MBO FA 66 ME User manual

Operating Manual
Pile Delivery FA 66 - ME
with Sheet Pressing
and Marking Device

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Operating Manual FA 66 - ME ENG
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Contents
Prologue.................................................................................................................. 4
1.0 Specifications......................................................................................................... 5
1.1 Manufacturer .......................................................................................................... 5
1.2 Type: Pile Delivery FA 66 - ME .............................................................................. 5
1.3 Technical data ........................................................................................................ 6
1.3.1 Sizes .................................................................................................................................................. 6
1.4 Documentation:...................................................................................................... 7
1.5 Information to user / Functioning description..................................................... 8
2.0 BASIC SAFETY INSTRUCTIONS ........................................................................... 9
2.1 Warnings and symbols .......................................................................................... 9
2.2 Safety at working place - destined use of the delivery ....................................... 9
2.3 Safety at working place - destined use of the folding machine ....................... 11
2.3.1 Check List of machine ................................................................................................................... 11
2.3.2 Checklist of protective hoods ....................................................................................................... 11
3.0 Transportation / Erection / Installation............................................................... 12
3.1 Transportation ...................................................................................................... 12
3.2 Installation ............................................................................................................ 12
3.3 Erection................................................................................................................. 13
3.4 Electrical connection ........................................................................................... 13
4.0 Maintenance ......................................................................................................... 14
4.1 Spare parts procurement .................................................................................... 14
4.2 Lubrication............................................................................................................ 15

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4.3 Lubrication / Cleaning ......................................................................................... 16
4.4 Tensioning of belts and tapes............................................................................. 16
4.4.1 Chain of main drive motor ............................................................................................................. 16
4.4.2 Drive of pressing rollers and infeed tapes ................................................................................... 17
4.4.3 Transportation tapes ...................................................................................................................... 18
5.0 Operation of the delivery..................................................................................... 19
5.1 Control panel ........................................................................................................ 19
5.2 Infeed table ........................................................................................................... 20
5.2.1 Infeed tapes .................................................................................................................................... 20
5.2.2 Multiple - up production................................................................................................................. 21
5.2.3 Marking device ............................................................................................................................... 22
5.3 Pressing unit ........................................................................................................ 23
5.4 Collating table ...................................................................................................... 24
5.5 Collecting table .................................................................................................... 26
5.6 Knock-up table ..................................................................................................... 26
6.0 Final remarks........................................................................................................ 27

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Prologue
With the MBO delivery you have purchased a valuable product. How
ever, it is absolutely imperative to comply with all Safety Regulations and
Safety Instructions.
This Operating Manual should also instruct you to correctly operate the MBO
delivery and to comply with the Safety Regulations and to maintain it properly.

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Operating Manual FA 66 - ME ENG
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1.0 Specifications
1.1 Manufacturer
MBO Binder & Co., Maschinenbau Oppenweiler
Grabenstrasse 4, 71570 Oppenweiler
P.O.Box 1169, 71567 Oppenweiler
Telefon[phone]
Fax [phone]
1.2 Type: Pile Delivery FA 66 - ME

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1.3 Technical data
1.3.1 Sizes
Working widht 66 cm
Sheet width min. 10 cm
Sheet width max. 30 cm
Pile height 30 cm
Infeedheight 40 cm min.; 95 cm max.
Pressure 2000 kp.
Speed 15-180 m/Min.
Powerrequirements 1,3 kW
Option:
Integrated batch counter

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1.4 Documentation:
Customer:
Machine configuration: Pile Delivery FA66 - ME
Machine - No
Serial - No.:
Electrical data:
Wiring diagram no.
Folding unit:
Feeder:
Delivery:
Operating voltage (V/Hz):
Control voltage (V/A):
Control voltage (V/A):
Total rated current (A):
Fuese at power supply (A):
Conformity Certificate:
Noise level (dB/AI):

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1.5 Information to user / Functioning description
The pile delivery FA 66-ME is a mobile separate unit with own drive for pressing and horizontal
pilingof single products in one-or multiple-upproduction.Whenrunning multiple-upproductionthe
streams may be splittedand therefore be taken off much easier.
With the „ Marking Device „ batches may be counted and laterally stepped.
The pile delivery FA 66-ME is only designed to deliver and press folded sheets.Processing of any
other materials should not be attempted.The manufacturer or supplier would not be liable for any
damages caused as a result !

