MBO SVC 525C Operational manual

Sheeter
Translation of the original operating manual
Keep for future reference!
SVC525C

Copyright: Thisdocumentationissubject tocopyright law.The claimed copyright includes
all forms and types of copyright-protected materials and information that are
currently permitted. No part of the documentation may be copied, otherwise
duplicated,editedortranslatedintootherlanguages,regardlessofthemanner
in which or with which tools this takes place.
Electronically-stored information provided by the manufacturer (CD-ROM, In-
ternet) may be printed out by the user if the created print medium serves the
purpose of use or service of the product described.
Type of machine: Sheeter
Configuration: SVC 525C
Type of document: Translation of the original operating manual
Version: V1.1 Author: Wolfgang Matzner
Status as
of: 11/04/2014 Machine no.:
Language: English File name: BA_SVC525C
_V1.1_us-en
Manufacturer:
MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG
PO Box 1169
71567 Oppenweiler
GERMANY
Tel.: [phone]
Fax: [phone]
http://www.mbo-folder.com
[e-mail]
Subject to alterations!

Sheeter SVC 525C
Name plate and
CE marking: For all questions relating to your machine, please contact your MBO agency.
You can find the address on our home page: www.mbo-folder.com.
For the identification of the machine and the most important machine data,
see the name plate on the machine.
Always specify these details for inquiries, service and spare parts orders:
• Commission number
• Type of machine
1 CE marking
2 Type of machine
3 Commission number
4 Year of manufacture
5 Name plate
Illustration 1: Name plate
1
2
3
5
4

Sheeter SVC 525C
EC Declaration of Conformity
according to EC Machine Directive 2006/42/EC, Annex II, No. 1 A.
The manufacturer
MBO Maschinenbau Oppenweiler Binder GmbH & Co. KG
Grabenstraße 4-6
71570 Oppenweiler
GERMANY
Oppenweiler, 11/4/2014
hereby declares that the machine described below
Designation Sheeter
Type SVC 525C
Commissioning no.
complies with the provisions of the following EC directives
Machinery Directive 2006/42/EC
Low Voltage Directive 2006/95/EC
Harmonized standards applied:
EN ISO 12100:2010
EN 1010-1:2004+A1:2010
EN 1010-4:2004+A1:2009
EN ISO 60204-1:2006
Authorized representative for compiling the technical file:
Name Wolfgang Matzner
Address Grabenstraße 4-6
71570 Oppenweiler
GERMANY
_________________________________
Frank Eckert - Managing Director

Sheeter SVC 525C 1
Table of contents
Table of contents
1 About this manual
1.1 Additional documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1.1 Supplier documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Structure of the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Signs and symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4 Description of safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.4.1 Signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.2 Structure of safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.3 Safety sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.4 Marking of danger spots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.5 User assessment of the operating manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2 Basic safety instructions
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Reasonable foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3 Obligation and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.1 Transport, interim storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.2 Set-up, commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.5.3 Adjustment and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5.4 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5.5 Decommissioning, storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.5.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6 Product-specific hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6.1 Entanglement hazard and crushing hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6.2 Cutting hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.6.3 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7 Life time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.1 Life time of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.7.2 Life time of the control-technical safety components . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.8 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.1 Transport, interim storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.2 Set-up, commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.3 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.8.4 Setting up/equipping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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Table of contents
2.8.5 Maintenance and repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.8.6 Work on electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.9 Personnel, qualification and duties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
2.9.1 Qualification of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.9.2 Duties of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.9.3 Duties of the operating personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.9.4 Duties of the maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.10 Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
2.10.1 Operation and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.10.2 Operational maintenance (cleaning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.11 Work areas and workstations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
2.11.1 Layout from right to left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.12 Markings on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
2.12.1 Position and meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.13 Directions for emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
2.13.1 Emergency call numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.13.2 Behavior in case of accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3 Product description
3.1 Important notices about the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
3.1.1 View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.2 Standard equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.3 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.2.1 Floor plan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.2.2 Performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.3 Shipping and transport data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.2.4 Electrical supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.2.5 Compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.2.6 External extraction system (to be provided by the customer) . . . . . . . . . . . . . . . . . . 42
3.2.7 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2.8 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4 Structure and function
4.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4.1.1 Components of the sheeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2 Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
4.2.1 Cutting sequences. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.2.2 Control panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.3 Infeed table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4.3.1 In-feed unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.2 Sheeter unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

