MBO FA 66 ME User manual

Operating Manual
Pile Delivery FA 66 - ME
with Sheet Pressing
and Marking Device

Page 2 Stand 12/2002
Operating Manual FA 66 - ME ENG
Alterations reserved
Contents
Prologue.................................................................................................................. 4
1.0 Specifications......................................................................................................... 5
1.1 Manufacturer .......................................................................................................... 5
1.2 Type: Pile Delivery FA 66 - ME .............................................................................. 5
1.3 Technical data ........................................................................................................ 6
1.3.1 Sizes .................................................................................................................................................. 6
1.4 Documentation:...................................................................................................... 7
1.5 Information to user / Functioning description..................................................... 8
2.0 BASIC SAFETY INSTRUCTIONS ........................................................................... 9
2.1 Warnings and symbols .......................................................................................... 9
2.2 Safety at working place - destined use of the delivery ....................................... 9
2.3 Safety at working place - destined use of the folding machine ....................... 11
2.3.1 Check List of machine ................................................................................................................... 11
2.3.2 Checklist of protective hoods ....................................................................................................... 11
3.0 Transportation / Erection / Installation............................................................... 12
3.1 Transportation ...................................................................................................... 12
3.2 Installation ............................................................................................................ 12
3.3 Erection................................................................................................................. 13
3.4 Electrical connection ........................................................................................... 13
4.0 Maintenance ......................................................................................................... 14
4.1 Spare parts procurement .................................................................................... 14
4.2 Lubrication............................................................................................................ 15

Page 3
Alterations reserved
Operating Manual FA 66 - ME ENG
Stand 12/2002
4.3 Lubrication / Cleaning ......................................................................................... 16
4.4 Tensioning of belts and tapes............................................................................. 16
4.4.1 Chain of main drive motor ............................................................................................................. 16
4.4.2 Drive of pressing rollers and infeed tapes ................................................................................... 17
4.4.3 Transportation tapes ...................................................................................................................... 18
5.0 Operation of the delivery..................................................................................... 19
5.1 Control panel ........................................................................................................ 19
5.2 Infeed table ........................................................................................................... 20
5.2.1 Infeed tapes .................................................................................................................................... 20
5.2.2 Multiple - up production................................................................................................................. 21
5.2.3 Marking device ............................................................................................................................... 22
5.3 Pressing unit ........................................................................................................ 23
5.4 Collating table ...................................................................................................... 24
5.5 Collecting table .................................................................................................... 26
5.6 Knock-up table ..................................................................................................... 26
6.0 Final remarks........................................................................................................ 27

Page 4 Stand 12/2002
Operating Manual FA 66 - ME ENG
Alterations reserved
Prologue
With the MBO delivery you have purchased a valuable product. How
ever, it is absolutely imperative to comply with all Safety Regulations and
Safety Instructions.
This Operating Manual should also instruct you to correctly operate the MBO
delivery and to comply with the Safety Regulations and to maintain it properly.

Page 5
Alterations reserved
Operating Manual FA 66 - ME ENG
Stand 12/2002
1.0 Specifications
1.1 Manufacturer
MBO Binder & Co., Maschinenbau Oppenweiler
Grabenstrasse 4, 71570 Oppenweiler
P.O.Box 1169, 71567 Oppenweiler
Telefon[phone]
Fax [phone]
1.2 Type: Pile Delivery FA 66 - ME

Page 6 Stand 12/2002
Operating Manual FA 66 - ME ENG
Alterations reserved
1.3 Technical data
1.3.1 Sizes
Working widht 66 cm
Sheet width min. 10 cm
Sheet width max. 30 cm
Pile height 30 cm
Infeedheight 40 cm min.; 95 cm max.
Pressure 2000 kp.
Speed 15-180 m/Min.
Powerrequirements 1,3 kW
Option:
Integrated batch counter

Page 7
Alterations reserved
Operating Manual FA 66 - ME ENG
Stand 12/2002
1.4 Documentation:
Customer:
Machine configuration: Pile Delivery FA66 - ME
Machine - No
Serial - No.:
Electrical data:
Wiring diagram no.
Folding unit:
Feeder:
Delivery:
Operating voltage (V/Hz):
Control voltage (V/A):
Control voltage (V/A):
Total rated current (A):
Fuese at power supply (A):
Conformity Certificate:
Noise level (dB/AI):

Page 8 Stand 12/2002
Operating Manual FA 66 - ME ENG
Alterations reserved
1.5 Information to user / Functioning description
The pile delivery FA 66-ME is a mobile separate unit with own drive for pressing and horizontal
pilingof single products in one-or multiple-upproduction.Whenrunning multiple-upproductionthe
streams may be splittedand therefore be taken off much easier.
With the „ Marking Device „ batches may be counted and laterally stepped.
The pile delivery FA 66-ME is only designed to deliver and press folded sheets.Processing of any
other materials should not be attempted.The manufacturer or supplier would not be liable for any
damages caused as a result !