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2.0 BASIC SAFETY INSTRUCTIONS
2.1 Warnings and symbols
The following designations respectively signs are used for very special instructions
>NOTICE< Special instructions with respect to the economical use of the machine.
>ATTENTION< Special instructions respectively requirements and prohibitions to avoid injuries
and damages.
>DANGER< Instructions respectivelyrequirementsand prohibitions to preventpersonal injuries or
extensive damages.
2.2 Safety at working place - destined use of the delivery
2.2.1 MBO deliveries correspond to their stipulated Safety Technical Requirement at the time of their
shipment.Therefore, any moveable and rotating parts are covered with protective hoods and are
mechanically and electrically interlocked to such an extent as to not unreasonably detract from the
operation.
Only one-man operation (unfavourable machine view at drive side)
2.2.2 At all safety technical preventions it is extremely important that the operating personnel achieves
sufficient safety experience and is advised of all dangerous sources.The use of the delivery does
not exclude danger to life and limb of the operator or third parties, respectively does not exclude
the detraction of the machine and any other material assets.
2.2.3 The delivery should only be operated when in good working order. Any malfunctions which may
impair the safety must be removed immediately by trained personnel or the manufacturer/supplier.
2.2.4 The delivery is designed to deliver and press folded sheets only.Processing of any other material
should not be attempted.The manufacturer or supplier would not be liable for any damage caused
as a result.
2.2.5 Carefullyreadthe complete Operating Manualbefore youoperatethe delivery, includingtheSafety
and Service Requirements.
2.2.6 The Operating Manual should be kept with the delivery at all times.
2.2.7 Complete the Operating Manual, if necessary with internal Safety Instructions as well as with the
legal Regulations for Prevention of Accidents.
2.2.8 If more than one operator, ensure that all operators are trained and informed.
2.2.9 Never remove guards or safety interlocks as the machine will no longer be protected.

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2.2.10 Never use any tools which are not in a perfect condition and make sure that no tools are left on the
machineaftercompletionof settings and maintenance.Tools which fallintothemachine maycause
serious injuries and damages.
2.2.11 Note that all Safety Instructions are kept in a legible and visible condition.
2.2.12 Any audible and visible change on the machine in relation to the safety must be reported to the
supervisor or manager of your company immediately.
2.2.13 The operating personnel should be aware that loose clothing, jewellery or hair can cause serious
injuries if caught in the machine.
2.2.14 Itisabsolutely prohibited to clean rollers, eliminate malfunctions,or to undertakeadjustments while
the machine is on operation.
>DANGER< Always activate the EMERGENCY-STOP button.
2.2.15 Make sure that no other person starts the machine while you are working on it.
> DANGER < Always activate the EMERGENCY-STOP button or turn OFF the main switch.
2.2.16 Check all the machine stoppages prior to starting the machine.You should never switch on the
machine without first checking that the machine is in good working order and that no other person
is making adjustments.
2.2.17 Turn off the main switch and secure it, if necessary, with a lock if you are required to undertake
extensive mechanical or electrical maintenance and repair works.
2.2.18 Never open the main or sub-control panel! Only authorized personnel should gain accesss to the
electronic control cabinets as there are no user serviceable parts.
> DANGER < if control cabinet is open! All main terminals could be alive even though the main
switch has been turned off.
2.2.19 Any damaged cables or electrical connections must be reported to the competent authorities of
your company.
2.2.20 Machine connections must be installed in such a manner that no cables, tubes or hoses
are left trailing.

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2.3 Safety at working place - destined use of the folding machine
2.3.1 Check List of machine
2.3.2 Checklist of protective hoods
Pos. Designation Function contr
o
Visua l contro Re sult Re m arks
1Protections against con-
tact, infeed - Marking dev
2Protections against con-
tact, pressing
3Protection of drive
Tape running of pressing
4Protection of drive,
pressing unit
5Covering
Drive of drum
6Protection against cont-
tact, drum
7Covering
Bearing of drum
8Covering
Drive motor
9Covering,
tape deviation
Date Name Signature

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3.0 Transportation / Erection / Installation
This part of the Operating Manual is directed to the competent service personnel
and internal authorized personnel.
3.1 Transportation
The FA 66-ME is delivered on a pallet or
in a crate.Move it to its final
destination as close as possible.
Unscrew the delivery off the pallet.
Put ropes beneath the moving
mechanism 1 and lift it with a
forklift off the pallet.
> ATTENTION < Secure the unit against
injuries or falling over !
3.2 Installation
Clean the FA 66-ME off rust preventing
agents.Remove safety devices for
transportation 1 and 2. Affix the
sheet stop 3at pile table 4
and fasten it with
knurled grip 5.