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Table of contents
4.3.3 Discharge table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.3.4 External extraction system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.3.5 Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4 Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.4.1 Variant SVC 525 C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.5 Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.5.1 Definition of terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4.5.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.5.3 Protective hood with guard locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5.4 Guard door with guard locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5.5 EMERGENCY STOP palm button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.5.6 Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.5.7 Faulty protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.5.8 Checking protective devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.5.9 Checklist for protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5 Operating and display elements, operating modes
5.1 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5.3 Touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.3.1 Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.3.2 Structure of the pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.3.3 Structure of the pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5.3.4 Description of the pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.4 Temperature indicator, heating of cutting unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.5 Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5.1 Off-line mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5.2 In-line mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.5.3 Inching mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6 Transport, interim storage
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.1.1 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.2 Packaging of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.1 Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.2 Accessories/options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.3 Incoming inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.2.4 In case of damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6.3 Transporting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.4 Interim storage of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.4.1 Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

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6.4.2 In a storage room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
7 Set-up, commissioning
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
7.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.1.2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.2 Setting up the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.3 Making the stationary mains connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
7.3.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.3.2 Heed network prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.3.3 Observe the design of the stationary mains connection . . . . . . . . . . . . . . . . . . . . . . 92
7.3.4 Connecting to the stationary mains connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.3.5 Connecting additional protective equipotential bonding . . . . . . . . . . . . . . . . . . . . . . 94
7.3.6 Checking the protective conductor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
7.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.5 Final check of the protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.6 Inspection after initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
7.7 Connecting units to the sheeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
7.7.1 Description of the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8 Adjustment and operation
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
8.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
8.1.2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
8.2.1 Press the EMERGENCY STOP palm button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.2.2 Opening/closing the nip rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
8.2.3 Operating the sheeter in inching mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
8.2.4 Starting/stopping the sheeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
8.3 Brief instructions for adjusting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
8.4 Adjusting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
8.4.1 Adjusting the nip rollers on the first infeed shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.4.2 Feeding in the web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
8.4.3 Smoothing the web . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
8.4.4 Adjusting the guide plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
8.4.5 Adjusting the nip rollers on the second infeed shaft . . . . . . . . . . . . . . . . . . . . . . . . . 111
8.4.6 Adjusting the smoothers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
8.4.7 Adjusting the short belts after the cutting cylinder unit . . . . . . . . . . . . . . . . . . . . . . 113
8.4.8 Adjusting the smoothers after the cutting cylinder unit . . . . . . . . . . . . . . . . . . . . . . 114
8.4.9 Adjusting belts on the conveyor table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
8.4.10 Adjusting smoothers on the conveyor table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
8.4.11 Adjusting the longitudinal cut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Sheeter SVC 525C 5
Table of contents
8.4.12 Adjusting <Paper jam> sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
8.4.13 Adjusting <Web break> sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
8.4.14 Positioning the <Print mark> sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
8.4.15 Teaching the <Print mark> sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
8.4.16 Adjusting the format on the touchscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
8.4.17 Set upper cutting cylinder for chip-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
8.4.18 Angle of the cutting cylinder unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
8.4.19 Adjusting the print mark control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.4.20 Adjusting the cutting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
8.4.21 Adjusting the air for paper transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
8.5 Creating production readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
8.6 Identification and handling of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8.6.1 Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8.6.2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
8.6.3 Troubleshooting/Cause/Correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
9 Maintenance
9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
9.1.1 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
9.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
9.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
9.2.1 Ordering spare and wear parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
9.3 Operational maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.3.1 Checking protective devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
9.3.2 Cleaning of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
9.3.3 Cleaning the optical sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
9.3.4 Cleaning/replacing the filter of the vacuum pump VT 4.25. . . . . . . . . . . . . . . . . . . . 144
9.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9.4.1 Checking the pneumatic lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9.4.2 Checking the guide shaft bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
9.4.3 Changing the knives of the longitudinal cutting unit . . . . . . . . . . . . . . . . . . . . . . . . . 147
9.4.4 Changing the knives of the cutting cylinder unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
9.4.5 Changing the plastic ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
9.4.6 Changing the nylon mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
9.4.7 Checking the vacuum pump VT 4.25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
9.4.8 Checking the fan in the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
9.5 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
9.6 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
10 Decommissioning, storage
10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.1.1 Qualification of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

6Sheeter SVC 525C
Table of contents
10.1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.2 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
10.2.1 Temporary shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.2.2 Final decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
10.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
11 Disposal
11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
11.1.1 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.1.2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
11.2 Disposal/recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165

Sheeter SVC 525C 7
About this manual
1 About this manual
Everybody who will transport, set up, connect, operate, maintain, repair,
and dismantle this machine must read this operating manual.
Safe use of the machine is only possible once everybody has understood
the content of and follows all points of the operating manual. This applies
especially to the chapter on safety.
This operating manual contains important notes on how to operate the ma-
chine safely, correctly, and economically.
Following these
notices helps • To avoid hazards.
• To minimize repair costs and downtimes.
• To increase the reliability and service life of the machine.
Supplementation • The operator must add instructions regarding national regulations for
accident prevention to this operating manual.
Retention • This operating manual forms part of the machine. It must be available
on the machine throughout the machine's entire service life.
If you sell the
machine • Give this operating manual to any subsequent owner or user of the ma- chine.
We reserve the right to make technical changes to improve the machine,
even if these changes are not taken into account in this operating manual.

