W6000 30 200 2901 1450 15 / 11 400 V 50 3150°
1.1 机器型号
识别......................................................................专业热水清洗机
MH SERIES
MH SERIES
PH SERIES
W SERIES
W SERIES
MODEL Flow rate
(l/min) Bar Psi rpm HP/kW Volts Hertz Phases °C Max
MH3001
10
150
2175
1450
3 / 2.2
230 V
50
1
150°
MH3061
13
160
2321
1450
5.5 / 4
400 V
50
3
150°
MODEL Flow rate
(l/min) Bar Psi rpm HP/kW Volts Hertz Phases °C Max
PH3025 11 120 1740 1450 3 / 2.2 230 V 50 1150°
PH3040 13 140 2031 1450 4 / 3 230 V 50 1150°
PH3060 15 150 2175 1450 5.5 / 4 400 V 50 3150°
PH4000 15 200 2901 1450 7.5 / 5.5 400 V 50 3150°
MODEL Flow rate
(l/min) Bar Psi rpm HP/kW Volts Hertz Phases °C Max
W4000 15 200 2901 1450 7.5 / 5.5 400 V 50 3150°
W4050 21 150 2175 1450 7.5 / 5.5 400 V 50 3150°
W5000 21 200 2901 1450 10 / 7.5 400 V 50 3150°
W5025 21 250 3626 1450 15 / 11 400 V 50 3150°
W5050 25 200 2901 1450 15 / 11 400 V 50 3150°
W5090 18 300 4351 1450 15 / 11 400 V 50 3150°
W16/400 16 400 5801 1450 15 / 11 400 V 50 3150°
8.1. 介绍
下面列出了在正常使用机器时可能遇到的一些故障和问题。
IMPORTANT!
如果故障持续存在或不属于下述情况，MAZZONIS.R.L.的技术支持部门可提供所需的所有支持和手段，以获得最佳结果。
8.2. 可能的错误和解决办法
FAULT
CAUSE
SOLUTION
泵转动但没有达到所
需的压力
泵吸入空气
检查进气管线和密封件
进口
/
出口阀门磨损、脏或堵塞
清洗或更换
喷嘴不合适或磨损 替换
磨损密封件
替换
进气过滤器堵塞 清洗或更换
调整阀针磨损或卡住
清洗或更换
不规则压力振荡
进口
/
出口阀门磨损、脏或堵塞
检查、清洁或更换
泵吸入空气
检查进气管道上的密封件
磨损密封件
替换
磨损喷嘴
替换
压力降低
出口进气阀脏
清洗或更换
调整阀针磨损或脏污
清洗或更换
磨损密封件
替换
噪声
泵吸入空气
检查进气管道上的密封件
磨损或脏的阀门
清洗或更换
磨损的轴承
替换
油水混合
水油密封环磨损 替换
泵头漏水
磨损密封件 替换
密封圈磨损 替换
漏油
油封环磨损 替换
马达没有启动
插头插错了 检查开关电缆和插头
插头没插 检查开关电缆和插头
马达发出噪音，但没
有启动。
电压低于要求 检查电气系统是否合适
电缆尺寸不足的延长线 检查和延长电缆
马达突然停止了
热保护装置因过热而脱扣。
检查电压是否在指定范围
断开开关，让它冷却几分钟。
DANGER!
Contact the manufacturer or an authorised service centre for each of these operations.
DANGER!
Before performing any kind of work, disconnect the machine from the electricity supply.

2
，
000
小时的定期维修作业
时间间隔
(
小时
)
50
500
1,000
1,500
2,000
更换机油
锅炉电极
压力开关操作
锅炉运行
柴油喷嘴
VBR压力调节器气门
防垢泵
高压软管
入口和出口侧泄漏
喷头
TST，DSS检查
检查连接器是否泄漏
检查电器面板上的警报器
压力表操作
检查和清洁进水过滤器
更换VBR泵垫圈
止回阀阀瓣和弹簧
泵电机弹性联轴器
1
1.
1.2 机器识别板
机器装有识别板，如下图所示。向制造商提供它们的型号，就可以准备识别机器。
MH3001-3061 MH4000 3025-3040
3060-4000
4000-4050-5000-5025
5050-5090-16/400 W6000
在识别板上提供了下列数据:
1机器型号
2机器串行号码
3机器代码
4电压(V)
5赫兹 (Hz)
6功率 (kW)
7压力(bar)
8安培(A)
9最大流量 (l/min)
10预测声音分贝(dB)
11实际声音分贝(dB)
12制造时间
示例数据板.
10
11
2
1
4
3
5
7
9
6 12 8
PH
W