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3.3 Erection
Place the FA 66-ME to the exit of the
folding machine and secure it with
supporting screws 1 against
displacement.
> NOTICE <The centre of sheet should
match with the centre of the delivery!
Set the table 3into an ergonomically
favourable pick-up height through the
crank 2.Adjust the infeed table 4to the
necessary height. For this purpose,
insert crank 2into square 5.
Exit height of folding machine is
infeed height 6between the upper
and lower infeed tapes.
3.4 Electrical connection
Connect the FA 66-ME with the folding
machine through power plug 1 and
control plug 2.Due to its own drive, the
FA 66-ME may also be connected to
foreign folders.For this purpose, insert
power plug 1 to power supply and
control plug 2into „ self control „ socket
4at control panel3.
Both units must be turned
ON and OFF separately.
> DANGER < Please bear in mind that,
if connected with foreign folders,
there is no joint disconnection
of the FA 66-ME and the foreign
machine.Manufacturer will not be liable
for any damages or injuries caused by
the missing safety disconnection!

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4.0 Maintenance
This part is directed to the competent service personnel or internal authorized personnel.
> DANGER < No cleanings nor maintenance works should be carried out unless the
electrical supply is isolated. Always turn OFF the isolator on the control cabinett and
secure it with a safety lock !
4.1 Spare parts procurement
> ATTENTION < Only use the spare parts supplied or recommended by the manufacturer.
It is absolutely imperative to indicate type and/or serial number of machine when you order
spare parts - see machine label 1.

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4.2 Lubrication
Clean bearings of marking axles 1
weekly, and provide them with a slight
touch of oil.
Lubricate the nipple 2 behind the
handwheel 3 with a slight touch of oil
monthly.
Clean drive chains 4 and 5and provide
a slight touch of oil monthly.
Prior thereto, remove guards 6and 7
and replace them after lubricating works
have been completed.
Clean the setting chains 8for the
collector roller monthly, and provide it
with a slight touch of oil.

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4.3 Lubrication / Cleaning
>NOTICE < Generally, the machine should be cleaned after each job, particularly moveable parts
which have been changed due to change of sheet size, because heavy dust may cause reduction
of function.
4.4 Tensioning of belts and tapes
>NOTICE< Check the tension of drive tapes and chains monthly; if necessary, retension them.
4.4.1 Chain of main drive motor
Remove guard 1, loosen screw 2
and nut 3and tension the chain 4
with tensioner 5.
>ATTENTION< Make sure that the
screw at chain tensioner has been
fastenedagain.

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4.4.2 Drive of pressing rollers and infeed tapes
Loosen the screw 1with nut 2
at the inside, tension the
PolyV-belt 3with belt tensioner 4.
Prior you tension the drive belt 5 with
tensioning roller 6, loosen the screw 7
with nut 8at the inside.
Refasten screws 7 with nuts 8 again
and replace protective hood 9.

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4.4.3 Transportation tapes
The internal transport tapes 1are
automatically tensioned with springs, the
external transport tapes 2are
individually tensioned with tensioning
lever 3.Retension, if necessary:
loosen the screw 4 and twist
tensioning lever 3.
Increase the tape pressure for smooth
and heavy products at exit of deflector
drum 5:
remove knock-up table 6, loosen the
screw 7and increase the pressure
through tensioning lever 8.
Retension screw 7and replace knock-
up table 6.Decrease the tape pressure
for sensitive and unsteady products.
>DANGER< Make sure that during
these works no one else can operate
the delivery! Push EMERGENCY STOP
button or turn OFF main switch or pull
power plug!

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5.0 Operation of the delivery
5.1 Control panel
1Green button for machine START
2Red button for machine STOP
3Red mushroom button for EMERGENCY STOP
4Blue button for SHEET INFEED
5Potentiometre for infinite speed regulation of infeed tapes and pressing rollers
6Potentiometre for infinite speed regulation of tapes after the pressing rollers
7Selector switch to control the tapes after the pressing rollers
a) continuous running, e.g.to empty the delivery at the end of a production
b) Photocell control during production;tapes will stop when sheet infeed is
interrupted
8Batch counter „ IVO „, only if delivery is equipped with this option.
See attached Operating Manual for functioning description.If the delivery is not
equipped with a batch counter „ IVO „, the marking device is controlled
through the batch counter of the folding machine.Functioning description:
see Operating Manual „ Folding Machine „.

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5.2 Infeed table
5.2.1 Infeed tapes
The products coming from the folding
machine are taken over by the round
belts1.
Positioning on tape rollers 2and 3:
loosen the screw 4and move
the guide 5.
Set the distance between the
upper and lower round belts for
exact transportation:
remove guard 6, loosen screws
with nuts 7and adjust
the tape rollers 2or 8.
Please bear in mind that they must
be equal at both sides ! Refasten the
nuts 7and replace guard 6.
>DANGER< For these works it is
absolutely imperative to push the
EMERGENCY STOP switch or turn
OFF the main switch!
Risk of injury!