8Sheeter SVC 525C
About this manual
Additional documents
1.1 Additional documents
In addition to this operating manual, there are these documents about the
machine:
1.1.1 Supplier documentation
1.2 Structure of the operating manual
The table lists the chapters of the operating manual. It also describes the
essential content of these chapters as well as the target groups at whom
the chapters are directed.
Designation Type
MBO part number Use
Wiring diagram
Pneumatic diagram
Spare parts list
Supplier documentation
Table 1: Additional documents
Manufacturer Designation Type
MBO part number Use
Becker Vacuum pumps
Rittal Temperature display
Rittal Filter fan
Table 2: Supplier documentation

Sheeter SVC 525C 9
About this manual
Structure of the operating manual
No. Chapter Contents Target group
Table of contents The detailed table of contents serves
as a search tool • Owner/operator • Operating personnel
• Maintenance personnel
• Service technicians
1 About this manual Important notes about this operating
manual • Owner/operator • Operating personnel
• Maintenance personnel
• Service technicians
2 Basic safety instruc-
tions Details about: • Residual risks and hazards with
intended use.
• Foreseeable misuse.
• Avoidance of the risks.
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
3 Product description • Important notices about the product
• Technical data • Owner/operator • Operating personnel
• Maintenance personnel
4 Structure and function Description of:
• Structure and function
• Protective devices
• Operating personnel
• Maintenance personnel
• Service technicians
5 Operatinganddisplay
elements,
operating modes
Description of the:
• Operating and display elements
• Operating modes
• Operating personnel
• Maintenance personnel
• Service technicians
6 Transport, interim
storage Details about: • Packaging
• Transportation
• Interim storage
• Transport personnel
• Maintenance personnel
• Service technicians
7 Set-up and
commissioning Details for: •Set-up
• Commissioning
• Maintenance personnel
• Service technicians
8 Adjustment and
operation Details for: • Operation
• Adjustment
• Operating personnel
• Maintenance personnel
• Service technicians
9 Maintenance Details for the:
• Operational maintenance
• Maintenance
• Repair
• Operating personnel,
• Maintenance personnel
• Service technicians
10 Decommissioning,
storage and putting
the machine back into
operation
Details for the:
• Decommissioning
• Storage
• Recommissioning
• Owner/operator
• Operating personnel
• Maintenance personnel
• Service technicians
11 Disposal Details for the environmentally friendly
disposal • Owner/operator • Maintenance personnel
• Service technicians
Table 3: Structure of the operating manual

10 Sheeter SVC 525C
About this manual
Signs and symbols used
1.3 Signs and symbols used
The signs and symbols in this manual should help you to use the manual
and the machine quickly and safely.
Symbol Explanation
Indicates an instruction for action.
The sequence is not specified.
1) ...
2) ...
3) ...
Numbered instructions for action.
The defined sequence of the instructions for action
makes it easier for you to use the machine correctly and
safely.
Here you will find the result of a sequence of instruc-
tions for action.
<STOP> Push button with the label between the brackets (e.g.
Stop).
Additional information for use of the machine.
Important notice, please observe.
Table 4: Symbols, terms, and abbreviations

Sheeter SVC 525C 11
About this manual
Description of safety messages
1.4 Description of safety messages
Safety messages are marked by a safety sign and a signal word.
1.4.1 Signal words
Thesignalwords drawyourattentionto theseverityofthe hazard. They are
structured according to a classification system.
.
1.4.2 Structure of safety messages
Each safety message is structured as follows:
• Safety sign
• Signal word to identify the hazard level
• Type and source of the hazard
• Possible consequences of the hazard
• Measure(s) for avoiding the hazard
Example:
Signal word Meaning
DANGER Signal word to indicate a hazardous situation with
high risk level which, if not avoided, will result in
death or serious injury.
WARNING Signal word to indicate a possible hazardous situa-
tion with medium risk level which, if not avoided,
could result in death or serious injury.
CAUTION Signal word to indicate a possible hazardous situa-
tion with minor risk level which, if not avoided, could
result in minor or moderate injury or property dam-
age.
Table 5: Signal word meanings
DANGER! WARNING! CAUTION! (Signal word)
Type and source of the hazard.
Possible consequences of the hazard.
Measure(s) for avoiding the hazard