Page 9
Alterations reserved
Operating Manual FA 66 - ME ENG
Stand 12/2002
2.0 BASIC SAFETY INSTRUCTIONS
2.1 Warnings and symbols
The following designations respectively signs are used for very special instructions
>NOTICE< Special instructions with respect to the economical use of the machine.
>ATTENTION< Special instructions respectively requirements and prohibitions to avoid injuries
and damages.
>DANGER< Instructions respectivelyrequirementsand prohibitions to preventpersonal injuries or
extensive damages.
2.2 Safety at working place - destined use of the delivery
2.2.1 MBO deliveries correspond to their stipulated Safety Technical Requirement at the time of their
shipment.Therefore, any moveable and rotating parts are covered with protective hoods and are
mechanically and electrically interlocked to such an extent as to not unreasonably detract from the
operation.
Only one-man operation (unfavourable machine view at drive side)
2.2.2 At all safety technical preventions it is extremely important that the operating personnel achieves
sufficient safety experience and is advised of all dangerous sources.The use of the delivery does
not exclude danger to life and limb of the operator or third parties, respectively does not exclude
the detraction of the machine and any other material assets.
2.2.3 The delivery should only be operated when in good working order. Any malfunctions which may
impair the safety must be removed immediately by trained personnel or the manufacturer/supplier.
2.2.4 The delivery is designed to deliver and press folded sheets only.Processing of any other material
should not be attempted.The manufacturer or supplier would not be liable for any damage caused
as a result.
2.2.5 Carefullyreadthe complete Operating Manualbefore youoperatethe delivery, includingtheSafety
and Service Requirements.
2.2.6 The Operating Manual should be kept with the delivery at all times.
2.2.7 Complete the Operating Manual, if necessary with internal Safety Instructions as well as with the
legal Regulations for Prevention of Accidents.
2.2.8 If more than one operator, ensure that all operators are trained and informed.
2.2.9 Never remove guards or safety interlocks as the machine will no longer be protected.

Page 10 Stand 12/2002
Operating Manual FA 66 - ME ENG
Alterations reserved
2.2.10 Never use any tools which are not in a perfect condition and make sure that no tools are left on the
machineaftercompletionof settings and maintenance.Tools which fallintothemachine maycause
serious injuries and damages.
2.2.11 Note that all Safety Instructions are kept in a legible and visible condition.
2.2.12 Any audible and visible change on the machine in relation to the safety must be reported to the
supervisor or manager of your company immediately.
2.2.13 The operating personnel should be aware that loose clothing, jewellery or hair can cause serious
injuries if caught in the machine.
2.2.14 Itisabsolutely prohibited to clean rollers, eliminate malfunctions,or to undertakeadjustments while
the machine is on operation.
>DANGER< Always activate the EMERGENCY-STOP button.
2.2.15 Make sure that no other person starts the machine while you are working on it.
> DANGER < Always activate the EMERGENCY-STOP button or turn OFF the main switch.
2.2.16 Check all the machine stoppages prior to starting the machine.You should never switch on the
machine without first checking that the machine is in good working order and that no other person
is making adjustments.
2.2.17 Turn off the main switch and secure it, if necessary, with a lock if you are required to undertake
extensive mechanical or electrical maintenance and repair works.
2.2.18 Never open the main or sub-control panel! Only authorized personnel should gain accesss to the
electronic control cabinets as there are no user serviceable parts.
> DANGER < if control cabinet is open! All main terminals could be alive even though the main
switch has been turned off.
2.2.19 Any damaged cables or electrical connections must be reported to the competent authorities of
your company.
2.2.20 Machine connections must be installed in such a manner that no cables, tubes or hoses
are left trailing.