12 Sheeter SVC 525C
About this manual
Description of safety messages
1.4.3 Safety sign
Depiction Meaning
Prohibition sign
Red border, white background, black symbol.
Safety sign that forbids a behavior that could
cause a hazard.
Warning sign
Yellow background, black symbol.
Safety sign that warns about a hazard.
Mandatory sign
Blue background, white symbol.
Safety sign that prescribes a particular behav-
ior.
Rescue sign
Green background, white symbol.
Safety sign that identifies the rescue path or
the path to a place where you can get help or
find rescue equipment in case of an emer-
gency.
Fire protection sign
Red background, white symbol.
Safety sign, which in case of hazard marks the
location of fire alarm and fire extinguishing
equipment and/or the path to this equipment.
Table 6: Safety sign

Sheeter SVC 525C 13
About this manual
Description of safety messages
1.4.3.1 Warning sign
Depiction Meaning
Warning about a general hazard.
You will see this warning-triangle next to activi-
ties during which several causes can create
hazards.
Warning of hazardous voltage.
You will see this warning-triangle next to activi-
ties during which there is a hazard of electrical
shock, possibly with deadly consequences.
Warning of rotating rollers.
You will see this warning triangle next to activi-
ties during which there is a hazard of crushing,
possibly with deadly consequences.
Warning of crushing of hand.
You will see this warning-triangle next to activi-
ties during which there is a hazard of crushing
the hand.
Warning of rotating machine parts.
You will see this warning-triangle next to activi-
ties during which there is a hazard of cutting
injuries, possibly with deadly consequences.
Warning of lifting heavy machine parts.
You will see this warning triangle next to activi-
ties during which there is a hazard of overload-
ing due to lifting heavy loads.
Warning of tipping machine parts.
You will see this warning-triangle next to activi-
ties during which there is a hazard of crushing
due to tipping loads.
Warning of entanglement zone.
You will see this warning-triangle next to activi-
ties during which there is a entanglement haz-
ard.
Warning of sharp knives.
You will see this warning-triangle next to activi-
ties during which there is a hazard of cutting
injuries, possibly with deadly consequences.
Table 7: Warning sign

14 Sheeter SVC 525C
About this manual
Description of safety messages
Warning of substances harmful to health.
You will see this warning-triangle next to activi-
ties during which there is a hazard of sub-
stances harmful to health, possibly with deadly
consequences.
Warning of oxidizing substances.
You will see this warning-triangle next to activi-
ties during which there is a hazard of oxidizing
substances, possibly with deadly conse-
quences.
Warning of hot surfaces.
You will see this warning-triangle next to activi-
ties during which there is a hazard of burns,
possibly with long-term consequences.
Warning of tripping points.
You will see this warning-triangle next to activi-
ties during which there is a tripping hazard,
possibly with deadly consequences.
Depiction Meaning
Table 7: Warning sign

Sheeter SVC 525C 15
About this manual
Description of safety messages
1.4.3.2 Mandatory sign
Depiction Meaning
Use hand protection.
You will see this mandatory sign next to activi-
ties for which safety gloves should be worn.
Use foot protection.
You will see this mandatory sign next to activi-
ties for which safety shoes should be worn.
Use ear protection.
You will see this mandatory sign next to activi-
ties for which ear protection should be worn.
Use eye protection.
You will see this mandatory sign next to activi-
ties for which eye protection should be worn.
Get help.
You will see this mandatory sign next to activi-
ties for which you should ask for the help of
other people.
Follow the operating manual.
You will see this mandatory sign next to activi-
ties for which you should follow the operating
manual.
Heed the maintenance chapter.
You will see this mandatory sign next to activi-
ties for which you should heed the mainte-
nance chapter.
Activate before maintenance or repair.
You will see this mandatory sign next to activi-
ties for which the machine must be de-ener-
gized.
Table 8: Mandatory sign

16 Sheeter SVC 525C
About this manual
User assessment of the operating manual
1.4.4 Marking of danger spots
Permanent hazards and danger spots are marked with yellow and black
stripes.
1.5 User assessment of the operating manual
Our operating manuals are updated regularly. Help us with your sugges-
tions for improvement; they make the manuals user-friendly.
Depiction Meaning
Heed danger spot or hindrance.
This hazard marking is affixed to constant dan-
ger spots and hindrances.
Table 9: Marking of danger spots